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901302 REV E 07/16/19, SLIMLINE COOL PG 6 OF 11

NOTE: THE DRIER IS USUALLY MOUNTED WHERE YOU HAVE ROOM FOR IT.

           JUST REMEMBER TO MOUNT IT IN THE COOLEST SPOT POSSIBLE AND 

           VERTICALLY SO THE SIGHT GLASS IS DIRECTLY ON TOP.  (NOT NEXT TO 

           THE EXHAUST MANIFOLD).  IT CAN BE MOUNTED INSIDE THE VEHICLE

           AS WELL.

PUSH THE 5/16" I.D. HOSE ONTO THE STRAIGHT #6 FITTING. (SEE HOSE ROUTING ILLUSTRATION ON PG. 7).  
INSTALL THE FITTING ONTO THE EXPANSION VALVE (FINGER TIGHT). PUSH THE 1/2" I.D. HOSE ONTO THE 
STRAIGHT #10 FITTING, AND INSTALL THE FITTING ONTO THE #10 LINE ON THE EVAPORATOR. (SEE HOSE 
ROUTING ILLUSTRATION PG. 7).

AT THIS TIME, TRY TO DETERMINE WHERE YOU WANT YOUR LINES TO GO THRU THE FIREWALL. MOVE THE 
HOSES TO THAT POINT. HOLD THE FITTINGS UP TO THEIR RESPECTIVE HOSES, AND DETERMINE IF THE HOSES 
WILL CONFORM TO THE LOCATION FOR THE BULKHEAD FITTINGS OR OPTIONAL BULK-HEAD PLATE (VINTAGE 
AIR PART# 34215-VUQ OR 34217-VUQ). THE 1/2" HOSE IS HARD TO BEND AT A SHARP ANGLE, AND THE
FITTINGS TAKE UP A CERTAIN AMOUNT OF SPACE. 

BEFORE YOU DRILL HOLES IN YOUR FIREWALL MAKE SURE 

THAT YOU CAN MAKE THE HOSES FIT WHERE YOU HAVE PLANNED.

 THE ENGINE COMPARTMENT APPEARANCE 

IS A CONSIDERATION WHEN CHOOSING THIS LOCATION.

WHEN YOU HAVE DECIDED WHERE YOU WANT TO PLACE YOUR BULKHEAD FITTINGS, MARK THESE POINTS 
WITH A GREASE PENCIL, AND MAKE A TEMPLATE FROM THE INSIDE LOCATING WHERE THE HOLES WILL BE 
CUT WITH THIS TEMPLATE, LOCATE THE SAME POINTS ON THE OUTSIDE OF THE FIREWALL. MARK THESE 
POINTS WITH A GREASE PENCIL.

DETERMINE THE BEST LOCATION FOR THE DRIER THAT WILL ALLOW ADEQUATE ROOM FOR THE HOSE AND 
FITTINGS THAT CONNECT THE DRIER TO THE BULKHEAD FITTING.

MOUNT THE DRIER. (KEEP THE DRIER CAPPED AS MUCH AS POSSIBLE, IF YOU MUST SCREW THE FITTING TO 
THE DRIER, TAPE IT CLOSED).

AT THIS POINT, CUT HOLES FOR BULKHEAD FITTINGS, AND INSTALL THEM.

USING THE HOSE ROUTING ILLUSTRATION AS A GUIDE, ROUTE REMAINING A/C LINES, AND CUT TO 
LENGTH.

AT THIS TIME, YOU SHOULD HAVE THE REFRIGERATION HOSES CUT TO THEIR PROPER LENGTH. 

 PAY CLOSE 

ATTENTION TO THE ORIENTATION OF ANY HOSE WITH TWO ANGLED FITTINGS.

