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FAX version 911373_00(1) Page 3 of 9

PREPARATION CHART

RHR shown

(LHR opposite)

CUT-OUT FOR 99-2 “DOUBLE CYLINDER” OPTION

1-3/4”

1-3/8”

11/16”

1-1/4”

Go to instructions on next page before using preparation chart

CL

Device and strike

CL

CL

CL

X

X

For 98-F/99-F (fire) wood door

Center case - 2 support holes

#825 Sex bolts (2) required

3/8” Drill thru

5/8” Spade drill

1/16” Deep outside

Wood 

or

composite

1/16”

Surface mount

#425 sex bolts

#25 Drill

#10-24 tap

1/8” Drill

pilot 1” deep

1/4” Drill (device side)
13/32” Drill (trim side)

13/32”

Drill thru

M

etal

Wood

M

etal

Wood

Outside cylinder applications:

Mark with template and cut-out:

Metal door 

(cut device side)

Wood door

 (cut thru)

Door cut-outs

For trim applications with working

lever, thumbpiece, or knob:

Mark with template and cut out:

(cut device side only)

Center case - 4 holes

Surface mount

Sex bolts or 990 trims

#25 Drill

#10-24 tap

1/8” Drill

pilot 1” deep

1/4” Drill (device side)
13/32” Drill (trim side)

13/32”

Drill thru

M

etal

Wood

M

etal

Wood

Surface mount

Sex bolts

#25 Drill

#10-24 tap

1/8” Drill

pilot 1” deep

1/4” Drill (device side)
13/32” Drill (trim side)

13/32”

Drill thru

M

etal

Wood

M

etal

Wood

*End cap bracket - 2 holes

*Prepare holes after lock side of device

is mounted and hinge side is leveled

Summary of Contents for 98

Page 1: ...Devices covered by these instructions 98 99 Rim Exit Device 98 99 F Fire Rim Exit Device CD98 CD99 Cylinder Dogging Rim Exit Device 98 2 99 2 Double Cylinder Rim Exit Device EL98 EL99 Electric Latch Retraction Rim Exit Device Index Screw chart 2 Preparation chart 3 Device installation 4 6 Optional equipment 7 8 Cut device 9 499F strike installation 9 Special tools needed 5 64 hex wrench 10 24 tap ...

Page 2: ...4 door 990 Trims 2 1 4 door A Coverscrew F 8 18X3 8 Threadcutting Packaged with trim 10 24X1 10 24X1 1 2 10 X 1 1 4 Wood screw Surface mountor Sex bolts 2 1 4 door Surface mount wood Sex bolts 1 3 4 door Metal frame Woodframe 10 24X3 4 10X1 1 2 Woodscrew E 10 24X3 4 10 24X1 1 8 10X1 1 4 Woodscrew C Surface mountor Sex bolts 2 1 4 door Surface mount wood Sex bolts 1 3 4 door 10 16X3 8 Threadcutting...

Page 3: ...ide 13 32 Drill thru Metal Wood Metal Wood Outside cylinder applications Mark with template and cut out Metal door cut device side Wood door cut thru Door cut outs For trim applications with working lever thumbpiece or knob Mark with template and cut out cut device side only Center case 4 holes Surface mount Sex bolts or 990 trims 25 Drill 10 24 tap 1 8 Drill pilot 1 deep 1 4 Drill device side 13 ...

Page 4: ... strike on C and mark the two slotted holes L Draw horizontal device and strike center line C L For 499F strike see page 9 of this instruction L Roller against door Template align on C and against strike L C L A See Screw Chart on page 2 for screw types and sizes C L Mark 6 holes Mark vertical C L For double doors with a mullion and strike already installed use existing strike center line 25 Drill...

Page 5: ...evice Mark and prepare 2 mounting holes See Preparation Chart on page 3 for preparation C D 5 Cut tailpiece if needed 1 2 Door surface 6 Tailpiece Tailpiece guide Rotate tailpiece guide to match tailpiece If using an outside cylinder check NL drive screw and install tailpiece guide When installing trim that has a functional lever knob or thumb piece AND an outside cylinder to lock and unlock the t...

Page 6: ...ure strike Shim for 3 16 if shimming is necessary 299 299F Strike Support screws 2 3 16 Strike plate 299 only E F Remove protective film from pushbar For 98F 99F fire rated devices on wood or composite door 825 sex bolts required for 2 support screws 25 Drill 10 24 tap 1 8 Drill pilot 1 deep Metal Wood ...

Page 7: ...mortise cylinder cam and reinstall in reverse Figure 1 2 Insert key and rotate cam to install the cylinder to the cover plate Figure 2 3 Remove key to slide cover plate in position in the mechanism case Std mortise cylinder Mortise cylinder cam Std mortise cylinder Mortise cylinder cam CD function conversion Figure 1 Figure 2 Std mortise cylinder Cylinder collar Dogging plate cover Offset toward p...

Page 8: ...r latch bolt fully retracts but solenoid releases while energized see Section D for adjustment C Adjust solenoid if dogging rod is too long see Figure 4 1 Remove end cap and dogging cover 2 Loosen cap screw 3 Hold plunger depressed in solenoid housing Note Push hard against plunger to overcome an internal spring in solenoid housing 4 Turned threaded bushing in to shorten dogging rod so latch bolt ...

Page 9: ...nti rattle clip 1 Measure amount to cut off device Anti rattle clip 2 Minimum 499F STRIKE INSTALLATION Prepare and install screws through 2 strike slots 1 3 4 25 Drill 10 24 tap 2 places C L Roller against door C L Install strike hook and additional strike screws 2 Template aligns as shown 3 1 16 Strike hook If using a mullion holes may be predrilled C L Template align on C and against strike L 25...

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