Voltronic Power Giant 3P/3P, User Manual

Page 1: ...3 3 ON LINE UPS 30 80KVA Uninterruptible Power Supply Version 1 1 USER MANUAL ...

Page 2: ...g 11 3 3 Location 12 4 Electrical connection 13 4 1 Power connection 13 4 2 Communication 15 5 Commissioning 19 5 1 Switch Breaker information 19 5 2 Start up procedure 19 5 3 Shutdown procedure 20 5 4 Maintenance bypass operation 20 6 Interface 21 6 1 Control panel 21 6 2 LCD information 22 6 3 Sub menus 24 7 Maintenance 38 7 1 System maintenance 38 7 2 Battery maintenance 38 8 Trouble shooting 3...

Page 3: ...lot With free download software this UPS provides complete power solution of monitoring and controlling remotely 1 2 Basic structure The whole system consists of REC module INV module static bypass maintain bypass and battery controller The output of the UPS are switched over to either line input or bypass input with two SCRs operated in parallel The basic structure is shown as below SCR3 SCR2 Byp...

Page 4: ...de again REC module INV module Battery Line input Bypass input 1 3 3 Static bypass mode Bypass mode can be enabled or disabled by user setting The default setting is enabled The UPS system will work in bypass mode when the following conditions occur The UPS system doesn t turn on The UPS is overload in line mode The rectifier or inverter module is abnormal The utility fails and the battery is disc...

Page 5: ...andby status with switch opened When Bypass input is lost the system will transfer to line mode or battery mode When Bypass input is restored the system transfers back to bypass mode again This ECO mode operation greatly improves system efficiency REC module INV module Battery Line input Bypass input 1 3 5 Maintain bypass mode When the UPS needs maintenance and load needs uninterruptible power the...

Page 6: ... 5 minutes UPS can be restarted by pressing ON button The UPS will transfer to fault mode if a fault occurs in the UPS When some minor faults occur the UPS still can transfer to bypass mode if bypass input is available When some severe faults occur it won t be eliminated until the users restart the UPS 1 3 7 Single Dual input source The line input and bypass input are separated routes in this UPS ...

Page 7: ...5 1 4 Overview Front view Back view of 30KVA 40KVA Back view of 60KVA 80KVA 1 Interface 2 Terminals 3 Breaker and switch 4 Fans 5 Communication 6 Cold start button ...

Page 8: ... timed discharge Refer to the operating instructions Warning danger of the possible fall down of the equipment Warning Danger of fan s rotation Warning hot surface Protective conductor terminal Earth ground terminal Direct current Alternating current Both direct and alternating current Three phase alternating current Three phase alternating current with neutral conductor Preservation of the enviro...

Page 9: ...the protective earth connection WARNING Make sure the UPS is isolated and protective earth correctly connected at installing and before operating the UPS CAUTION This UPS should use for an IT distribution system CAUTION The UPS s output neutral is same as the input neutral Non isolate type For the correct operation of the UPS the input neutral cable should be connected It may cause power loss with...

Page 10: ...own the equipment s power please turn off all the input power WARNING Authorized service personnel should reduce the risk of electrical shock by disconnecting both the AC and DC power from the UPS before attempting any maintenance or cleaning or working on any circuits connected to the inverter Turning off controls will not reduce this risk Internal capacitors can remain charged after disconnectin...

Page 11: ...h the existing regulations WARNING Under high temperature environment the case of this equipment could be hot enough to cause skin burns if accidentally touched Ensure that this inverter is away from normal traffic areas CAUTION Use only recommended accessories from installer Otherwise not qualified tools may cause a risk of fire electric shock or injury to persons CAUTION To reduce risk of fire h...

Page 12: ...ation and the degree of deviation from vertical shouldn t be more than 5 Space It s requested to have a clearance of approx 80 cm to the front and back of the unit and approx 20 cm to the side Minimum 80cm Minimum 20cm Minimum 80cm Minimum 20cm The UPS should be installed in the environment with free ventilation less dust optimum ambient temperature and humidity The recommended ambient temperature...