  ANY HOSE WITH TWO 

ANGLED FITTINGS MUST BE MARKED FROM THE HOSE TO THE FITTINGS TO ASSURE THEY WILL REMAIN IN 
THIS POSITION AFTER CRIMPING. THE RUBBER HOSE IS ONLY CAPABLE OF A 

MINIMAL 

AMOUNT OF TWIST 

TO AID ALIGNMENT.

REMOVE HOSES AND CRIMP ENDS. IF YOU DO NOT HAVE ACCESS TO THE PROPER EQUIPMENT, VINTAGE AIR
RECOMMENDS TAKING THEM TO A QUALIFIED A/C SERVICE CENTER FOR CRIMPING. (SEE CRIMPING 
INSTRUCTIONS SUPPLIED WITH THE HOSE KIT).

WITH THE EVAPORATOR TRIAL FIT COMPLETE, REMOVE THE UNIT AND LOWER INTO THE VEHICLE.

AFTER CRIMPING HOSES, LOCATE THE #6 A/C HOSE WITH THE STRAIGHT FITTING.  LUBRICATE A #6 O-RING 
AND THE THREADS ON THE FITTING, AND INSTALL ON THE EXPANSION VALVE. TIGHTEN CAREFULLY. REFER 
TO FIGURES 3 & 3A, PAGE 8.

LOCATE THE #10 A/C HOSE WITH THE STRAIGHT FITTING. LUBRICATE A #10 O-RING AND THE THREADS ON 
THE FITTING, AND INSTALL ON THE #10 LINE OF THE EVAPORATOR.  TIGHTEN CAREFULLY.  REFER TO 
FIGURES 3 & 3A, PAGE 8.

WRAP THE #10 FITTING WITH PRESS TAPE, AND COVER ALL EXPOSED METAL SURFACES. (DO NOT WRAP 
THE #6 HOSE, FITTING, OR THE HEATER CORE TUBES).  SEE FIGURE 3, PAGE 8.

Summary of Contents for 11301-VUY-A

Page 1: ...01 VUY A 901302 REV E 07 16 19 SLIMLINE COOL PG 1 OF 11 an ISO 9001 2015 Registered Company OFF C 18865 Goll St San Antonio TX 78266 Phone 800 862 6658 Sales sales vintageair com Tech Support tech vintageair com www vintageair com ...

Page 2: ... 11 Table of Contents PAGES 1 2 3 4 5 6 7 8 9 10 11 COVER TABLE OF CONTENTS PACKING LIST INFORMATION PAGE INSTALLATION INSTALLATION CONTINUED HOSE ROUTING O RING FITTING INSTRUCTIONS WIRING DIAGRAM THERMOSTAT ADJUSTMENT EVAPORATOR KIT PACKING LIST ...

Page 3: ...OL ONLY BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS AFTER 15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS NOTE IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES EVAPORATOR KIT PACKING LIST EVAPORATOR KIT 11301 VUY A 114...

Page 4: ...S SE E 8 8 F FE EE ET T O OF F 5 5 8 8 D DI IA A H HE EA AT TE ER R H HO OS SE E F FR RO OM M V VI IN NT TA AG GE E A AI IR R 3 31 18 80 00 0 V VU UD D O OR R F FR RO OM M Y YO OU UR L LO OC CA AL L P PA AR RT TS S R RE ET TA AI IL LE ER R VINTAGE AIR SYSTEMS ARE DESIGNED TO OPERATE WITH R134a REFRIGERANT ONLY USE OF ANY OTHER REFRIGERANTS IS A FIRE HAZARD AND COULD DAMAGE EITHER YOUR AIR CONDITIO...

Page 5: ... DASH LIP DRILL 9 32 HOLE IN DASH LIP DRILL 9 32 HOLE IN DASH LIP 8 x 1 2 SHEET METAL SCREWS POSITION EVAPORATOR WITH BRACKETS UNDER DASH MARK AND DRILL TWO 2 9 32 DIAMETER HOLES UNDER THE LIP OF THE DASH ATTACH THE FRONT BRACKETS TO THE DASH WITH 1 4 x 1 BOLTS WASHERS AND NUTS PROVIDED SEE FIGURE 2 ATTACH REAR EVAPORATOR BRACKETS USING TWO 8 x 1 2 SHEET METAL SCREWS TO THE COWL OR FIREWALL ATTACH...

