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Trimline 70 SL

Installation instructions

14

9  CONCENTRIC FLUE SYSTEM

The concentric flue system is composed of an inner flue and 
an outer flue. These flues have been set up concentrically so 
the combustion gases will be discharged via the internal flue 
while the fresh combustion air is supplied via the gap between 
the inner and outer flues.

9.1  Components of the concentric 

flue system

Different connections are possible using the concentric flue 
system. These are:

Through the roof face and through the exterior wall

The pathway used for this system can be laid in different ways, 
but there are a few important conditions:

  The total allowed vertical flue length must not exceed 

9 metres (the sum of the flue length and calculation lengths 
for the bends).

  90° bends have a 2-metre horizontal calculation length.

  45° bends have a 1-metre horizontal calculation length.

  The outlet can be installed at any point on the roof face or 

exterior wall (supply and discharge in an identical pressure 
area), but must meet applicable regulations.

  Flue pathways must not be insulated.

 NOTE

Ensure the restriction plate is mounted in the correct 
manner, as indicated in these instructions.

The correct restriction plate will provide the unit with the 
most optimal efficiency, flame image and combustion.

Mounting an incorrectly placed restriction plate may cause 
malfunction of the unit.

9.2  Indirect/direct façade connection 

if applicable

See Chapter 8

The outlet may also be installed above the exhaust in the 
wall, taking any hindrance to the surrounding area into 
consideration, in accordance with national, regional, local 
standards and regulations.

 NOTE

Ensure wind pressure on the outlet is not excessive, 
such as in locations with a balcony, flat roof, corners and 
very narrow alleys, etc., as this can negatively affect the 
performance of the unit. 

  Make a recess in the façade of around 155mm when 

using Ø100-150 flues (keep an extra space of 50mm in 
a refractory façade around the outer tube) and fit the façade 
pass-through with the wall plate on the inside of the wall. 
The wall plate of the exterior façade pass-through must be 
sealed sufficiently against the wall on the outside to avoid 
moisture and/or flue gas leaks leaking into the living space. 
We recommend our clearance box use as a direct façade 
pass-through through a refractory façade. 

  The flue should be encased if necessary. Even if the flue 

is to be installed along non-refractory materials, sufficient 
fire-resistant measures must be taken.

  Determine the position of the unit and outlet and begin 

construction of the flue with the connection on the 
unit, paying attention to the direction of installation and 
connecting the elements by means of clamp strips.

  The fitted pipe can be used between the bends or when 

connecting to the unit. If necessary, use wall brackets 
to support the flue.

Mounting using the roof pass-through option

  The flue outlet can be located at any random place on the 

roof face (supply and exhaust in identical pressure areas) 
and must meet the applicable rules and regulations.

  A roofing sheet for a flat roof or a roofing sheet lead for 

sloping tiled roofs can be used for a watertight duct. Use 
various bends for the slope, if required. The recess in the 
roof decking should be 5cm larger all around to ensure 
sufficient fire resistance.

  One needs to take into account the regulation regarding 

fire resistance between rooms (See national, regional, local 
standards and regulations). A casing of fireproof material 
(for example, 12mm Promatect fire-resistant plate) should 
be applied up to 25mm from the outer flue.

  Determine the position of the unit and the outlet and begin 

the construction of the flue with the connection on the unit 
(always 1 metre vertical first) pay attention to the direction 
of installation. The inner flue must be installed for draining 
purposes. Connect the elements using the clamping straps. 
Ensure all connections are gastight.

  A fitted pipe can be used between the bends or when making 

the connection to the unit and/or the roof pass-through. Use 
2 wall brackets to support the flue on each floor.

9.3  Installation instructions regarding 

existing flues

See Appendix 2

Instructions

The flue gas exhaust system falls within category: C91 and 
must be built in accordance with national rules and regulations 
and the instructions of the manufacturer, as specified in the 
documentation and installation instructions.
This means, among other things, that the chimney pass-
through must not be smaller than 150mm round/square, 
but no larger than 200mm, and not ventilated by grilles, etc. 
In the case of larger chimney pass-throughs, a flexible hose of 
around 150 mm may possibly be used in combination with a 
flexible hose of around 100mm, as described below. For other 
situations, consult your supplier/manufacturer.