Page 13: ...emove UPS from the carton and the pallet Remove the cartons and foam Use a slope as an auxiliary tool and place the slope as shown in the figure Remove the fixed metal plates on the two sides of the UPS Adjust the 2 leveling feet to raise them off the pallet Pull the UPS slowly down to the ground through the slope ...

Page 14: ...rs and the bearing should be at least 1 5 tons Fix the UPS with cables Use the hoist to lift up the UPS and place it on the ground After the UPS is removed from pallet please inspect the unit and package contents Be sure that nothing inside the package is damaged You should have received the following items inside of package CD User manual USB cable RS 232 cable 3 3 Location After placing the UPS ...

Page 15: ...ow the below figures to remove the terminal cover All connected wires need to be inserted through the wire hole which is beneath the terminals After removing the cover the wire terminals of each model are shown as below 30KVA 40KVA 60KVA 80KVA 30 40KVA 60 80KVA ...

Page 16: ... N A N A 80A 3P 60KVA 200A 3P 160A 3P 160A 3P N A 350A 125A 3P 125A 3P 80KVA 250A 3P 200A 3P 200A 3P N A 350A 125A 3P 125A 3P Caution Please make sure that all switches and breakers are open before installation The recommended sizes of the cables are listed as below UPS Model Line Input and Ground BYPASS OUTPUT BATTERY Size AWG Cross section mm2 Size AWG Cross section mm2 Size AWG Cross section mm...

Page 17: ...E INPUT BYPASS and OUTPUT Check the polarity of the battery cables Make sure all the connected cables are screwed tightly 4 2 Communication The UPS provides a variety of communications The details are listed as below EPO Dry contact Output Iutput Intelligent slot 4 2 1 Intelligent slot The intelligent slot can provide SNMP solution for remote monitor Please request the supplier for detail informat...

Page 18: ...low Contacts Parameters Typical Maximum Unit Output Relay dc voltage 12 30 V Relay dc current 0 5 1 A Input Output voltage N A 5 V Output current N A 15 mA Application Common UPS fault UPS warning Battery low Line lost Bypass mode Inverter mode Ground Remote turn on Remote turn off 12V Function descriptions of output contacts Output contacts Description Status UPS fault UPS works normally Open Def...

Page 19: ... shut down a system It contains two pins of terminal strip When it s in open circuit it will activate shutdown of the system and cut off output When it s in close status for UPS normal operation 4 2 4 USB RS232 To allow for unattended UPS shutdown start up and status monitoring connect the bundled USB communication cable one end to the USB port and the other to the communication port of your PC If...

Page 20: ...edia converter Then follow below diagram to connect personal computer Using RS 485 to RS 232 converter Use RS 485 to Modbus TCP converter The maximum communication distance can be up to 1200m Multiple monitoring application The RS 485 can support 31 units in maximum for centralized monitoring Please set the address of each unit in the LCD Each unit should have unique address Otherwise it will caus...

Page 21: ...w steps to turn on the UPS Before turning on the UPS please be sure input and output wiring connection is complete Please refer to section 2 1 for wiring connection Switch on line input bypass input and battery switch UPS will start up automatically Caution This UPS can only be turned on with battery connected or utility input ...

Page 22: ...Press UP or DOWN key to select Control and then press ENTER key Turn off the UPS by selecting Yes If bypass mode is enabled and bypass input is OK the UPS will transfer to bypass mode Otherwise the UPS will stay in standby mode When line input is lost the UPS will transfer to power off mode and shut down after a while After the UPS shuts down completely switch off line input breaker and battery sw...

Page 23: ...Warning Battery test O O ECO mode O O Note means LED is lit O means LED is faded means LED is flashing 6 1 2 Buzzer UPS state Buzzer status Muted Bypass Standby Beeping once every 2 minutes Yes Battery Battery test mode normal battery voltage Beeping once every 4 seconds Yes Battery Battery test mode low battery voltage Beeping once every second Yes Fault Beeping continuously Yes Warnings except o...

