Vision & Control 4-20-193, Instructions For Use Manual

Page 1: ...Instructions for Use 999 994 256 10 en 1 4 Vision Control GmbH 2014 pictor M1606 Intelligent Camera ...

Page 2: ...rol GmbH 2014 Copyright It is forbidden to pass this document on to third parties reproduce and communicate its contents in as far as this has not been expressly authorized Offenders will be liable for damages All rights are reserved with respect to patent utility sample and design patent registrations as well as for rights of use within the scope of copyright vicotar vicolux pictor vicosys and vc...

Page 3: ...trol GmbH 2014 Validity This manual is valid for the following devices Device Order no Description pictor M1606 E 4 20 193 1 3 CCD 640x480 63fps mono IR cut filter SVGA Out pictor M1606 E 4 20 194 1 3 CCD 640x480 62fps mono broadband filter SVGA Out ...

Page 4: ...Accessories 15 3 1 Scope of Delivery 15 3 2 Accessories 16 4 Product Description 19 4 1 Devices Views 19 5 Product Data 21 5 1 Interfaces 23 5 1 1 Digital I O Interfaces 23 5 1 2 Ethernet interface 24 5 1 3 RS232 interface 25 5 1 4 Trigger interface 26 5 2 Conditions for Operation Storage and Transport 28 6 Operation software vcwin pro 29 6 1 System Requirements 29 6 2 Installing Starting and Upda...

Page 5: ...eration 45 8 2 Operation from the Software Interface 45 8 2 1 First steps 45 8 2 2 Interface Settings 46 8 2 3 Connect to the operation software 48 9 Maintenance and Service 49 9 1 Maintenance 49 9 2 Service 50 10 Decommissioning 51 10 1 Disconnect 51 10 2 Dismount 52 11 Disposal 53 11 1 Disposal 53 12 Appendix 54 12 1 EC Declaration of Conformity 54 12 2 Technische Zeichnungen 55 12 3 Spectral se...

Page 6: ...s Using this document makes it easier for you to familiarise yourself with the device and avoid malfunctions caused by improper operation Following the instructions of use Helps to avoid risks Increases the reliability of the operation of the device Lengthens the service life of the device Reduces repair costs and downtimes The instructions of use and the rules and regulations applicable at the pl...

Page 7: ... Indicates tips for users and useful additional information Enumeration Indicates a listing of issues or possibilities Heading or topic of the enumeration Example list item 1 Example list item 2 Operating steps Listing of work steps the given order of which must be followed Numbering starts at 1 for each individual sequence 1 Example work step 1 Result work step 1 2 Example work step 2 Cross refer...

Page 8: ... and dialogues are highlighted in bold The spelling Utilities indicated the menu Utilities References to subordinate entries are indicated by arrows The spelling Utilities I O Test indicates the command I O Test in the Utilities menu The character formatting TEXT Indicates instructions commands and names that you need to enter as shown Buttons are marked with square brackets OK indicates the OK bu...

Page 9: ...These measures must be taken Level of risk DANGER This key word indicates an imminent danger with high risk resulting in severe injuries or death if not avoided WARNING This key word indicates a hazardous situation with medium risk possibly resulting in severe injuries or death if not avoided CAUTION Signal word for a hazardous situation with low risk resulting in minor or medium injuries if not a...

Page 10: ...ards Areas of application Use for the intended purpose is regarded as use in enclosed spaces for quality assurance and process automation in the following industries Automotive Mechanical engineering Electrical engineering Plastics industry Solar industry Packaging industry Robotics Pharmacy Food industry Automation technology The device can only function correctly and safely if it is stored trans...

Page 11: ...tructions for use Faulty operation Operating by personnel not qualified or instructed Operating the device if it is not in a proper technical condition Operating the device in ambient conditions differing from the corresponding specifications in the instructions of use Operating the device with voltages differing from the corresponding specifications in the instructions of use Using spare parts wh...

Page 12: ...nes and standards for handling control equipment electrical installations and working materials 1 7 Warranty and liability The contents of this document have been checked carefully and correspond to current legislation and best practise at the time of going to press However the manufacturer shall not be liable for any damage arising from the use of this edition of the manual and rejects any warran...

Page 13: ...y instructions are referred to separately at the relevant points in this manual 2 1 Safe Handling of the Device Electric shock CAUTION Risk of injury due to electric shock Before starting work on the device disconnect it from the operating voltage supply Follow all applicable safety regulations for the preparation and operation of electrical devices Short circuit DAMAGE OF PROPERTY Destruction of ...

