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8

Safety Recommendations – Caution Level Rating 

Before installation of the wire rope lubricator onto the cable, ensure the work
area  is  clean  and  safe  to  work  in  with  adequate  space  around  the  cable
attachment point, for attachment of the Viper collar.

Ensure buckles and straps, D shackles and attachment points used to anchor
the Viper Lubricator are rated for a minimum WWL of 500 kg.

Check hydraulic hose, couplings air lines and fittings for damage or wear,
before connecting to grease pump and Viper lubricator collar. Carry out visual
inspection  of  the  Viper  collar  to  ensure  it  has  not  been  damaged  during
transport  or  handling.  Damage  to  the  casing  that  prevents  it from  sealing
correctly will severely reduce the unit’s ability to force lubricant to the ropes
core and could be a potential safety hazard.

Always ensure the return grease line feeds to a container of suitable size for
receiving the excess grease from the Viper lubricator. Grease allowed to flow
from  the  return  line  without  being  captured  may  cause  a  serious  slip  or
environmental hazard.

Note  Lubricants  vary  in  their  hazard  and  environmental  ratings,  please
ensure Material Safety Data Sheets for all lubricants used with the Viper are
kept in close proximity to the kit.

Summary of Contents for Mid MKII

Page 1: ...Page 1 Viper Mini Mid MKII Wire Rope Lubricator for the Lubrication of Bulk Carrier Crane s Wire Ropes...

Page 2: ...Page 2 Index Hoist Wire Rope Lubrication 4 Luffing Rope Lubrication 5 Additional Notes 6 Trouble Shooting 7 Safety Instructions Caution Danger 8 9 Guarantee Contact Information 10 Require Items 3...

Page 3: ...Hose up to 35m available Correct Viper Seals and Rope Cleaner VRC units refer to Viper WRL Selection Chart Air or Electronic Winch to pull Viper along rope Correct Compressed Air Supply refer to rele...

Page 4: ...the rope on the jib which can be lubricated by lowering once again the wire rope to lowest possible position into the cargo bays and then clamp secure and use the Viper Mini on deck Alternate method t...

Page 5: ...lines there still is a portion of the ropes on the jib which is not lubricated 4 Tie rope lines on the Viper mini collar and clamp it on luffing wire ropes at the top of the crane 5 Initiate the air g...

Page 6: ...and debris from strands When clamping the Viper collar do not over tight it should be moving easily when a low force is applied When the collar is clamped on ropes at the top of the crane it is recomm...

Page 7: ...rrect quantity of lubrication is on wire rope c Reduce wire rope speed to ensure complete coverage 3 TOO MUCH LUBRICANT ON WIRE ROPE a Reduce volume of lubricant via the flow control valve b Increase...

Page 8: ...Carry out visual inspection of the Viper collar to ensure it has not been damaged during transport or handling Damage to the casing that prevents it from sealing correctly will severely reduce the uni...

Page 9: ...e lubrication system can be activated While in operation the grease pump can generate up to 5 500 PSI grease pressure Under no circumstances should the Viper collar be opened or the grease hose discon...

Page 10: ...y warranty tearing of the seals due to broken wires or other obstructions are not covered by this warranty Any parts to be claimed for warranty must be first returned to the Viper WRL for inspection p...

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