Page 24: ...upper item in the menu or previous page in the screen or increase the number in the setting DOWN Press this button to select the lower item in the menu or next page in the screen or decrease the number in the setting 6 2 LCD information 6 2 1 Basic Initializing Home Page Main menu After the UPS is powered on LCD will initialize first and then display main page After pressing ENTER button it will e...

Page 25: ...l numbers Event show Show current events such as turn on warning fault etc If there is no event it will be blank Main menu Control Main functions command Measure Show detail information of the UPS Setting Set parameters of the UPS Alarm Show current warning or fault information Record Recording the events of the UPS 1 Press UP or DOWN button to select sub menus When selected the text will be highl...

Page 26: ... main menu refer to 6 2 1 1 Turn On Turn On will be displayed if UPS is not turned on Otherwise Turn off will be displayed 2 Batt Tes Batt test will be displayed if UPS is not in battery test mode Otherwise Cancel Batt Test will be displayed 3 Mute Mute will be displayed if UPS is not in mute status Otherwise Cancel Mute will be displayed 4 S D R S D R will be displayed if UPS is not in the shutdo...

Page 27: ...25 6 3 2 Measurement sub menu There are 10 measurement pages Press UP or DOWN button to browse information Press OFF ESC button to return to main menu refer to 6 2 1 ...

Page 28: ...ent I1 Load output phase A current A Current I2 Load output phase B current A Current I3 Load output phase C current A Frequency Load output frequency Hz Output apparent Power Load output apparent power per phase L1 KVA Phase A KVA L2 KVA Phase B KVA L3 KVA Phase C KVA Active Power Load output active power per phase L1 KW Phase A KW L2 KW Phase B KW L3 KW Phase C KW INPUT Voltage V1N 221 1 V2N 219...

Page 29: ... B to C V Voltage V31 Bypass input C to A V Frequency Bypass input frequency V Inverter voltage Inverter output information Voltage V1N Inverter output A to N V Voltage V2N Inverter output B to N V Voltage V3N Inverter output C to N V Voltage V12 Inverter output A to B V Voltage V23 Inverter output B to C V Voltage V31 Inverter output C to A V Frequency Inverter output frequency Hz OUTPUT Total Po...

Page 30: ...and show the current setting information There are 3 options Basic Information and Advanced Press UP or DOWN button to switch selection Press ON ENTER button to confirm the selection Then press OFF ESC button to return to main menu refer to 6 2 1 NOTE Not all settings could be available in every operation mode If the setting is not available in present mode the LCD will keep its original setting p...

Page 31: ...e automatic changed when the year month and date are set 3 Language Select the displayed language 4 Service Phone Set the service phone number Only 0 9 and are accepted The maximum length is 14 characters 5 Service Contact Set the contact person name and the maximum length is 17 characters 1 Service Email Set the service email and the maximum length is 34 characters BASIC SETTING Clock 16 25 Date ...

Page 32: ...ime and date can be set up next 2 Permanently mute There are four events available to mute You may choose Enable or Disable alarm when related events occur En Enable When selected alarm will be mute when related events occur Dis Disable When selected UPS will alarm when related events occur Mode Enable Disable this function Warning When enable is selected only warning events will be mute All When ...

Page 33: ...req Range The frequency range of line input 1 Byp forbid Enable disable bypass function 2 Byp At UPS off Enable disable auto bypass function when UPS is off 3 Byp Voltage Range The acceptable voltage range for bypass input 4 Byp Freq Range The acceptable frequency range for bypass input INFORMATION LCD Ver 0372 02 DSP Ver Ver 4 4 D MCU Ver Ver 4 4 D Service Phone 000 0000 00000000 Service Contact ...

Page 34: ...attery mode 2 Bat Warn Volt L Low battery warning voltage H High battery cut off voltage 3 Battery shutdown voltage The battery shutdown voltage 1 Sys Shutdown Time The system shutdown time 2 Sys Restore Time The system restore time INFORMATION ECO Status Dis ECO Voltage Range L 205V H 235V ECO Freq Range L 48 0Hz H 52 0Hz Auto Restart Dis 5 7 INFORMATION Bat Mode Work Time 9999Min Bat Warn Volt L...

