Volvo 31285224, Installation Instructions Manual

Page 1: ...ystem portable IMG 279567 Instruction No Version Part No 30756311 1 4 31285224 Navigation system portable IMG 279567 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 1 71 ...

Page 2: ... 239667 IMG 239660 IMG 239681 IMG 240673 IMG 239942 IMG 240675 IMG 282403 IMG 279568 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 2 71 ...

Page 3: ...IMG 213320 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 3 71 ...

Page 4: ...udspeaker grilles Sections 67 134 apply to cars with loudspeaker grilles The disc marked A in the kit is used on cars with loudspeaker grilles Some steps in these installation instructions are presented with illustration only Applies to cars without loudspeaker grilles 1 IMG 296185 Applies to cars without loudspeaker grilles Assembling the holder Note Take care when handling the components they ar...

Page 5: ... with the cable to expose the bottom of the holder 3 IMG 282405 Take the kit with the four spacers from the installation kit Carefully pry off the spacer 31212788 The part number 1 is on the bottom of the spacer Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 5 71 ...

Page 6: ... 282408 Apply pieces of butyl tape to the screws so that the screw heads do not protrude outside the spacer when installing it Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 6 71 ...

Page 7: ... is securely in position 7 IMG 282410 Place the connector in the bottom of the holder so that the guide hole 1 in the connector s circuit board aligns in the corresponding pin at the bottom of the holder the holes 2 in the circuit board are over the holder s screw turret Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 3...

Page 8: ... Remove the butyl tape from the screws 9 IMG 246024 Preparations Turn the ignition switch to position 0 Disconnect the battery negative lead Note Wait at least three minutes before unplugging the connectors or removing other electrical equipment Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 8 71 ...

Page 9: ...plate Incorrect positioning of the hole group can cause problems in tightening the holder Apply a piece of tape on the dashboard between the LED and button for the hazard warning lights centered in the middle of these Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 9 71 ...

Page 10: ...ine between these marks 13 IMG 279854 Measure a distance of 82 mm 3 from the joint between the dashboard and grille and rearwards on the dashboard Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 10 71 ...

Page 11: ...3 Position the template so that the central line follows the line on the piece of tape Tape the template to the dashboard 15 IMG 239420 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 11 71 ...

Page 12: ...er for the switch at the lower edge Then prize at the upper edge while coaxing and pulling it out Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 12 71 ...

Page 13: ...18 IMG 237478 19 IMG 237479 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 13 71 ...

Page 14: ...Pull the panel with air vents straight out 21 IMG 296551 Use special tool 9512943 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 14 71 ...

Page 15: ...the panel underneath the glovebox and remove it 23 IMG 225205 Remove the two screws Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 15 71 ...

Page 16: ...glove box slightly Disconnect the connector at the rear edge Remove the connectors on top and disconnect them Remove the glovebox Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 16 71 ...

Page 17: ...criber Note Select the correct version LHD or RHD and without loudspeaker grille Predrill the holes according to the template using a Ø5 mm 13 64 drill bit Fit a 20 mm 25 32 drill stop Drill square to the dashboard where the holes are to be positioned Note Do not damage the dashboard Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation syst...

Page 18: ...l stop Drill out for the cradle s three feet Note Only drill through the uppermost layer of vinyl and the layer of foam not through the layer of plastic 1 on the underside of the dashboard otherwise the hole will be too large for the nuts which are tightened from underneath Note Do not damage the dashboard 28 IMG 279967 Select a Ø25 mm 1 hole saw Change the centre drill in the hole saw back to the...

Page 19: ...cts and the paper from under the dashboard Make sure no swarf is left inside the dashboard 30 IMG 279055 Take out the cradle and insert the three stud bolts down through the holes in the dashboard s plastic layer Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 19 71 ...

Page 20: ...ning nuts is via the space for the glove box 32 IMG 279057 Take out the short connection cable from the kit and secure the connector to the bottom of the cradle Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 20 71 ...

Page 21: ...he bottom sides 34 IMG 279969 Remove the middle panel by prying it downwards pull it off at the lower edge and then unhook it at the top Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 21 71 ...

Page 22: ... in the holder on the reverse 36 IMG 279971 Remove the four screws which hold the cover and rear end to the tunnel console Lift up and unhook the upper panel Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 22 71 ...