Page 14: ...PERTY Damage to the device as a result of improper transport Ship the device only in its original or adequately padded packaging Unscrew the lens and accessories before transporting the device and attach and close all covers and lids Do not allow the device to fall 2 2 Environmental Protection Conservation of nature is one of our major tasks Properly disposed devices avoid negative impacts on huma...

Page 15: ...ncluded in the scope of delivery Please contact the manufacturer regarding lenses and lighting components suitable for your field of application or select them yourself at www vision control com 3 1 Scope of Delivery Designation Quantity Device pictor M1606 1 x Product DVD with Operating software vcwin pro Instructions for use pictor M1606 as PDF Instructions for use vcwin pro as PDF Accesories te...

Page 16: ...223 PLC power cable 12 pin HIROSE socket open cable end 10 m 4 40 224 PLC power cable 12 pin HIROSE socket open cable end 25 m 4 40 225 Table 2 Accessories PLC power cable Description Lenght Order no Ethernet cable 6 pin HIROSE plug RJ45 plug 5 m 4 40 203 Ethernet cable 6 pin HIROSE plug RJ45 plug 10 m 4 40 204 Ethernet cable 6 pin HIROSE plug RJ45 plug 20 m 4 40 205 Table 3 Accessories Ethernet c...

Page 17: ...s SVGA cable for monitor Description Lenght Order no V24 serial cable C4 RS232 6 pin HIROSE plug 9 pin Sub D socket 5 m 4 40 181 V24 serial cable C4 RS232 6 pin HIROSE plug 9 pin Sub D socket 10 m 4 40 182 V24 serial cable C4 RS232 6 pin HIROSE plug 9 pin Sub D socket 25 m 4 40 183 Table 5 Accessories V24 serial cable C4 RS232 Description Lenght Order no Trigger cable 6 pin HIROSE plug open cable ...

Page 18: ...ut cable 1 4 40 204 Key Pad V24 serial cable C4 RS232 5 m 1 4 40 208 Table 7 Accessories Key Pad Description Quantity Order no Power supply 24V DC 0 63 A 12 pin HIROSE socket 230V AC power plug 1 4 40 209 Table 8 Accessories Power supply Properties of cable You will find more detailed technical information about the cables on the data sheets in the product catalog under www vision control com or o...

Page 19: ...014 4 PRODUCT DESCRIPTION 4 1 Devices Views Front view Holder for filter C Mount lens connection Imager Mounting block Image 1 Front view Rear view Video LAN Trig I O Monitor interface Ethernet interface PLC Power interface Trigger RS232 interface Mounting block Image 2 Rear view ...

Page 20: ...606 Product Description Vision Control GmbH 2014 999 994 256 10 en 1 4 20 Bottom view Type pictor M1606E No E6380152 98527 Suhl Germany Vision Control Label 2 x M6 thread 1 x 1 32 UN2A thread Image 3 Bottom view ...

Page 21: ...n Sony ICX424AL Type mono Filter IR cut filter broadband filter Number of pixels 640 x 480 Pixel size 7 4 µm x 7 4 µm Sensor size 5 79 mm x 4 89 mm max Frame rate 63 fps Shutter 5 µs to 8 s Processor Device Order number pictor M1606 4 20 193 pictor M1606 4 20 194 Processor 3200 MIPS 400 MHz Texas Instruments TMS320C64xx RAM 64 MB SDRAM ROM 4 MB Flash EPROM for programs and data Storage media inter...

Page 22: ...hernet 1 x TTL Trigger Digital I Os 4 x Digital IN 4 x Digital OUT Video out SXGA Monitor 800 x 600 General Device Order number pictor M1606 4 20 193 pictor M1606 4 20 194 Housing material Aluminium alloy Mounting At bottom mounting block with 2 x M6 thread outside and 1 x 1 4 UNC thread centre Lens mount C Mount Dimensions Weight 110 mm x 50 mm x 35 mm 400 g Protection class IP50 ...

Page 23: ...faces 5 1 1 Digital I O Interfaces The digital I O interfaces are only available if the device is connected via the Power PLC cable In this case the device is connected to the digital inputs and outputs of a control unit and to the voltage supply Parameters Digital inputs Parameter Min Nom Max Number of inputs 4 Input voltage DC 0 V 24 V 28 V Input current at 24 V DC 3 5 mA Input voltage Low DC 0 ...

Page 24: ...l via Pin 1 and Pin 9 Digital IN 5 1 2 Ethernet interface The device has an Ethernet interface for communicating with a host computer or network Manage up to 16 simultaneous TCP IP connections Server port 8500 initialization with vcwin pro Data rate 100 Mbit IP configuration in the as supplied state The device first attempts to have an IP address assigned from a DHCP If an IP address is not assign...

