Vortice Nordik HVSL Super Blade 110 V Series, Instruction Booklet

Page 1: ...NORDIK HVLS SUPER BLADE E SUPER BLADE 110 V Instruction booklet COD 5 571 084 939 23 07 2021 ...

Page 2: ...ASSEMBLY 15 5 INSTALLATION 16 5 1 Preliminary operations 16 5 2 Positioning 16 5 3 Optimum installation conditions 16 5 4 Tightening torque 17 5 5 Tie bars 17 5 6 Noise emissions 17 5 7 Cleaning 17 5 8 Electrical connection 17 6 OPERATION 18 6 1 Preliminary operations 18 6 2 Starting for the first time 18 6 3 Emergengy stoppage 18 6 4 Starting 18 7 MAINTENANCE 19 7 1 Routine maintenance 19 7 2 Per...

Page 3: ...diately after it has stopped Remember that the motor could be hot Never immerse the equipment in water or any other liquid and do not use water especially pressur ised for washing or cleaning the fan or its parts This equipment is not designed to be impermeable to water Do not touch the equipment if it gets wet by accident Immediately disconnect the power supply by switching off the switch on the ...

Page 4: ...n s tasked with installing operating set ting cleaning repairing moving or doing maintenance work on the machine QUALIFIED PERSONNEL QUALIFIED OPERATOR Person s that has have done a specialisation course training etc and that have experience of installing commissioning maintaining repairing or transporting the machine This machine is intended for industrial use and so professional and not general ...

Page 5: ...THER DEFINITIONS MAN MACHINE INTERACTION Any situation in which an operator interacts with the machine in any opera ting phase and at any time in the life of the machine OPERATOR S QUALIFICATION The minimum skill level the operator must have to carry out the operation de scribed NUMBER OF OPERATORS Number of operators able to carry out the operation described in the best possible way and resulting...

Page 6: ...tive devices deactivated and do work on the mechanical parts to effect the necessary adjustments maintenance and repairs Normally they are not authorised to work on live electrical systems Electrical maintenance operator a qualified technician able to operate the machine under normal conditions to make it work in jog mode with the protective devices deactivated and do all tasks of an electrical na...

Page 7: ... pneumatic power supplies disconnected Machine running operating in automatic mode with mobile guards closed related interlocking devices activated and fixed guards closed Machine on stopped and ready to start stand by conditions by activating an operating activator e g control unit consensus with mobile guards closed safety device activated and fixed guards closed ...

Page 8: ...ION OBLIGATION Pictogram Name High voltage danger Entanglement Dragging General danger Do not remove the safety devices Cleaning oiling greasing repairing or adjusting moving parts manually forbidden Obligation to disconnect the power supply before starting work or repairs Protective gloves obligatory Safety footwear obligatory ...

Page 9: ...ic conditions even only potentially explosive Use in aggressive atmospheric conditions Use in atmospheric conditions with high salinity or humidity over 90 of that of the standard atmospheric air Use in places in which external suspended elements are present for example fibres powders paints sand INSTALLATION Use in outside environments e g lean to roofs pergolas trellises temporary worksites Use ...

Page 10: ...tacting the manufacturer or service centres always quote these reference details The position of the plate on the machine may vary from one machine to another Fig 1 example data plate for SUPERBLADE 300 120 110V 2 4 Manufacturer s identity details Manufacturer VORTICE S p A Strada Cerca 2 Frazione di Zoate 20067 Tribiano Milano ITALY Ph 39 02 906991 www vortice com ...

Page 11: ...11 2 5 Declarations This machine was made in conformity with the pertinent European Directives applicable at the time it was put on the market EC Declaration of Conformity ...

Page 12: ... UNI 4018 2 10 Safety holder 2 11 Washer Grower D 8 galvanized 4 12 Screw M8X25 TCH INOX 4 13 Washer 14X36 H2 5 galvanized UNI 6593 10 14 Screw M12X90 TH galvanized UNI 4014 5 15 Self locking nut M12 galvanized UNI 7473 5 16 Washer Grower D 10 galvanized 2 17 Blade Support 1 18 Fan blade 5 19 Winglet 5 20 Washer 8 4X16 H6 galvanized UNI 6592 10 21 Self locking nut M8 galvanized UNI 7473 25 22 Scre...