9.4 Parts

Check all parts for damage before commencing the 
installation. For the conversion of a brick flue to concentric 
flue, connected to CC flue system, you need the components 
described in Appendix 2.

NOTE

The renovation kit consists of parts:

4

 Interior mounting plate

5

 Sliding element

8

 Chimney mounting plate

Summary of Contents for 1023

Page 1: ...INSTALLATION INSTRUCTIONS FOR MODELS TL70SL ...

Page 2: ...Trimline 70 SL 1023 INSTALLATION INSTRUCTIONS GBR ...

Page 3: ...AS TECHNICAL SPECIFICATIONS 11 8 CONCENTRIC PATHWAYS 13 9 CONCENTRIC FLUE SYSTEM 14 9 1 Components of the concentric flue system 14 9 2 Indirect direct façade connection if applicable 14 9 3 Installation instructions regarding existing flues 14 9 4 Parts 14 9 5 Installation 15 10 PASS THROUGH POSITIONS AND FUNCTION CORRECTLY 16 11 CLEANING AND MAINTENANCE 17 12 QUICK REFERENCE GUIDE FOR FAULTSSEAR...

Page 4: ...rwise in these instructions WARNING Gas fires become hot when they are in operation After installing the appliance the glass surface is considered active zone The glass surface can become very hot Attention Accordingly care should be taken for example children and needy in the vicinity of burning fires are banned Gas fires must not be on or against flammable materials are placed curtains etc Never...

Page 5: ...it will not be possible to clean it properly This also applies when working with Black glass wandset and or AR glass Remove the cover frame First remove the frame with glass pane There are then four Allen bolts to be loosened Slide the frame forward to release it 2 3 Installing the unit The unit can now be put into place The unit has eight mounting brackets four on the frontside and four on the ba...

Page 6: ...e unit For further information see Chapter 9 Concentric flue system Remove the baffle plate The baffle plate is disassembled by means of three Allen bolts at the top Loosen these bolts and then tilt the plate and holder forward Access to the flue gas outlet is now available There are two Parker screws at the flue gas outlet where the restriction plate can be mounted in case of a longer pathway 70m...

Page 7: ... leaks while the unit is burning The blocks can be put in place in accordance with the images shown in Chapter 4 Placing the ceramic wood set If there is doubt about the supply pressure and burner see Chapter 11 Cleaning and maintenance Now the fireplace has been technically connected and checked the installation can be completed Replacing the batteries There is a battery holder in the battery box...

Page 8: ...le it before you put the wood set in place 3 1 Mounting instructions for the optional high gloss black glass set 4 INSTALLING THE CERAMIC WOOD SET Place the glow material on the burner Place the ceramic blocks in sequence such as shown in images 1 through 8 NOTE No glow materials on the grid see Figure 1 In Figure 3 the pins are located in the logs Always ensure the pilot light remains free of any...

Page 9: ...1 5 2 6 3 7 4 8 Trimline 70 SL Installation instructions 8 Pin Pin ...

Page 10: ...holder Trimline 70 SL Installation instructions 9 5 TECHNICAL DETAILS GV60 Gas control block type Mertik GV60 M1 Automatic ignition control type B6R R8P WiFi Ready Ignition Remote control and Piezo ignition Gas connection 3 8 External A Gas inlet B Gas burner outlet C Thermocouple connection D pilot light burner connection E Battery holder power supply cable Unit category C11 C31 C91 Pilot Mertik ...

Page 11: ...antenna wire and that they do not cross each other The high voltage released during ignition may damage the sensitive receiver circuit of the antenna This could mean the unit becomes less responsive or totally unresponsive to commands from the handset NOTE Do not tighten the contact breaker and the thermocouple connection too tightly on the gas control block It is sufficient to tighten by hand and...

Page 12: ...tion kW 2 7 2 8 2 2 2 8 2 8 NOx Hs mg kWh 75 5 83 75 83 83 Efficiency class NE613 1 1 1 1 Useful return NCV system For nominal heat output 83 7 83 7 81 4 83 7 83 7 For minimal heat output 81 3 80 5 79 5 80 5 80 5 Supplementary electricity consumption Nominal kWh 0 0 0 0 Stand by kWh 0 0 0 0 Energy efficiency Energy efficiency index EEI 78 78 75 78 78 Energy label C C D C C NOx Hi class 5 5 5 5 Hea...

