Volvo 30661683, Installation Instructions, Accessories

Page 1: ...V 6 cyl IMG 305983 Instruction No Version Part No 30661683 1 2 30661683 Electric engine block heater 110V 6 cyl IMG 305983 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 Page 1 18 ...

Page 2: ...ment A0000162 A0000163 A0000161 IMG 231673 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 Page 2 18 ...

Page 3: ...IMG 214041 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 Page 3 18 ...

Page 4: ...on Certain steps in the instructions are only presented in the form of images Explanatory text is also given for more complicated steps In the event of any problems with the instructions or the accessory contact your local Volvo dealer 1 IMG 231674 Clean the surface where the front engine block heater socket will be secured Installation instructions accessories Volvo Car Corporation Gothenburg Swe...

Page 5: ...e edges of the holes 3 IMG 231677 Drill a hole for the tie strap for the front engine block heater socket s cable File down the edges of the holes Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 Page 5 18 ...

Page 6: ...et s mounting plate 5 IMG 214067 Drill a Ø 5 mm 3 16 hole in the mounting plate File down the edges of the holes Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 Page 6 18 ...

Page 7: ...and D Assemble the front engine block heater socket with the parts from the kit as illustrated Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 Page 7 18 ...

Page 8: ...Align the front engine block heater socket so that the long sides of the mounting plate are parallel with the edges of the surface into which the mounting plate shall be screwed Mark out for drilling the hole for the screw for the mounting plate Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 ...

Page 9: ... heater socket s mounting plate 9 IMG 231688 Secure the front engine block heater socket with a screw and nut in the drilled hole and tighten Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 Page 9 18 ...

Page 10: ...or so that the cable adopts the correct length in the tie strap before it is tightened Tighten the tie strap 11 IMG 365041 Remove the expansion tank cover Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 Page 10 18 ...

Page 11: ...Detach the nipple and drain the coolant Retighten the nipple after the coolant has been drained Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 Page 11 18 ...

Page 12: ...and drain the remaining coolant 15 IMG 231698 Detach the hose clamp on the hose to the thermostat housing inside the intake manifold and remove the hose Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 Page 12 18 ...

Page 13: ...e sections onto the thermostat housing s connection and tighten the hose clamp Make sure that the cut out in the upper hose end fits into the corresponding pin in the pipe connection in the thermostat housing Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 Page 13 18 ...

Page 14: ... the catch on the pipe clockwise against the stop Take a hose clamp from the kit and install it on the hose end 19 IMG 231478 Take the engine block heater bracket rubber coated clamp and screw from the kit and assemble them as illustrated Do not tighten the screw yet Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110...

Page 15: ...onnections Take a screw from the kit and tighten the bracket with engine block heater into the existing hole in the oil sump Note The screw is self tapping so inserting it may be slow Make sure that the screw is centred straight into the hole so that the screw head is flat against the bracket Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electr...

Page 16: ...aps from the kit and secure them on the pipe and hose to the thermostat housing as well as the lower hose to the radiator Check that the cable does not chafe against sharp edges or moving parts in the engine compartment Caution Do not clamp the cable directly to brake pipes fuel lines AC pipes or pipes to the power steering Installation instructions accessories Volvo Car Corporation Gothenburg Swe...

Page 17: ...se in the O ring on the connector on the cable to the front engine block heater socket use low temperature grease P N 1161427 Note Do not get any grease on the surfaces of the connector Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 6 cyl 30661683 V1 2 Page 17 18 ...

Page 18: ...e skid plate bracket If necessary use another tie strap for clamping the cable behind the skid plate 28 Fill with coolant run the engine to operating temperature bleed the cooling system and check that there are no leaks Top up the cooling system as required Reinstall the engine splash guard and torque tighten the screws to 25 Nm 18 5 lbf ft Installation instructions accessories Volvo Car Corporat...