Page 23: ...nd rear end to the tunnel console Lift up and unhook the unit Remove the connector from the 12 V outlet 38 IMG 279973 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 23 71 ...

Page 24: ...by carefully pulling it loose starting at the trailing edge It is secured with six clips on the inside Note Carried out in the same way on both left hand drive and right hand drive cars Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 24 71 ...

Page 25: ...n the same side Use the long cable harness from the kit Tape the small connector and a piece of the cable harness to the wire Route the cable harness at the front edge of the tunnel console Raise the tunnel console if necessary to facilitate routing 42 IMG 277338 Take the foam tape from the kit and remove the protective tape Installation instructions accessories Volvo Car Corporation Gothenburg Sw...

Page 26: ...the connector 1 that was removed from the 12V outlet to the female connector 2 on the routed cable Connect the remaining connector to the 12V outlet Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 26 71 ...

Page 27: ...45 IMG 279985 46 IMG 279986 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 27 71 ...

Page 28: ... 279979 Position the connectors and fuse holders so that they do not come into conflict with the holder or become trapped by the rear end Secure the relay holder at the existing wiring so that it does not come loose Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 28 71 ...

Page 29: ...ll the small panel Tighten the rear end with the arm rest 50 IMG 279982 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 29 71 ...

Page 30: ...51 IMG 279983 52 IMG 279984 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 30 71 ...

Page 31: ...risk of wear 54 IMG 279988 Route the cable from the holder and connect its connector to the routed cable harness connector Position the entire cable harness underneath the air vent in such a way that it does not get trapped when the air vents are reinstalled Secure the two green connectors using a piece of butyl tape in a suitable position to prevent rattling Installation instructions accessories ...

Page 32: ... Connect the connectors to the glove box Reinstall the glove box 56 IMG 280025 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 32 71 ...

Page 33: ...57 IMG 280026 58 IMG 280027 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 33 71 ...

Page 34: ...able harness from the holder does not get trapped by the air vents 60 IMG 280029 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 34 71 ...

Page 35: ...61 IMG 280030 62 IMG 280031 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 35 71 ...

Page 36: ...63 IMG 280032 64 IMG 280033 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 36 71 ...

Page 37: ...0034 66 IMG 242267 Applies to cars with loudspeaker grilles Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 37 71 ...

Page 38: ...radle are tightened secure the bolt and run the nut on and off of the thread on the bolt Do this with all the nuts and bolts 68 IMG 282404 Take special tool 9814104 torx driver torx 6 and unscrew the two screws holding the connector in the holder Carefully push the connector to one side with the cable to expose the bottom of the holder Installation instructions accessories Volvo Car Corporation Go...

Page 39: ... the bottom of the spacer Applies to right hand drive cars Carefully pry off the spacer 31212787 The part number 1 is on the bottom of the spacer 70 IMG 282407 Take the three screws and insert them in the spacer fully Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 39 71 ...

Page 40: ...stall the spacer in the bottom of the holder Ensure that the holder s two screw turrets align between the small pins in the oblong holes in the spacer A click should be heard when the spacer is securely in position Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 40 71 ...

Page 41: ... over the holder s screw turret 74 IMG 282411 Take the small torx screws and carefully tighten the connector to the holder Ensure that the connector s circuit board is properly against the screw turret and that there is no play Remove the butyl tape from the screws Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 3075631...

Page 42: ...ry negative lead Note Wait at least three minutes before unplugging the connectors or removing other electrical equipment 76 IMG 239420 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 42 71 ...

Page 43: ...er for the switch at the lower edge Then prize at the upper edge while coaxing and pulling it out Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 43 71 ...

Page 44: ...79 IMG 237478 80 IMG 237479 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 44 71 ...

Page 45: ...Pull the panel with air vents straight out 82 IMG 296551 Use special tool 9512943 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 45 71 ...

Page 46: ...ges with the underneath of the loudspeaker grille 84 IMG 280039 Pull upward until the loudspeaker grille detaches The loudspeaker grille is securely fastened by four clips Move the tool closer to the clips to facilitate removal Note Do not damage the dashboard Lift out the loudspeaker grille Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigat...

