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11.VW.2210.2646_BA_V01_EN 

VAS 6558A/41 

 

EN | Safety 

 

Intended use 

Use the product only in accordance with this operating manual; otherwise the electrical 
hazard protection provided by the product can no longer be guaranteed. 
The product is used to adapt the VAS 6558/VAS 6558A high-voltage measurement module 
to the vehicle-side plug connection specified by the vehicle manufacturer in the guided fault 
finding. 
The product is equipped with safety resistors and is suitable for insulation resistance 
measurements on high-voltage batteries. 
In this operating manual, vehicle manufacturers are exclusively defined as vehicle 
manufacturers in the Volkswagen Group. 
Any use beyond what is listed here is prohibited.  
 

Requirements for the target group 

Only qualified personnel may work with this product! 
In this operating manual, qualified personnel is defined as personnel meeting all 
requirements for working on high-voltage systems applicable in the country of operation, as 
defined by: 

 

Regulations applicable in the country of operation 

 

Qualification according to DGUV 200-005 level 2 or higher, or equivalent 

 

Specifications from the vehicle manufacturer and/or the operator. 

At all times while using the product, staff must wear the personal protective equipment 
prescribed by the vehicle manufacturer for work on high-voltage systems. 

Duties of the operator 

The operator is responsible for ensuring that all staff working with the measurement adapter 
fulfills the requirements for the target group. 
The operator is also responsible for ensuring that the following conditions are met: 

 

The measurement adapter is always in perfect working order. 

 

The regular inspection intervals for the measurement adapter are observed and 
recorded. 

 

 

 

Summary of Contents for VAS 6558A/41

Page 1: ...11 VW 2210 2646_BA_V01_EN VAS 6558A 41 1 Operating manual High voltage measurement adapter VAS 6558A 41 ...

Page 2: ...whole or in part always requires the written permission of the manufacturer Copyright TRANSLATION OF THE ORIGINAL OPERATING MANUAL All rights reserved All text images and graphics are subject to copyright and other intellectual property laws Copyright 2020 CAR connect GmbH Image sources Symbols for warnings prohibitions mandatory actions and standards are taken from publicly accessible sources suc...

Page 3: ...4 SAFETY 5 Warning levels 5 Important safety instructions 6 Intended use 7 Requirements for the target group 7 Duties of the operator 7 PRODUCT DESCRIPTION 8 Scope of delivery 8 Design 8 Symbols and connections 9 Battery interface connection area 10 Wiring diagram 11 Technical data 11 OPERATION 12 Startup 13 Cleaning 14 Storage 14 Disposal 14 Maintenance 14 HELP 15 Warranty 15 Customer service 15 ...

Page 4: ...afety requirements and the state of the art for working with high voltage systems Validity of the declaration of conformity The declaration of conformity applies to the product described in the operating manual Any changes modifications or extensions shall void the declaration of conformity and the risk assessment Manufacturer specifications CAR connect GmbH Since its founding our company has focu...

Page 5: ...anual is only valid for the following product Item number 22102646 Designation High voltage measurement adapter VAS 6558A 41 Warning levels This chapter provides information about the warning levels used in this operating manual DANGER Failure to observe the safety instructions WILL result in death or serious injury WARNING Failure to observe with the safety instructions CAN result in death or ser...

Page 6: ...hock The electrical voltage in high voltage systems is lethal and can cause death by electric shock Liquids condensation and high humidity can cause short circuits Do not let the product come into contact with liquids Use the product only in dry and enclosed spaces WARNING Danger of fatal electric shock The electrical voltage in the product is dangerous and can cause serious injury or death from e...

Page 7: ...sonnel may work with this product In this operating manual qualified personnel is defined as personnel meeting all requirements for working on high voltage systems applicable in the country of operation as defined by Regulations applicable in the country of operation Qualification according to DGUV 200 005 level 2 or higher or equivalent Specifications from the vehicle manufacturer and or the oper...

Page 8: ...check the condition of the product and the completeness of the delivery If anything is missing or defective please contact the manufacturer immediately 1 High voltage measurement adapter 2 USB stick with operating manual Design Product design 1 Connection area for battery interface 2 Test sockets see wiring diagram ...

Page 9: ...uct Symbol Meaning General warning symbols Electrical hazard Read the operating manual Serial number of the product Manufacturer part number Protection class II Disposal instruction Mark of conformity Vehicle manufacturer s certification mark Measurement category according to IEC 61010 31 Schematic wiring diagram see wiring diagram ...

Page 10: ...ct has a connection area for the battery interface Separate test sockets are assigned to this connection area Battery interface connection area a Connection area for battery interface The sockets are connected to the following test sockets Connector Function 1 socket 2 socket ...

Page 11: ...tion class II double insulated Weight 300 g Dimensions L H W 155 mm 100 mm 55 mm Ambient conditions Operation Storage Transportation Temperature 5 C to 40 C 20 C to 60 C 20 C to 60 C Elevation above sea level Max 2000 m No limitation Humidity Max 80 up to 31 C decreasing linearly to 50 at 40 C Max 85 Condensation not permitted Maximum permissible relative humidity 60 in environments with corrosive...

Page 12: ...age in high voltage systems is lethal and can cause death by electric shock Use the product only for the applications intended by the vehicle manufacturer WARNING Risk of explosion Product components may produce sparks and electric arcs Never disconnect high voltage plug connections while under load Do not use the product in potentially explosive atmospheres Ensure that the product is at least 50 ...

Page 13: ...afety instructions 2 Connect the battery interface to the connection area for the battery interface 3 Connect the high voltage measurement module to the test sockets according to the guided fault finding You can now perform measurements in accordance with the guided fault finding ...

Page 14: ...ons Use only a dry cloth to clean the product Storage Store the product in a dry and dust free location when not in use Disposal Observe the safety instructions Always dispose of the product in accordance with all local disposal regulations Maintenance Observe the safety instructions National and local requirements for regular testing must be observed Test the product for proper function at interv...

Page 15: ...nal material and workmanship Further information on the warranty conditions can be found in the terms and conditions on the manufacturer s website Customer service Always include the serial number with any product queries This number is found on the product CAR connect GmbH Am Egelingsberg 8 38542 Leiferde Germany Phone 49 0 5373 92197 0 Fax 49 0 5373 92197 88 service car connect cc www car connec...

Page 16: ...558A 41 16 Volkswagen Aktiengesellschaft K GVO LW Group After Sales Group Service Literature and Systems Repair Shop Equipment PO box 011 4915 38442 Wolfsburg Germany For internal use only Subject to technical changes Edition 10 2020 ...

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