P24AL & P34AL Service Manual
SERVICING OPERATIONS
12/2016
9-11
5.
Slide the upper bearing spacer on the shaft and begin driving the shaft down through the middle
bearing of the housing. Do not start the top shaft bearing in the housing.
6.
Partially fill the housing with grease (MPG-2 or a USDA approved grease). Use enough to fill
the area between the two upper bearings, forcing some out the pipe plughole when the shaft and
top bearing are seated.
7.
Finish driving the shaft and bearing into the housing until it is firmly seated.
8.
Turn the bracket and shaft upside down and fill the housing around the shaft with MPG-2 (or
suitable equivalent) grease.
9.
Slide the lower bearing spacer over the shaft and into the housing.
10.
With the top end of the shaft supported, install the lower bearing on the shaft driving it down into
the housing firmly against the housing shoulder.
11.
Slide the seal spacer (ridged end in, flat end out) and seal (open face out) onto the shaft together.
12.
Uniformly tap the seal into the housing against its shoulder.
NOTE: The purpose of the seals and excluders are to prevent moisture from entering the
housing area not to hold the grease in.
13.
Wipe off excess grease and install the two pipe plugs.
14.
Install the largest excluder on the bracket as illustrated by the assembly drawing.
15.
Install the tines disc, the 1/4 x 1/4 key, spacer, spring washer, castle nut, and cotter pin.
16.
Turn the assembly right side up and install it in the water tank, locating the support arms as they
were match marked when removed and secure in place using the 5/8” stainless steel cap screw
and lock washer maximum torque should be 90 ft. lbs.
17.
Install the top seal (open side facing out*), tapping it uniformly into the housing until it seats.
18.
Install the top water excluder.
19.
Install the splash shield and ice deflector plate in the ice discharge opening.
20.
Install the cutter assembly, using the 1/4” X 1/4” X 3 3/16” lg. stainless steel key to align the key
ways and lock the cutter and shaft together.
21.
Install the red rubber gasket, retainer, and 3/8” stainless steel socket head cap screw. Tighten to
approximately 15 ft. lbs.
22.
Check and adjust the cutter height per “Cutter Height Adjustment” instructions.
Cutter Height Adjustment.
The height of the cutter can be adjusted by the four bolts holding the
bearing bracket assembly in place. These bolts are threaded into holes in the end of each arm
through holes in the water tank. The current design has these washers welded in place after the cutter
height is properly adjusted. This helps to insure proper adjustment during servicing. Using a true
straight edge long enough to reach across the top flange of the water tank (30” for P24 and 40” for
P34), the top of the cutter rim and blade should be 1/8”
1/16” below the top of the water tank
flange.
Keep one end of the straight edge at the same point and swing the other end across the tank at
various points to check the clearance.
Also, rotate the cutter to check all points. If adjustment is necessary, loosen the four side bolts and
raise or lower each arm as needed. Tighten the bolts securely to approximately 90 ft. lb.
Summary of Contents for P-24AL
Page 1: ...12 2016 P 24AL P 34AL TUBE ICE MACHINE Service Manual 5000 ...
Page 10: ...P24AL P34AL Service Manual TABLE OF CONTENTS 12 2016 vi ...
Page 15: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 5 Figure 1 2 P24AL Right Side ...
Page 16: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 6 Figure 1 3 P24AL Back Side ...
Page 17: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 7 Figure 1 4 P24AL Left Side ...
Page 18: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 8 Figure 1 5 P34AL Front Side Control Panel ...
Page 19: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 9 Figure 1 6 P34AL Right Side ...
Page 20: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 10 Figure 1 7 P34AL Back Side ...
Page 21: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 11 Figure 1 8 P34AL Left Side ...
Page 22: ...P24AL P34AL Service Manual INTRODUCTION 12 2016 1 12 ...
Page 62: ...P24AL P34AL Service Manual START UP OPERATION 12 2016 5 8 ...
Page 84: ...P24A P34A Service Manual TROUBLESHOOTING 12 2016 8 12 ...
Page 110: ...P24AL P34AL Service Manual SERVICING OPERATIONS 12 2016 9 26 ...
Page 126: ...P24AL P34AL Service Manual TABLES CHARTS 12 16 16 11 8 ...
Page 130: ...P24AL P34AL Service Manual INDEX 12 2016 12 4 ...
Page 131: ...Appendix A ...
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