7-6
P24AL & P34AL Service Manual
MAINTENANCE
12/2016
Frequency
1st
2nd
3rd
4th
Thereafter
Change oil
200 hr.
500 hr.
1500 hr.
4000 hr.
every 4000 hrs.
Clean suction strainer cloth
200 hr.
500 hr.
Remove if clogging is minimal
Table 7-4
Compressor Maintenance
The above maintenance is only a guide. The compressor should be inspected anytime there is
unusual noise, damage is suspected or the oil becomes discolored. The oil should be changed any
time the compressor is opened. For specific recommendations and instructions, refer to the
particular compressor manufacturer’s manual. See “Compressor Oil Changing and Inspection”
Oil Trap.
Although the compressor is equipped with an oil separator, which has an automatic
return, some oil will pass through the separator and eventually settle in the oil trap (36), which is
offset from the base of the freezer. This oil trap will have evidence of frost on its surface during the
freeze cycle and may be more pronounced at the end of a normal freeze cycle just before the harvest.
Where there is oil in the trap, there will not be frost. Where there is frost, there will not be oil.
When the trap is 1/2 to 3/4 full of oil, it should be drained.
The machine should be shutdown for at least 12 hours before attempting to drain oil from the trap.
Follow the procedure outlined in the service section, “Draining Oil Trap”.
! CAUTION !
Only qualified refrigeration service personnel familiar and
experienced in the handling and use of anhydrous ammonia (R717) should be
authorized to perform the “Draining Oil Trap” procedure.
! CAUTION !
Cutter Gear Reducer.
The oil level of the gear reducer should be checked monthly or when there is
any evidence of leakage. The correct level is indicated by the pipe plug in the side of the gear
housing. The oil should run out of the hole when the plug is taken out. If low, add oil through one
of the top plugged holes. A high grade lubricant such as Mobil 600W or SAE 140 gear oil should be
used. The oil should be changed annually. Drain the oil and flush the gear case with mineral spirits.
Drain the mineral spirits completely and refill with the proper oil.
Note: If a USDA high food grade lubricant is desired, use Chevron FM Lubricating Oil 460X.
! CAUTION !
Follow all lock-out and tag-out procedures before servicing any electrical equipment.
! CAUTION !
Summary of Contents for P-24AL
Page 1: ...12 2016 P 24AL P 34AL TUBE ICE MACHINE Service Manual 5000 ...
Page 10: ...P24AL P34AL Service Manual TABLE OF CONTENTS 12 2016 vi ...
Page 15: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 5 Figure 1 2 P24AL Right Side ...
Page 16: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 6 Figure 1 3 P24AL Back Side ...
Page 17: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 7 Figure 1 4 P24AL Left Side ...
Page 18: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 8 Figure 1 5 P34AL Front Side Control Panel ...
Page 19: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 9 Figure 1 6 P34AL Right Side ...
Page 20: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 10 Figure 1 7 P34AL Back Side ...
Page 21: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 11 Figure 1 8 P34AL Left Side ...
Page 22: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 12 ...
Page 62: ...P24AL P34AL Service Manual START UP OPERATION 12 2016 5 8 ...
Page 84: ...P24A P34A Service Manual TROUBLESHOOTING 12 2016 8 12 ...
Page 110: ...P24AL P34AL Service Manual SERVICING OPERATIONS 12 2016 9 26 ...
Page 126: ...P24AL P34AL Service Manual TABLES CHARTS 12 16 16 11 8 ...
Page 130: ...P24AL P34AL Service Manual INDEX 12 2016 12 4 ...
Page 131: ...Appendix A ...
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