Page 47: ...and cut along the outer lines LHD RHD 86 IMG 280035 Tape the template to the loudspeaker grille Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 47 71 ...

Page 48: ...y predrill the holes according to the template using a Ø3 mm 1 8 drill bit Remove the template and drill swarf 88 IMG 296563 Push on the speaker grille in the dashboard to predrill the holes in the loudspeaker bracket Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 48 71 ...

Page 49: ...and through the loudspeaker bracket Remove the loudspeaker grille as before 90 IMG 280040 Drill the three holes for the cradle s feet using a step drill Ø14 mm 9 16 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 49 71 ...

Page 50: ... the connection in the holder using a Ø28 mm 1 7 64 drill bit 92 IMG 280042 Tape a cloth over the loudspeaker Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 50 71 ...

Page 51: ...ket using a Ø25 mm 1 hole saw 94 IMG 280045 Drill the holes for the holder s stud screws using a Ø7 mm 9 32 drill bit Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 51 71 ...

Page 52: ... cloth 96A IMG 280047 96B IMG 280426 Illustration A Illustration B Take three nuts washer and the cradle out of the kit and secure to the loudspeaker grille Tighten the cradle Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 52 71 ...

Page 53: ... 280051 Lift up the loudspeaker Disconnect the connector Remove any swarf from the area for the loudspeaker Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 53 71 ...

Page 54: ...Check that the stud screws align in the three holes If not enlarge the holes so that the stud screws fit 100 IMG 279968 Remove the tunnel console s rear lower panel by first prying it off at the bottom sides Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 54 71 ...

Page 55: ...ok it at the top 102 IMG 279970 Remove the holder by depressing the catches and folding it backwards Disconnect the connectors in the holder on the reverse Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 55 71 ...

Page 56: ...r panel 104 IMG 279972 Remove the two screws which hold the cover and rear end to the tunnel console Lift up and unhook the unit Remove the connector from the 12 V outlet Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 56 71 ...

Page 57: ... 279974 Remove the four screws at the bottom of the storage compartment Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 57 71 ...

Page 58: ... console on both left and right hand drive cars Insert a piece of wire on the left hand side at the rear edge of the tunnel console and out to the front edge on the same side Use the long cable harness from the kit Tape the small connector and a piece of the cable harness to the wire Route the cable harness at the front edge of the tunnel console Raise the tunnel console if necessary to facilitate...

Page 59: ...emove the protective tape 110 IMG 279976 Wrap the foam tape around the fuse holder to prevent rattling Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 59 71 ...

Page 60: ... outlet to the female connector 2 on the routed cable Connect the remaining connector to the 12V outlet 112 IMG 279985 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 60 71 ...

Page 61: ... console Position the connectors and fuse holders so that they do not come into conflict with the holder or become trapped by the rear end Secure the relay holder at the existing wiring so that it does not come loose Tighten the two screws Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 61 71 ...

Page 62: ...ll the small panel Tighten the rear end with the arm rest 116 IMG 279982 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 62 71 ...

Page 63: ...117 IMG 279983 118 IMG 279984 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 63 71 ...

Page 64: ...ecess where the loudspeaker was and out Pull the cable up and out through the hole in the recess Route the cable harness so that there is no risk of wear and that the ventilation vents are not blocked when they are to be reinstalled Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 64 71 ...

Page 65: ...d cable harness 122 IMG 280057 Secure the connected connectors at the bottom of the space where the loudspeaker was using a piece of butyl tape Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 65 71 ...

Page 66: ...peaker Pull up the connected short cable through the hole in the loudspeaker bracket 124 IMG 280060 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 66 71 ...

Page 67: ...curing the grille Insert the cable through the hole in the loudspeaker bracket Carefully secure the loudspeaker grille with the holder in the loudspeaker bracket Place all cable excess on top of the air ducts Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 67 71 ...

Page 68: ...able harness from the holder does not get trapped by the air vents 128 IMG 280029 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 68 71 ...

Page 69: ...129 IMG 280030 130 IMG 280031 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 69 71 ...

Page 70: ...131 IMG 280032 132 IMG 280033 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 70 71 ...

Page 71: ...133 IMG 280034 134 IMG 242267 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Navigation system portable 30756311 V1 4 Page 71 71 ...