Page 25: ...the RS232 has to be activated parameterised by using of the vcwin pro software Parameters RS232 interface Parameter Min Nom Max Quantity 1 Baud rate 9 6 kbit s 115 2 kbit s Protocol depends on the software used Number of Bits 8 Number of stop bits 1 Parity none Flow control none Galvanic isolation present Key pad For operation via the monitor menu the key pad accessory can be connected to the RS23...

Page 26: ...cable as short as possible Use only shielded cables for this purpose Parameters Trigger interface Parameter Min Nom Max Quantity 1 Output voltage 7 V DC Output current 50 mA Switching level Input voltage Low 0 V DC 0 8 V DC Input voltage High 2 V DC 5 V DC Output voltage Low 0 V DC 0 4 V DC Output voltage High 2 4 VDC 5 V DC ADVICE Neither the trigger input is nor the trigger output has an in buil...

Page 27: ...trol GmbH 2014 ADVICE Input and output are not protected against over current The output is neither protected against short circuit nor reverse voltage spikes from inductive loads Block diagram of trigger input Image 5 Trigger input NPN Image 6 Trigger input PNP ...

Page 28: ...or operation storage and transport must be maintained Conditions that must be maintained Ambient conditions Operation Storage and transport Temperature 0 C to 50 C 20 C to 60 C Air humidity 20 to 80 20 to 90 Condensation water not permissible not permissible Observe the relevant specific instructions for accessories and connected devices and components stated in the corresponding manuals and opera...

Page 29: ... via the Ethernet interface recommended or the RS232 interface The software also enables test sequences to be created 6 1 System Requirements Minimum requirements of the computer Operating systems Windows Vista Windows 7 Windows 8 1 Both 32 and 64 bit versions Windows RT is not supported DVD drive for installation from DVD or Internet connection for installation after download Minimum 1 GB free RA...

Page 30: ...e instructions given by the installation program and change the target directory if desired The software also installs an optional icon on the Windows Desktop and creates entries in the start menu Starting vcwin pro The operating software can be started by double clicking the icon on the Desktop or by selecting it from the start menu Registration is not required Updating vcwin pro The software ver...

Page 31: ...ow the device to adjust slowly to the ambient temperature at the place of use Do not open the lens cover during the acclimatisation to prevent the formation of condensation water ADVICE Unpack the device in a dry dust free environment 1 Lift the cardboard together with the device out of the carton 2 Fold out the tucked in sides on the bottom of the cardboard Loosening the film and forming an inser...

Page 32: ...nted with a strain relief clamp Use cables corresponding to the specification see data sheet Mounting of cables When mounting the cable to the device hold the device and plug the cable into the connector Mounting the device To install the device a mounting block with two tapped holes M6 and a 1 32 UN 2A thread is located at the bottom Distance between the tapped holes 25 mm Maximum screwed in dept...

Page 33: ...0 M6 M6 1 32UN2A 17 5 28 5 55 5 8 0 Image 8 Mounting holes for mounting the device Mounting the Lens 1 Remove the protective film cap 2 Screw on the selected lens Working distance and recording range The working distance recording range and size of the image field are flexible and dependent on the selected lens ...

Page 34: ...wer Cable accessories or the power supply accessories When using the power supply the digital I O interfaces of the device can not be used Requirements on the operating voltage source protective earth contact earthing Parameter Parameter Min Nom Max Operating voltage 9 V 24 V 28 V Current consumption at 24 V DC 125 mA 350 mA Power consumption at 24 V DC 5 5 W Table 10 Parameters of the operating v...

Page 35: ...pply IN GND CAM PWR 2 3 Image 9 Connection of the operating voltage supply 7 3 2 Connecting the PLC Power cable Perform the following steps only in de energiesed state 1 Plug the 12 pin Hirose plug of the PLC Power cable into the I O socket on the device 2 Connect the open end of the PLC Power cable to control unit ...

Page 36: ...pictor M1606 Commissioning Vision Control GmbH 2014 999 994 256 10 en 1 4 36 LAN Trig I O Image 10 PLC Power cable connection 1 2 3 4 5 6 7 8 9 10 11 12 Image 11 View socket on camera ...

