1
Safety information
.................................................. 2
Safety instructions for operation and
maintenance ......................................................... 3
Introduction
............................................................ 6
Environmental responsibility ................................. 6
Running-in ............................................................. 6
Fuel and oils ......................................................... 6
Maintenance and reserve parts ............................. 6
Certified engines ................................................... 7
Presentation
........................................................... 8
Technical description ............................................ 8
Identification numbers ........................................... 9
Orientation .......................................................... 10
EDC III ................................................................ 11
Instrument EDC III .............................................. 12
DCU (Display Control Unit) .................................. 13
Starting the engine
............................................... 19
Before starting .................................................... 19
Starting procedure EDCIII ................................... 20
Volvo Penta start lock ......................................... 21
Start-up under extreme cold ................................ 22
Never use starting fluid ....................................... 23
Start-up with helper batteries ............................... 23
Operation
.............................................................. 24
Checking instruments ........................................ 24
Fault indication ................................................... 24
Operation at low load ......................................... 24
Shutting down the engine
................................... 25
Prior to shut-down .............................................. 25
Shut-down ........................................................... 25
After shut-down ................................................... 25
Extra shut-down .................................................. 25
Contents
Maintenance schedule
......................................... 26
Maintenance schedule ........................................... 26
Newly rebuilt engine ............................................ 27
Maintenance
......................................................... 28
Engine, general ................................................... 28
Lubrication system .............................................. 32
Cooling system ................................................... 35
Fuel system ........................................................ 41
Electric system ................................................... 45
Preparation for storage
........................................ 49
Preparation for storage ....................................... 49
Preparation after storage ..................................... 50
Troubleshooting
................................................... 51
Symptoms and possible causes ......................... 51
Diagnostic function
.............................................. 52
Fault messages ................................................. 52
Effect on engine ................................................. 52
Operation ........................................................... 53
Fault codes ...........................................................
55
Technical data
...................................................... 64
General ............................................................... 64
Lubrication system .............................................. 64
Fuel system ........................................................ 65
Cooling system ................................................... 65
Electric system ................................................... 66
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to
the State of California to cause cancer, birth defects, and other
reproductive harm.
Summary of Contents for TAD1240GE
Page 1: ...Generating set and industrial engines 12 liter EDC III OPERATOR SMANUAL ...
Page 69: ...Notes ...
Page 70: ...Notes ...
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Page 76: ...7745138 English 12 2005 ...