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Step 12.1  

Trial fit your engine to the engine mount. Check engine compartment clearances and modify using a Dremel

tool to allow your engine to sit properly on the mounts. Ensure the spinner back plate clears the front of the fuselage by
1/16 - 3/32 in. (1.5 - 2.5 mm). See 12B

Step 12.2  

Once you have positioned the engine on the mounting beams, mark the location of the engine mounting holes.

See 12C

Step 12.3  

Center punch the hole locations on the beams. Drill 3/32 in. (2.5mm) pilot holes at right angles through the

beams. Put a drop of oil in each hole. Use four #4 x 25 mm sheet metal screws to mount the engine. See 12D

FITTING THE FUEL TANK

8

10B - Fuel tank and stopper assembly
(front view)

11B - Fuel tank assembly in position

10C - Illustration of fuel line position-
ing inside cutaway of the tank

11C - Run external pressure, fuel and refuel lines through
the firewall from the tank to the engine area

11D - Re-install the pilots, instrument panel and canopy

10D - Fuel tank installed into the fuse-
lage after adding external fuel lines
from tank forward to engine area

To assemble the fuel tank you will need the following items:
- The fuel tank and fuel stopper assembly (supplied)
- 2 clunks (supplied)
- About 10 in. (25.4 cm) of medium ID silicone fuel line (DUB-
197 or DUB-222 or similar)

10A - Use 2 in. (50 mm) for the pressure line and 4 in. (100
mm) for the fuel and refuel lines. 

Pressure line

Connect to the fuel  line

Pressure line

Pressure line

Fuel line

Fuel line

Fuel line

Refuel and empty line

Refuel and empty line

Refuel line

STAGE    10

INSTALLING THE FUEL TANK INTO THE FUSELAGE

STAGE    11

11A - Remove the cockpit and instrument panel from the
fuselage

9

INSTALLING THE ENGINE

STAGE    12

The VMAR SU 27 FLANKER is designed for .60 to .91
size two stroke engines. The model has not been designed
to accommodate four stroke or gas powered engines.

12A - .91 2 cycle engine. VMAX 91PRO shown

12B - Allow for gap between the spin-
ner back plate and the fuselage

12C - Mark the location of the engine
mounting holes

12D - Drill 3/32 in. (2 mm) pilot holes
at right angles through the beams

Step 11.1  

Remove the external screws and carefully detach the canopy from the fuselage. Then remove the internal screws

and detach the pilots and instrument panel from the fuselage. See 11A

Step 11.2  

Install the fuel tank into the fuselage. Use foam sheet (supplied) to cradle the tank. See 11B

Step 11.3  

Run external pressure, fuel and refuel lines through the firewall from the tank to the engine area

. Protect the

tubes from contamination See 11C

Step 11.4  

After trial fitting the tank and tubing, apply silicone sealant to both sides of the black foam rubber like gasket and

around neck of the tank. Press tank firmly against former  . Hold in place until sealant cures. 

1/16 in. to 3/32 in. (1.5 to 2.5 mm)

9E - Carefully pull the nose gear oleo
strut out of the fuselage. 

9F - Pass the nose gear steering rod
through the EZ connector. Do not
tighten yet.

9G - After re-inserting the nose gear
oleo strut, align and tighten the
steering arm set screw. 

9H - Align and secure the EZ connec-
tor to the nose gear steering rod
using the set screw. 

9I - Completed installation of the main and nose gear assemblies. 

Step 11.5  

Re-install the instrument panel and pilots into the fuselage using the internal screws

. Then re-install the

canopy using the external screws See 11D

Step 9.6 

Align the nose gear straight ahead and secure the EZ connector to the nose gear steering rod by tightening the

EZ connector set screw. See 9H.

Summary of Contents for SU27 FLANKER 60-91

Page 1: ...oreign objects well clear of engines when they are operating Take particular care to safe guard and protect your eyes and fingers and the eyes and fin gers of other persons who may be nearby Use only a good quality propeller that has no cracks or flaws Stay clear of the propeller and stay clear of the plane of rotation defined by the propeller The Manufacturer Distributor Retailer and or other sup...

Page 2: ... the hidden blind nuts in each wing so that 3 3 4 in 95 mm of threaded bolt protrudes from each wing root See 1F 1G and 1I on Page 3 1D Wing attachment hardware for Step 1 3 and Step 1 9 1F Apply liquid thread locker and carefully thread the short end of the wing bolt into the hidden blind nuts in the wing 1G Install the two wing bolts into the wing 1E The wing bolt locations Rear wing spar joiner...

Page 3: ...Use a hobby knife to modify the cavity as required Most servos have their out put shaft closer to one end than the other We recommend locating the servo so that the output shaft is as close to the rear of the wing as possible Aileron INSTALLING THE AILERON SERVOS INTO THE WING STAGE 2 14 CONTROL SURFACE THROW SPECIFICATIONS The throws are measured at the widest part of the control surface Adjust t...

