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900194 REV B 09/16/19, PG 12 OF 42
Engine Compartment, Passenger
Side Inner Fender Modification
1.
2.
On the passenger side inner fender under the battery tray, locate the OEM hole (See Photo 1, below). Enlarge
the hole to 7/8” to accommodate the #10 A/C hose bulkhead fitting (See Photo 2, below).
Directly under the recently enlarged hole, in the middle of indented section of the inner fender, mark and drill
a 9/32” hole for the compressor lead grommet (See Photo 3, below).
Photo 1
Photo 2
Photo 3
OEM Hole Under
Battery Tray
Enlarge
Hole to 7/8”
Mark and Drill
9/32” Hole
Battery Tray
Enlarged
7/8” Hole
Indented Section
Passenger Side Wheel Well
and Firewall Modification (Cont.)
7.
8.
Using the heater line opening closest to the passenger side for reference, mark and drill a 1 ¼” hole directly
under the heater line hole on the beveled ledge (See Photos 7 & 8, below). NOTE: Do not enlarge the hole
more than 1 ¼” for the grommet installation.
Install a 1/2” ID x 1 ¼” OD grommet into the 1 ¼” hole (See Photo 9, below).
Drill a 1 ¼” Hole
1/2” ID x 1 ¼” OD Grommet
Beveled Ledge
Photo 7
Heater Line Hole
Mark
Photo 8
Photo 9