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33.VW.2210.0722_BA_V00_EN 

VAS 5581/5 

 

EN | Safety 

 

Intended use 

Use the product only in accordance with this operating manual; otherwise the electrical 
hazard protection provided by the product can no longer be guaranteed. 
The product is used to adapt the VAS 5581/VAS 5581A high-voltage diagnostic box to the 
vehicle-side plug connection specified by the vehicle manufacturer in the guided fault 
finding. To do so, the product is connected to the battery management system for the high-
voltage battery. 
The product may only be used on high-voltage systems that have been certifiably de-
energized. 
The product is suitable for testing the 

high-voltage

 battery in the following vehicles: 

 

Volkswagen e-Golf (2014 model). 

In this operating manual, vehicle manufacturers are exclusively defined as vehicle 
manufacturers in the Volkswagen Group. 
Any use beyond what is listed here is prohibited. 

Requirements for the target group 

Only qualified personnel may work with this product! 
In this operating manual, qualified personnel is defined as personnel meeting all 
requirements for working on high-voltage systems applicable in the country of operation, as 
defined by: 

 

Regulations applicable in the country of operation 

 

Qualification according to DGUV 200-005 level 2 or higher, or equivalent 

 

Specifications from the vehicle manufacturer and/or the operator. 

At all times while using the product, staff must wear the personal protective equipment 
prescribed by the vehicle manufacturer for work on high-voltage systems. 

Duties of the operator 

The operator is responsible for ensuring that all staff working with the diagnostic cable 
fulfills the requirements for the target group. 
Furthermore, the operator is responsible for ensuring the following: 

 

The diagnostic cable is always in perfect working order. 

 

The regular inspection intervals for the diagnostic cable are observed and recorded. 

 

 

 

Summary of Contents for VAS 5581/5

Page 1: ...33 VW 2210 0722_BA_V00_EN VAS 5581 5 1 Operating manual Diagnostic cable VAS 5581 5...

Page 2: ...s requires the written permission of the manufacturer Copyright TRANSLATION OF THE ORIGINAL OPERATING MANUAL All rights reserved All text images and graphics are subject to copyright and other intelle...

Page 3: ...tant safety instructions 6 Intended use 7 Requirements for the target group 7 Duties of the operator 7 PRODUCT DESCRIPTION 8 Scope of delivery 8 Design 8 Symbols and connections 9 Wiring diagram 10 Te...

Page 4: ...ety requirements and the state of the art for working with high voltage systems Validity of the declaration of conformity The declaration of conformity applies to the product described in the operatin...

Page 5: ...ng product Item number 22100722 Designation Diagnostic cable VAS 5581 5 Warning levels This chapter provides information about the warning levels used in this operating manual DANGER Failure to observ...

Page 6: ...ck The electrical voltage in high voltage systems is lethal and can cause death by electric shock Liquids condensation and high humidity can cause short circuits Do not let the product come into conta...

Page 7: ...use beyond what is listed here is prohibited Requirements for the target group Only qualified personnel may work with this product In this operating manual qualified personnel is defined as personnel...

Page 8: ...ely check the condition of the product and the completeness of the delivery If anything is missing or defective please contact the manufacturer immediately 1 Diagnostic cable 2 USB stick with operatin...

Page 9: ...duct The product complies with protection class II meaning it has increased or double insulation between active and accessible parts in accordance with VDE 0100 Part 410 412 1 The disposal instruction...

Page 10: ...current 5 A Weight 340 g Cable length 2020 mm 1450 mm Ambient conditions Operation Storage Transportation Temperature 5 C to 40 C 20 C to 60 C 20 C to 60 C Elevation above sea level Max 2000 m No lim...

Page 11: ...G Danger of fatal electric shock The electrical voltage in high voltage systems is lethal and can cause death by electric shock Use the product only for the applications intended by the vehicle manufa...

Page 12: ...ground clip to a conductive part of the vehicle body Connect the plug to the disconnected socket on the battery management system Lock the connection Connect the plug to the diagnostic box You can now...

Page 13: ...arks and electric arcs Do not use the product in potentially explosive atmospheres Detaching the plug connection for the diagnostic cable 20 pin The plug connections have a bayonet locking mechanism T...

Page 14: ...s Use only a dry cloth to clean the product Storage Store the product in a dry and dust free location when not in use Disposal Observe the safety instructions Always dispose of the product in accordan...

Page 15: ...l material and workmanship Further information on the warranty conditions can be found in the terms and conditions on the manufacturer s website Customer service Always include the serial number with...

Page 16: ...581 5 16 Volkswagen Aktiengesellschaft K GVO LW Group After Sales Group Service Literature and Systems Repair Shop Equipment PO box 011 4915 38442 Wolfsburg Germany For internal use only Subject to te...

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