Page 4: ...d installed CONFIRM RADIO OPERATION STAGE 25 BALANCING THE AIRCRAFT STAGE 26 4 1 3 in 110mm 24A Location of servos at aft end of fuselage 24B Receiver battery and receiver location Receiver Elevator servos Rudder servos Throttle servo Receiver Battery Step 24 1 Consult your radio manual for instructions about hooking up your receiver Step 24 2 Plan where you are going to put the receiver with cons...

Page 5: ...e the throttle arm to roughly half throttle Look into the throat of the engine carburetor as you rotate the throttle arm and select a position where the throttle opening is about haft what it is when fully open Install and connect the throttle servo INSTALL ADJUST THE THROTTLE CONTROL STAGE 20 19C With the servos and rudders at neutral connect the clevises and then tighten the control horn set scr...

Page 6: ...ttom of the elevators Pierce the covering over the pre drilled holes and install the control horns as shown See 16B 16C Step 16 2 The rudder control rod arm runs through the rudder hole guide and exits into a cavity in the bottom of the fuselage beneath the rudders Step 16 3 Install the supplied rudder control horn assemblies See 16D Loosely tighten the set screws only at this point 16C Elevator c...

Page 7: ...NG GEAR STAGE 8 INSTALLING THE NOSE GEAR 8B Main landing gear location on the fuselage left side 8C Mount the main landing gear to the fuselage 8D Both main landing gear mounted to the fuselage 15B Install the spinner backing plate 15C Install the propeller the prop washer and the prop nut 15D Install the spinner cone using the retaining bolt Ensure the retain ing bolt is tight and secure 9B Turn ...

Page 8: ...he fuselage 9 INSTALLING THE ENGINE STAGE 12 The VMAR SU 27 FLANKER is designed for 60 to 91 size two stroke engines The model has not been designed to accommodate four stroke or gas powered engines 12A 91 2 cycle engine VMAX 91PRO shown 12B Allow for gap between the spin ner back plate and the fuselage 12C Mark the location of the engine mounting holes 12D Drill 3 32 in 2 mm pilot holes at right ...

Page 9: ...he fuselage 9 INSTALLING THE ENGINE STAGE 12 The VMAR SU 27 FLANKER is designed for 60 to 91 size two stroke engines The model has not been designed to accommodate four stroke or gas powered engines 12A 91 2 cycle engine VMAX 91PRO shown 12B Allow for gap between the spin ner back plate and the fuselage 12C Mark the location of the engine mounting holes 12D Drill 3 32 in 2 mm pilot holes at right ...

Page 10: ...NG GEAR STAGE 8 INSTALLING THE NOSE GEAR 8B Main landing gear location on the fuselage left side 8C Mount the main landing gear to the fuselage 8D Both main landing gear mounted to the fuselage 15B Install the spinner backing plate 15C Install the propeller the prop washer and the prop nut 15D Install the spinner cone using the retaining bolt Ensure the retain ing bolt is tight and secure 9B Turn ...

Page 11: ...ttom of the elevators Pierce the covering over the pre drilled holes and install the control horns as shown See 16B 16C Step 16 2 The rudder control rod arm runs through the rudder hole guide and exits into a cavity in the bottom of the fuselage beneath the rudders Step 16 3 Install the supplied rudder control horn assemblies See 16D Loosely tighten the set screws only at this point 16C Elevator c...

Page 12: ...e the throttle arm to roughly half throttle Look into the throat of the engine carburetor as you rotate the throttle arm and select a position where the throttle opening is about haft what it is when fully open Install and connect the throttle servo INSTALL ADJUST THE THROTTLE CONTROL STAGE 20 19C With the servos and rudders at neutral connect the clevises and then tighten the control horn set scr...

Page 13: ...d installed CONFIRM RADIO OPERATION STAGE 25 BALANCING THE AIRCRAFT STAGE 26 4 1 3 in 110mm 24A Location of servos at aft end of fuselage 24B Receiver battery and receiver location Receiver Elevator servos Rudder servos Throttle servo Receiver Battery Step 24 1 Consult your radio manual for instructions about hooking up your receiver Step 24 2 Plan where you are going to put the receiver with cons...

Page 14: ...Use a hobby knife to modify the cavity as required Most servos have their out put shaft closer to one end than the other We recommend locating the servo so that the output shaft is as close to the rear of the wing as possible Aileron INSTALLING THE AILERON SERVOS INTO THE WING STAGE 2 14 CONTROL SURFACE THROW SPECIFICATIONS The throws are measured at the widest part of the control surface Adjust t...

Page 15: ... the hidden blind nuts in each wing so that 3 3 4 in 95 mm of threaded bolt protrudes from each wing root See 1F 1G and 1I on Page 3 1D Wing attachment hardware for Step 1 3 and Step 1 9 1F Apply liquid thread locker and carefully thread the short end of the wing bolt into the hidden blind nuts in the wing 1G Install the two wing bolts into the wing 1E The wing bolt locations Rear wing spar joiner...

Page 16: ...oreign objects well clear of engines when they are operating Take particular care to safe guard and protect your eyes and fingers and the eyes and fin gers of other persons who may be nearby Use only a good quality propeller that has no cracks or flaws Stay clear of the propeller and stay clear of the plane of rotation defined by the propeller The Manufacturer Distributor Retailer and or other sup...

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