Page 35: ...y will synchronize with the bypass frequency within 45 55 Hz for 50Hz system or within 55 65 Hz for 60Hz system Disable is the default setting 4 Line Voltage range Set the acceptable line input voltage range L Low voltage point for line voltage The setting range is 176V 205V 176V is default setting H High voltage point for line voltage The setting range is 235V 265V 265V is default setting 5 Line ...

Page 36: ... voltage range Set the bypass voltage range L Low voltage point for bypass The setting range is 176V 205V 176V is default setting H High voltage point for bypass The setting range is 235V 265V 265V is default setting 4 Bypass frequency range Set the bypass frequency range L Low frequency point for bypass The setting range is 45Hz 49Hz for 50Hz system and 55Hz 59Hz for 60Hz system 46Hz is default s...

Page 37: ...f selected once UPS shutdown occurs due to running out battery and then utility restores the UPS will return to line mode The default setting is enable Dis Disable the auto restart function If selected once UPS shutdown occurs due to running out battery and then utility restores the UPS will not restart 1 Bat Mode Work Time Min Set the maximum discharge time in battery mode The setting range is fr...

Page 38: ...minute to 9999 minutes The default setting value is 1 minute 3 New Password Modify password function No No change for password YES Modify the password If selected the LCD will display the screen as shown in Fig 2 6 3 4 Alarm sub menu LCD Screen Description ALARM page is used to display the current warning and fault information of the UPS If no alarm occurs it s blank W means warning Warning code a...

Page 39: ...rmation and time 2 Press ON and DOWN to page up or down if the log has more than one page 3 Press ESC button to go back main menu ENTER button has no use in this page 4 W num Warning Warning code F num Fault Fault code please refer to part 8 to have the detail information about warning and fault DATA LOG Code W01 Bus start fail Time 09 27 2014 11 06 No more date ...

Page 40: ...periodically after disconnecting all power The checking interval should be less than 2 years 7 2 Battery maintenance In order to prolong the lifecycle of the battery please do the maintenance periodically The lifecycle of the battery is based on ambient temperature and recharge cycles Please make the battery working under the ambient temperature between 15 C 25 C Check the voltage of the battery p...

Page 41: ...imes in half an hour Restart the UPS or the UPS keeps working in bypass mode 3A Maintain bypass enable Don t switch on maintain bypass breaker if it s not for repair 8 2 Fault code Code Event How to do 01 BUS soft start fail Restarts the unit If the problem remains please call for service 02 BUS voltage high 03 BUS voltage low 11 INV soft start fail 12 INV voltage high 13 INV voltage low 14 Output...

Page 42: ...40 42 Communication fail Restart the unit If the problem remains please call for service 43 Overload Remove some excessive loads based on UPS capacity ...

Page 43: ...06A 140A Table 2 Battery Model 30KVA 40KVA 60KVA 80KVA Battery numbers 29 30 31 32 PCS 12V in series Rated voltage 384VDC Charging current Default 10A Maximum 40A Floating voltage 13 5VDC per unit 12V High cut off point 14 5VDC per unit 12V Table 3 Inverter output Model 30KVA 40KVA 60KVA 80KVA Waveform Sinusoidal wave Rated voltage 3 x 380 400V 3Ph N Tolerance 1 Balanced Rated frequency 50 60 Hz 1...

Page 44: ... 1h 30s 180 200 30s 200ms Table 5 Environment Model 30KVA 40KVA 60KVA 80KVA Working temperature range 0 C 55 C Storage temperature range 15ºC 60ºC Altitude 0 1000m Please refer to part 3 1 when over 1000m Humidity 5 95 no condensing IP degree IP21 Cooling Forced air cooling Communication RS232 USB RS485 intelligent slot Table 6 Mechanics Model 30KVA 40KVA 60KVA 80KVA Depth mm 847 5 1054 Width mm 4...