Page 37: ...ND 4 pink IN 2 Digital input 2 5 yellow OUT 4 Digital output 4 6 green OUT 3 Digital output 3 7 brown OUT 2 Digital output 2 8 white OUT 1 Digital output 1 9 grey pink 24 V PLC 24 V dig input and output 10 violet IN 4 Digital input 4 11 blue IN 3 Digital input 3 12 grey IN 1 Digital input 1 The PLC output voltage is separated from the supply voltage There is a common ground for PLC output voltage ...

Page 38: ...AN socket on the device 2 Connect the RJ45 plug to a free Ethernet interface on the host computer or the network Video LAN Trig I O Image 12 Ethernet cable connection 1 2 3 4 5 6 Image 13 View socket on camera Pin assignment Ethernet cable Pin Designation Description RJ45 plug pin 1 TX Send data 2 2 TX Send data 1 3 NC not connected 4 NC not connected 5 RX Received data 6 6 RX Received data 3 Tabl...

Page 39: ...to the Trig socket on the device 2 Plug the D Sub plug into a free serial port COM of the process control system or the key pad and screw tight Video LAN Trig I O 1 2 3 4 5 6 Pin assignment RS232 cable Pin Signal Description D Sub pin 1 TxD Send data 2 2 5 VDC Out Power 5 V DC 3 GND Ground 5 4 RxD Receive data 3 5 Trigger Out Trigger output 6 5 V TTL Trigger input Only for key pad Table 13 Pin ass...

Page 40: ...r cable into the Trig socket on the device 2 Connect the open end of the trigger cable to control unit Video LAN Trig I O 1 2 3 4 5 6 Pin assignment trigger cable Pin Colour Assignment Open cable end 1 green RS232 TxD Out Send data 2 brown 5 V DC Out Power 5 V 3 white GND Ground 4 violet RS232 RxD Receive data 5 grey Trigger Out Output trigger 6 yellow 5 V TTL Input trigger Table 14 Pin assignment...

Page 41: ...ug with a monitor Video LAN Trig I O Image 14 Video cable connection 9 8 7 6 5 4 3 2 1 10 Image 15 View socket on camera Pin assignments video cable Pin Signal Description Pin Signal Description 1 G GND Ground signal green 2 G OUT Signal green 3 R GND Ground signal red 4 R OUT Signal red 5 VS GND Ground Vertical Sync 6 VS OUT Vertical Sync 7 HS GND Ground Horizontal Sync 10 HS OUT Horizontal Sync ...

Page 42: ...onnecting a vicolux lighting with TTL trigger via HIGH LOW status transition vicolux 5 V Trig Out Camera Trg Trg Image 16 Connection option HIGH LOW edge Connecting a vicolux lighting with TTL trigger via LOW HIGH status transition vicolux 5 V Trig Out Camera Trg Trg GND R Image 17 Connection option LOW HIGH edge ...

Page 43: ...ontrol and LOW HIGH edge at the Trigger Out vicolux GND Trig Out Camera PLC PLC 24 V Image 18 Connection option with PLC and HIGH LOW edge Connecting a vicolux lighting with 24 V PLC control and HIGH LOW edge at the Trigger Out vicolux Trig Out Camera GND R PLC PLC 24 V Image 19 Connection option with PLC and LOW HIGH edge ...

Page 44: ... Power supply ADVICE When using the power supply AC adapter the digital I O interfaces of the device can not be used Perform the following steps only in de energiesed state 1 Plug the 12 pin HIROSE connector of the power supply into the I O socket on the device 2 Plug the power supply into a socket ...

Page 45: ... the software please read the corresponding instructions of use for the operation software vcwin pro This also describes the scope of functions and test functions of the software 8 2 1 First steps 1 Connect the device to a host computer RS232 or Ethernet cable See Connecting the RS232 cable Page 39 Connecting the Ethernet cable Page 38 2 Connect the device to a control monitor optional See Connect...

Page 46: ...used in every connection with vcwin pro Serial connection with the device 1 2 3 4 5 Image 20 vcwin pro dialogue Communication Parameters RS232 1 Switch to the RS232 tab 2 Select the the COM interface of your computer 3 Set the baud rate to 9600 After connecting the baud rate can be adjusted 4 Deactivate RTS CTS Hardware handshake of the RS232 interface 5 Click the OK button to accept the values Th...

Page 47: ...ation Parameters TCP IP 1 Switch to the TCP IP tab 2 With the Search button all available devices on the same subnet are displayed UDP broadcast to all participants 3 Select the appropriate device 4 Optionally you can also enter the name and IP address of your device 5 Click the OK button to accept the values The device can now be connected to vcwin pro ...