Page 6: ... WITH A GREASE PENCIL DETERMINE THE BEST LOCATION FOR THE DRIER THAT WILL ALLOW ADEQUATE ROOM FOR THE HOSE AND FITTINGS THAT CONNECT THE DRIER TO THE BULKHEAD FITTING MOUNT THE DRIER KEEP THE DRIER CAPPED AS MUCH AS POSSIBLE IF YOU MUST SCREW THE FITTING TO THE DRIER TAPE IT CLOSED AT THIS POINT CUT HOLES FOR BULKHEAD FITTINGS AND INSTALL THEM USING THE HOSE ROUTING ILLUSTRATION AS A GUIDE ROUTE R...

Page 7: ...YPICAL HOSE ROUTING DIAGRAM DIRECTION OF REFRIGERANT FLOW INDICATED BY ARROWS RECEIVER DRIER NOTE FLOW DIRECTION 6 LIQUID LINE SAFETY SWITCH BINARY ENGINE DRIVEN FAN TRINARY ELECTRIC FAN COMPRESSOR CONDENSER 8 DISCHARGE HOSE EVAPORATOR 10 SUCTION HOSE ...

Page 8: ...LDED PLUG WITH THE RED YELLOW ORANGE WIRES TO THE CORRESPONDING PLUG FROM THE BLOWER MOTOR THE SINGLE BLACK WIRE FROM THE BLOWER MOTOR MUST BE GROUNDED THE BLUE CLUTCH WIRE RUNS FROM THE THERMOSTAT TO THE COMPRESSOR SAFETY SWITCH AND FROM THE SAFETY SWITCH TO THE COMPRESSOR BE CAREFUL TO ENSURE THAT THIS WIRE IS NOT PINCHED OR IN A POSITION TO RUB ON A SHARP EDGE AS IT GOES THRU THE FIREWALL HOLD ...

Page 9: ...POWER RELAY A C THERMOSTAT REQUIRED COMPRESSOR SAFETY SWITCH BINARY TYPE CIRCUIT BREAKER 30 AMP CONNECT TO KEY ON IGNITION SOURCE 5AMP FUSE BLACK GROUND COOL WIRING DIAGRAM BLUE RED RED RED AUX BAT YELLOW YELLOW ORANGE ORANGE GROUND GROUND WHITE WHITE ORANGE PURPLE BLUE BLUE BLUE BLACK BLACK B L H M C BLOWER MOTOR 87 87 86 86 85 85 30 30 87a 87a ...

Page 10: ...RNING THE KNOB TO THE LEFT COUNTERCLOCKWISE MAKES THE SYSTEM OPERATE WARMER THE COMPRESSOR CLUTCH WILL CYCLE OFF FREQUENTLY THE EVAPORATOR COIL WILL NOT GET AS COLD AND THE AIR TEMPERATURE WILL NOT BE AS COLD 1 SYMPTOM THE A C WORKS WELL AT FIRST THEN QUITS COOLING THE AIRFLOW FROM THE VENTS IS LOW AND THE COMPRESSOR CLUTCH CYCLES INFREQUENTLY SOLUTION THE THERMOSTAT IS SET TOO COLD AND THE EVAPOR...

Page 11: ......

Page 12: ... STD LOUVERS EVAPORATOR SUBCASE COOL ONLY w BLK LOUVERS EVAPORATOR MOUNTING BRKT KIT IK KIT COOL ONLY NOTE IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES EVAPORATOR KIT PACKING LIST EVAPORATOR KIT 11301 VUY A 11401 VUY A No QTY PART No DESCRIPTION CHECKED BY PACKED BY DATE OFF C ...

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