Volvo 31373831, Installation Instructions Manual

Page 1: ...eater 110V IMG 290450 Instruction No Version Part No 31399531 1 0 31373831 Electric engine block heater 110V IMG 290450 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 1 22 ...

Page 2: ...pment A0000162 IMG 239664 IMG 239660 IMG 372622 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 2 22 ...

Page 3: ...IMG 231470 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 3 22 ...

Page 4: ... only presented in the form of images Explanatory text is also given for more complicated steps In the event of any problems with the instructions or the accessory contact your local Volvo dealer 1 IMG 231547 Removal Turn the front wheels so that the screws in the wing liner are accessible 2 IMG 231549 Remove the five screws along the front edge of the wheel arch liner Installation instructions ac...

Page 5: ...the plastic nut 4 IMG 231551 Fold the wing liner out of the way Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 5 22 ...

Page 6: ...e the engine splash guard 6 IMG 265069 Remove the three screws Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 6 22 ...

Page 7: ...e as bending the air baffle down 8 IMG 265071 Disconnect the connector for the fog lamp and also the parking assistance connector if applicable Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 7 22 ...

Page 8: ...G 265073 Install the connector for the fog lamp and parking assistance connector if applicable and reinstall the bumper section Using a sharp knife first make a thin cut along the edges of the inner section of the bumper flush with the prepared hole on the outer bumper section Note Cut carefully It is easy to slip with the knife and move outside Install the protective cover for the front engine bl...

Page 9: ...he hole cut in the bumper cover Insert the cable for the front engine block heater socket together with the ground lead from the kit through the protective cover Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 9 22 ...

Page 10: ...e the connector as a counterhold when tightening Press the cable into the holder on the washer fluid reservoir Remove the cover on the cooling system expansion tank 14 IMG 231565 Turn the front intake connector so that the cover opens rearwards Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 10...

Page 11: ...n front of the subframe s left hand front mounting 16 IMG 231568 Continue downwards on the inside of the subframe Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 11 22 ...

Page 12: ... the ground cable Clamp up the excess ground cable to the cable for the front engine block heater socket using a tie strap from the kit 18 IMG 231572 Take two clips from the kit and install them on the upper edge of the subframe and turned in toward the subframe U profile Install the clips in the positions illustrated Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Vo...

Page 13: ...tie must be fitted turned in toward the subframe U profile between the already installed clips 20 IMG 231473 Drain the coolant Tighten the nipple after the coolant has been drained Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 13 22 ...

Page 14: ...ents Hint Install a piece of tape over the cutting location and mark with a pen where the incision should be Reinstall the hose connection in the pipe in order to support the cutting process Note Do not damage the adjacent cable harnesses Make the incision as straight as possible The short hose end that was cut off shall be used again Installation instructions accessories Volvo Car Corporation Got...

Page 15: ...Make sure that the cut out in the hose connection is turned down and fits into the corresponding pin in the pipe connection Rotate the catch on the pipe clockwise against the stop Take a hose clamp from the kit and install it on the hose end Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 15 22...

Page 16: ...em as illustrated Do not tighten the screw yet 26 IMG 231479 Take the hose clamp from the kit and fit it onto the engine block heater s upper connection Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 16 22 ...

Page 17: ...aight into the hole so that the screw head is flat against the bracket 28 IMG 231481 Adjust the engine block heater in the rubber coated clamp so that the hoses are properly fitted on the engine block heater s connections Tighten the screw to the rubber coated clamp Tighten the hose clamps to the engine block heater Install the double clamp to the cable for the alternator in the engine block heate...

Page 18: ...on the surfaces of the connector 30 IMG 231482 Connect the front intake cable in the engine block heater and press it in firmly Press a locking sleeve from the kit over the cable splice Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 18 22 ...

Page 19: ...thermostat housing 32 IMG 372663 Press the cable into the two clips and tighten the cable to the subframe using the clip s cable tie Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 19 22 ...

Page 20: ...cooling system and check that there is no leakage Top up the cooling system as required 34 IMG 231335 Reinstall the engine splash guard Tighten Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 20 22 ...

Page 21: ...stall the wing liner 36 IMG 231580 Reinstall the plastic nut Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 21 22 ...

Page 22: ...in the front edge of the wing liner 38 IMG 265069 Reinstall the three screws Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine block heater 110V 31399531 V1 0 Page 22 22 ...