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23 - Fuel System

Viking Sport Cruiser 61FY

Owner’s Manual

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Fuel System: Overview

Tanks and fuel lines

Fuel capacity is 790 gal U.S., held in four welded alumi-
num tanks in the engine room connected as port and star-
board pairs. Each pair comprises a wing tank and a con-
nected fwd bulkhead tank. Each pair (port and starboard)
acts as a single tank because of a normally open balance
pipe connection between them. There is no connection,
however, between port and starboard sides. Tanks have in-
ternal baffles to add strength and reduce sloshing of fuel
in a seaway.

Each side is filled separately (into the wing tank). And each
side supplies one engine only. The starboard tank also sup-
plies the generator.

Pumps on the engines draw fuel from the tanks. More fuel
is pumped to the engines than they can burn (to avoid
fuel starvation). Unburned fuel returns to its tank of origin
via the fuel return lines. The return fuel is warmed by its
passage through the engine and thus it carries heat back
to the main tanks which gradually get warmer and warmer.

This residual heat in the tanks, as it cools, can result in
condensation on the tank walls which, combined with infil-
trating oxygen from the vents, can promote bacterial growth.
Use antibacterial additives, and keep tanks well filled. Moni-
tor filters for water, dirt, and bacterial debris.

A vent from each tank allows air to escape or enter. If the
tank is overfilled fuel will spill out the vent, particularly
with boat motion, so do not overfill the tanks (see the
section in this chapter on Refueling The Vessel).

Control valves

Remote fuel shut-offs, 

A

, are installed on the top of

both tanks. They are operated from the deck service
locker, starboard side (shown in inset). The valves are
for safety – they enable the fuel supply to be shut off
for both engines and the generator.

If you close any of these valves you must ensure that
the engines or generator cannot be started until the
valve is opened again.

Tank top valves (shown open)

Generator

Engine

Remote fuel shut-offs

B

 – Port engine

C

 – Starboard engine

D

 – Generator

These are in the starboard
cockpit service locker and
operate the tank top valves.

Typical

Leaking fuel is a fire hazard. Inspect
system regularly and correct any
leakage problems before operating
the vessel.

B

C

A

D

Fuel supply, port

Fuel supply, starboard

Fuel returns

Balance pipe, port

Balance pipe, starboard

Summary of Contents for VSC 61 FY

Page 1: ...rations Fuel System Propulsion System Electrical System Electrical Safety Bilge Pumps Heating Cooling System Fire Emergency Corrosion Protection Subsystems Water System Sanitation System Vessel Care Addenda Service Numbers Directory VSC 61 FY Owner s Manual ...

Page 2: ... Owner s Manual apply to this chapter Please read before proceeding Fuel System This chapter outlines fuel system components and how they integrate Major Topics Fuel system overview and drawing 23 Separ fuel filters 24 Backflushing 24 Fuel filters Separ service 25 Refueling the vessel 26 TABLE OF CONTENTS ...

Page 3: ...t cools can result in condensation on the tank walls which combined with infil trating oxygen from the vents can promote bacterial growth Use antibacterial additives and keep tanks well filled Moni tor filters for water dirt and bacterial debris A vent from each tank allows air to escape or enter If the tank is overfilled fuel will spill out the vent particularly with boat motion so do not overfil...

Page 4: ...ly by backflushing the affected filter see next sec tion and your Separ manual Be very careful if backflushing a Separ while underway you are close to a spinning shaft and any fuel that might spill is a fire hazard Bleed Screw Clean Fuel Out Raw Fuel In Swirling action separates out dirt and water droplets which settle in the bowl Filter Element Water and dirt contaminated fuel can be drained into...

Page 5: ...ped by the pri mary fuel pump into a pair of MAN secondary fuel filters on the top of the engine beside the oil change pump These are spin on disposables turn clockwise to remove They must be replaced according to schedule every 200 hours or yearly The fuel pre cleaner which is part of the fuel primer pump requires the same service Clogged filters make engines difficult to start and reduce perform...

Page 6: ...ation Antibacterial additives In Florida especially fuel tanks become contaminated with microorganisms Algae coats the outside of the filter element causing filters to easily plug up particularly the primary fuel filter If the engines are starved of fuel because of clogged filters engine power is reduced and the piston rings may be damaged Be sure to always install a 30 micron element in the Separ...

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