Page 13: ...iency class NE613 1 1 Useful return NCV system For nominal heat output 82 4 82 4 For minimal heat output 77 5 77 5 Supplementary electricity consumption Nominal kWh 0 0 Stand by kWh 0 0 Energy efficiency Energy efficiency index EEI 76 76 Energy label C C NOx Hi class 5 5 Heat output type room temperature control Indirect heat functionality No Single stage heat release no room temperature control N...

Page 14: ...f pass through without slope C 2 9 0 0 5 See provisions Roof pass through with 45º slope D 3 9 0 4 from X total Y1 Y2 6 metres 50mm Roof pass through with 90º slope E 3 9 0 2 from X X1 Y1 Y2 6 metres 50mm 45 bend calculation length 1 metres 90 bend calculation length 2 metres length including roof or exterior wall outlets Always adhere to a starting length of 1 metre Ratio vertical horizontal X X1...

Page 15: ...re resistant measures must be taken Determine the position of the unit and outlet and begin construction of the flue with the connection on the unit paying attention to the direction of installation and connecting the elements by means of clamp strips The fitted pipe can be used between the bends or when connecting to the unit If necessary use wall brackets to support the flue Mounting using the r...

Page 16: ...ate to the chimney coping watertight on the roof 8 using silicone sealant and stainless steel screws Install the roof pass through 9 and secure it in place using the supplied clamping strip 10 The slider 5 will protrude approximately 100mm underneath the flue or ceiling after installation Attach the inner mounting plate 4 gastight against the bottom of the structural flue or against the bottom of ...

Page 17: ...se pipes or outlet pipes below here 500 E Under the eaves 500 F Under a carport roof or balcony inside and outside corners 500 G From vertical ground pipes or drain pipes 300 H Inside and outside a corner 500 I Above an external gas pressure regulator 1000 Side of a gas pressure regulator 500 J Conflict distance façade outlet Room K Roof drain centre to centre 1000 L From the centre of both roof d...

Page 18: ...burner and burner support on the left is then visible There is a Parker screw here Partly loosen it and then slide the burner to the left The glow material can therefore remain on the burner We see the base upon which the technical equipment is located There are Parker screws on the outer edge These must be unscrewed the base plate can then be removed Left side up first and then remove the entire ...

Page 19: ... pressure This access has been made available to aid checking the supply pressure and the burner pressure after installation The burners are tuned and sealed by the factory If a correction is necessary the burner base will have to be disassembled in order to reach the adjusting screw Explosion hatch Thermocouple Adjustment screw burner pressure ...

Page 20: ...mmend our thermoCet Cleaner Remove frame with glass pane See Paragraph 2 2 Preparation and placement on page 3 Important After the first use there will be a white haze on the inside of the glass pane this white haze must be removed immediately after the first use when the unit has cooled down The higher the frequency of use the more often cleaning is required After more frequent use more frequent ...

Page 21: ...t head Check distance is approximately 4mm 5 Pilot light difficult to ignite Gas supply pressure too high nervous flame Adjust gas supply pressure or adjust the pilot light pressure using the gas valve Gas supply pressure too low short flame Adjust gas supply pressure check gas pipes or adjust pilot light pressure using the gas valve Air in pilot light pipe flame on off Blow pipes through make air...

Page 22: ...openings Check and clean with a vacuum cleaner or similar device Logs etc in wrong position Check and correct see instructions 11 Low main flame Gas supply pressure too low Check gas supply pressure and corrections Burner pressure too low Check burner pressure check instructions for correct values 12 No or little difference between high low settings for main flame Low position setting incorrect Ch...

Page 23: ...919 706 406 617 134 94 162 184 202 661 673 139 555 Ø 100 Ø 150 839 L 6 5 4 3 Trimline 70 SL Installation instructions 22 Measurements in mm Appendix 1 DIMENSIONAL DRAWINGS ...

Page 24: ...nting plate Renovation package Existing flue Clamping strap Roof pass through Clamping strap Clamping strap Interior mounting plate Renovation package Sliding element Renovation package Flexible hose stainless steel Fitting piece Roof pass through Length section Wall bracket Wall bracket Clamping strap Connection piece Length section Length section Length section Bend Bend Roof mounting bracket Le...

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