background image

ICV08

14

Manual bleed valve

(accessory)

Anti-freeze mix

Heat exchanger
of solar

Solar collector

Heat
transfer fluid
filling pump

°C

M

A

Water control system

R

M

7

3 - FILLING

1 - Open the non-return valve (A).
2 - Open the air vent at the highest point in the system 

(see figure alongside) and keep it open throughout 
the filling operation.

3 - Open the vent valve (7).
4  - Pump the heat transfer fluid around the circuit with an 

external filling pump until all air bubbles have been 
eliminated. Close the manual bleed valve.

5 - Temporarily raise the pressure in the system to 4 

bar.

6 - Start up the system for about 20 minutes.
7  - Bleed the system again from step 2 until all the air has 

been removed.

8 - Set the pressure in the system to 3 bar.
9 - 

Close the non-return valve (A) and any open 
vent valves to prevent the heat transfer fluid from 
evaporating.

Do not fill the system in bright, sunny conditions or 
if the collectors are hot.

Make sure that you have bled all the air out of the 
system, using the water control system vent too.

Heat transfer fluid filling pump (accessory). A manual 
bleed valve is not required if this pump is used.

On completion of the installation, perform the checks listed in the table below.

DESCRIPTION OK

Collector circuit

 

 

Cold pressure 3 bar 

 

Collector circuit seal test 

 

Safety valve check 

 

Anti-freeze checked to - ___ °C 

 

pH of heat transfer fluid = ____ 

 

Collector circuit bled 

 

Flow rate of 30l/h per m

2

 checked 

 

Non-return valve functioning 

 

DESCRIPTION  

OK

Solar collectors

 

 

Visual check of collectors 

 

Collectors cleaned if necessary 

 

Visual check of collector fixing points 

 

Visual check of roof impermeability 

 

Visual check of insulation/lagging

 

 

CHECKS

Summary of Contents for ZENITH INSET

Page 1: ...SE INSTRUCTIONS TO BE RETAINED BY USER Vok ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK...

Page 2: ...ICV08 2 ICV08 solar collectors conform to EN 12975 standard MODEL CODE Kit of 2 collectors ICV08 50 37685 13573 9 Kit of 4 collectors ICV08 50 37685 13574 6 CONFORMITY RANGE...

Page 3: ...t 8 Location of probes 9 Unpacking the collector page10 Dimensions and weight 11 Handling the collector 11 Installation 12 Filling the circuit 13 Checks 14 The following symbols are used in this manua...

Page 4: ...llation work bBefore beginning installation work on roofs install the necessary fall prevention and fall arrest devices and ensure that all applicable safety standards are applied Use only tools and m...

Page 5: ...nd group of 6 pipes to the top manifold again This effectively doubles the thermal length of the collector Each panel is protected by solar hail proof tempered glass with low iron oxide content and a...

Page 6: ...ICV08 6 Collector outlet Collector return Collector probe socket Direction of flow of heat transfer liquid DESIGN...

Page 7: ...asic inset colletctor TL 20001441 kit basic cover inset collector TL 20001442 kit additional cover inset collector TL 20001444 kit additional inset collector TL 20001443 The following accessories are...

Page 8: ...11 Expansion vessel 12 Pump 13 Flow regulator 14 Flow meter 15 Vent cock 16 Manual bleed valve accessory 17 Coupling joint available separately in installation kit M Collector outlet R Collector retur...

Page 9: ...ables seals and insulation used to install the temperature sensor must be able to withstand high temperatures up to 250 C 1 Solar collector 2 Storage heater 3 Collector probe 4 Disconnect valves 5 Non...

Page 10: ...2 3 or 10 collectors Documentation envelope containing certificate of warranty and label with bar code bThe instruction manual is an integral part of the solar connector Once located read it thorough...

Page 11: ...from the pallet Tilt the solar collector slightly and grip it at the four points shown A to lift it Use a hoist or other suitable lifting equipment to hoist the solar collector on to the roof bWear s...

Page 12: ...piping must be fitted with expansion joints U type expansion joints flexible hoses to absorb thermal expansion Provided adequate expansion joints are used up to 6 solar collectors may be connected in...

Page 13: ...e following steps before starting up the system 1 FLUSHING AND SEAL TESTING THE SYSTEM If copper piping has been used and joints have been hot brazed flush out the system to remove any brazing residue...

Page 14: ...ose the non return valve A and any open vent valves to prevent the heat transfer fluid from evaporating bDo not fill the system in bright sunny conditions or if the collectors are hot bMake sure that...

Page 15: ......

Page 16: ...es vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 099 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the...

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