P24AL & P34AL Service Manual
SERVICING OPERATIONS
12/2016
9-20
7.
Close the compressor discharge stop valve and the oil return valve. Make sure the power is
disconnected and locked-out.
8.
Drain the compressor oil, remove the compressor side cover and clean the inside of all oil and
foreign matter, and reinstall the side cover.
9.
Connect a vacuum pump, or pumps to the freezer and compressor, and evacuate them to 2000
microns or below while maintaining 60°F (10°C) or higher room temperature. A 5 CFM or
larger vacuum pump is best.
10.
During evacuation, add new oil to the compressor. Also purge the receiver for non-
condensables.
11.
After evacuation, break the vacuum by manually opening the liquid line solenoid valve and
gradually opening the liquid line stop valve (29 or at the receiver), letting liquid ammonia enter
the freezer and raise the pressure.
12.
When the freezer (suction) pressure is up to at least 60 psig, manually close the liquid line
solenoid valve and restore power to the machine.
13.
Open the compressor discharge valve, oil return valve, and all other valves that should be opened
for normal operation.
14.
Turn the HAND/AUTO switch to HAND. When the receiver liquid level is near its normal
operating level or the pressures are near equal and the compressor crankcase has warmed, the
compressor can be started and ice production resumed.
15.
After several cycles, check the system for symptoms of excessive water, and if necessary, repeat
the pumpdown and evacuation procedure.
Note: whenever excessive water is present in the system, the source should be identified and
corrections made prior to further operation.
Circulating Water Pump Motor
. The motor bearings are pre-lubricated and sealed. They require
no further lubrication. The pump should operate with the water level above the impeller housing.
The pump is equipped with a mechanical seal which is self-adjusting and requires no lubrication.
However, the pump should not be operated unless circulating water. The pump manufacturer
recommends that a mechanical seal be kept as a spare. When ordering a seal, specify pump size,
type, serial number, and manufacturer’s name as indicated on the nameplate.
Solenoid Valves
. The P24 and P34 are equipped with several solenoid valves to perform various
functions for proper operation and good ice production.
The Thaw Gas Solenoid Valve
(18)
, Figure 9-7, is opened during the thaw cycle to allow warm gas
to pass from the receiver to the freezer. Repair or replace as follows:
1.
With the receiver pressure higher than the freezer pressure, manually open the valve by turning
the manual stem out until you hear gas passing through the valve.
2.
Close the two hand stop valves (90) tight on either side of solenoid valve when there is vapor
only in that part of the line.
3.
Loosen the 1/4” tubing compression nut at the strainer slightly to purge that section of the thaw
gas line and continue to purge until all pressure is relieved.
4.
Repair or replace the valve as needed making sure all connections are tight.
Summary of Contents for P-24AL
Page 1: ...12 2016 P 24AL P 34AL TUBE ICE MACHINE Service Manual 5000 ...
Page 10: ...P24AL P34AL Service Manual TABLE OF CONTENTS 12 2016 vi ...
Page 15: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 5 Figure 1 2 P24AL Right Side ...
Page 16: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 6 Figure 1 3 P24AL Back Side ...
Page 17: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 7 Figure 1 4 P24AL Left Side ...
Page 18: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 8 Figure 1 5 P34AL Front Side Control Panel ...
Page 19: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 9 Figure 1 6 P34AL Right Side ...
Page 20: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 10 Figure 1 7 P34AL Back Side ...
Page 21: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 11 Figure 1 8 P34AL Left Side ...
Page 22: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 12 ...
Page 62: ...P24AL P34AL Service Manual START UP OPERATION 12 2016 5 8 ...
Page 84: ...P24A P34A Service Manual TROUBLESHOOTING 12 2016 8 12 ...
Page 110: ...P24AL P34AL Service Manual SERVICING OPERATIONS 12 2016 9 26 ...
Page 126: ...P24AL P34AL Service Manual TABLES CHARTS 12 16 16 11 8 ...
Page 130: ...P24AL P34AL Service Manual INDEX 12 2016 12 4 ...
Page 131: ...Appendix A ...
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