Page 48: ...nitialisation of the host computer interface sets up a connection with the device via vcwin pro The Run Mode is interrupted and the system resources are queried vcwin pro uses the initialisation to recognise all the geometry variables results contour buffer counters image memory pages and I O hardware available from the device connected After initialising the system is in Command Mode and vcwin co...

Page 49: ...ansers such as lyes MEK cleanser methyl ethyl ketone benzine or similar substances The device must not be opened The port sockets must be clean and dry before the device is connected and brought into operation Cleaning the protective glass filter Do not scratch and keep dust and grease off the protective glass Do not touch the glass If it is heavily soiled clean the protective glass with a cotton ...

Page 50: ... will deal with your problems and questions We will be glad to be of service Monday to Thursday 8 00 to 17 00 and Friday 8 00 to 15 00 Phone 49 0 3681 7974 20 Defective device If the device has a defect the manufacturer can repair or exchange it Please contact your local sales partner or Technical Support Firmware update The device can be sent to the manufacturer for a firmware update for a fee Pl...

Page 51: ...hen mounted in the operating environment 10 1 Disconnect ADVICE Only disconnect the device when it is not processing 1 Disconnect the device from the operating voltage supply 2 Disconnect communication Disconnect the PLC power cable from the control unit Remove the RJ45 plug of the Ethernet cable from the host computer Remove the D Sub plug of the RS232 cable from the process control system Remove...

Page 52: ...oning Vision Control GmbH 2014 999 994 256 10 en 1 4 52 10 2 Dismount 1 Secure or hold the device firmly 2 Unscrew the screws holding the device in the holder 3 If applicable unscrew the lens 4 Put the cover on the lens mount ...

Page 53: ...n national law unusable electric tools must be collected separately and sent for environmentally compatible recycling Disposal including that of individual components must also always be in a way that does not harm the environment that is it must be done in accordance with the currently valid legal regulations Please contact the manufacturer your local specialist dealer or the relevant national au...

Page 54: ...en Geffe Managing director We Vision Control GmbH Suhl declare that the products described below pictor M1606 E have been manufactured in accordance with the following standards and normative documents 2004 108 EC Electromagnetic compatibility DIN EN 61000 6 2 2005 Immunity for industrial environments DIN EN 61326 1 2006 Electrical equipment for measurement control and laboratory use Suhl 01 03 20...

Page 55: ...pictor M1606 Appendix 55 999 994 256 10 en 1 4 Vision Control GmbH 2014 12 2 Technische Zeichnungen Dimensions Image 22 Dimensions ...

Page 56: ...pictor M1606 Appendix Vision Control GmbH 2014 999 994 256 10 en 1 4 56 12 3 Spectral sensitivity Image 23 Spectral sensitivity M1606 E ...

Page 57: ...10 PLC Power cable connection 36 Image 11 View socket on camera 36 Image 12 Ethernet cable connection 38 Image 13 View socket on camera 38 Image 14 Video cable connection 41 Image 15 View socket on camera 41 Image 16 Connection option HIGH LOW edge 42 Image 17 Connection option LOW HIGH edge 42 Image 18 Connection option with PLC and HIGH LOW edge 43 Image 19 Connection option with PLC and LOW HIG...

Page 58: ...itions 28 C Communication 22 34 Connecting 34 Connecting the interface 48 D Decommissioning 51 Devices Views 19 Digital I O Interfaces 23 Digital I Os 22 Digital inputs 23 Digital Outputs 24 Dimensions 22 Dismount 52 E Electrostatic discharge 14 Ethernet cable 16 38 Ethernet interface 24 F Frame rate 21 G General 22 ...

Page 59: ...terial 22 I ICP IP connection 47 Image Sensor 21 Interfaces 22 23 K Key pad 25 Key Pad 18 L Lens 33 Lens mount 22 M Mounting 22 32 N Number of pixels 21 O operating voltage 34 45 Operating Voltage Supply 34 P photo thread 32 Pixel size 21 PLC power cable 16 34 35 45 Power supply 18 44 ...

Page 60: ... cable 40 RS232 cable 39 RS232 interface 25 S Scope of Delivery 15 Sensor 21 Serial connection 46 Shutter 21 storage 28 SVGA cable for monitor 17 T tapped holes 32 trademarks 2 transport 28 Trigger cable 17 Trigger interface 26 V V24 serial cable C4 RS232 17 vcwin Interface configuration 46 vcwin pro 25 vicolux lighting 42 video cable 41 Video out 22 ...

Page 61: ...pictor M1606 Indexes 61 999 994 256 10 en 1 4 Vision Control GmbH 2014 W Weight 22 Working distance 33 ...

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