Page 13: ...13 Fig 3 1 14 13 7 6 7 6 13 15 18 23 21 8 6 9 16 4 25 22 17 20 19 26 24 21 24 2 5 13 15 14 Bottom cap ...

Page 14: ...ter having checked that the necessary suitable equipment is available They must have personal protection equipment required for the task and called for by applicable local norms Also given the weight of the machinery if suitable lifting devices are not available the machine and its components must always be handled by at least two people In particular For unpacking the product use at least GLOVES ...

Page 15: ...within 15 days of discovering the fault in the product Malfunctioning of the ceiling fan due to faults in components and or irregularities relating to parts of the product not reported immediately in the specific manner indicated in this manual or the sales agreement may not under any circumstances infer responsibility on VORTICE S p A s part and must be seen to be the user s risk and danger due t...

Page 16: ...in an accessible place that allows regular functioning to be checked visually at all times from the ground It must also allow quick stoppage in case of emergency as well as correct routine and extraordinary maintenance by authorised operators Check that no operator is under or in the proximity of the installation site until after the unit has been used for the first time Make sure that the minimum...

Page 17: ...the side with wind speeds greater than or equal to 14 m sec is expressly forbidden For wind speeds of between 10 and 14 m sec use of the tie bar kit for installation is obligatory and the machine is already set up for the same In the case of strong side winds that strike the ceiling fan in addition to wind bracing in the form of the tie bar kit it is important that the machine is never stopped but...

Page 18: ...ne have been completed power the machine and wait for about 30 seconds to allow it to complete a self diagnosis of its default parameters and then start rotating Subsequently check that There is no imbalance in the installation due to incorrect assembly of components or la tent defects in the same a There are no metal noises or sounds coming from the machine itself b The motor s diagnosis LED flas...

Page 19: ... 2 3 Yearly 1 2 3 4 2 Years 1 2 3 4 5 5 Years 1 2 3 4 5 6 Activity legend 1 Visual check Check direction of rotation Check abnormal vibrations Check LED operation 2 Check structural integrity Check star shaped blade fixing General cleaning 3 Check screws tightening and resistance Check blade integrity Check connector power and signal 4 Full cleaning by dust and other 5 Check bracket and screw tigh...

Page 20: ...o the side of the blades of about 1 m while below the machine there must be no impediment within about 2 7 m of the fan Maintenance records We believe that for safe use of the product it is important that the user sets up a suitable register for routine checks and maintenance done in the form called for by applicable local norms This may be based on the Periodic Check table above which may be deve...

Page 21: ... made indicating the following information Equipment model Item reference as shown in the drawing Quantities of parts ordered Client s address pos descrizione codice 1 Motor Inverter Motor Nordik 300 120 E 1 241 000 285 Motor Nordik 300 120 110V 1 241 000 289 Motor Nordik 400 160 E 1 241 000 286 Motor Nordik 400 160 110V 1 241 000 289 2 Inverter with box 1 657 000 066 3 Individual blade Blade 3m 1...

Page 22: ...ion or the mains power supply The fan does not start The power supply to the motor is not on Check the electricity supply to the motor The motor is faulty Contact specialist authorised personnel to replace the motor The machine vibrates The fan is dirty or broken Contact specialist authorised personnel to replace the fan VORTICE S p A Strada Cerca 2 Frazione di Zoate 20067 Tribiano Milano ITALY Ph...

Page 23: ...23 Attachment 1 Assembly Instructions Before proceeding with the next steps make sure you have completely read and understood the Instructions Manual ...

Page 24: ...ing have been made available necessary and suitable equipment all the safety conditions necessary for the required operations and personnel that is educated and trained for use of the equipment and the specific work to be performed equipped with the personal protective equipment required by the work itself and by applicable local regulations ...

Page 25: ...25 INVERTER MOTOR ELECTRONICS QUICK CONNECTORS ...

Page 26: ...the motor IP 65 Inverter developed according to EMC regulations against interference with the power supply network The electrical connections use quick connectors for wiring that make it possible to speed up installations and any replacements ...

Page 27: ...Identification data Each machine is identified by a motor plate on which its reference data is indelibly marked Always quote these references for any communication with the manufacturer or support centres ...

Page 28: ...28 Destratification Fan assembly ...

Page 29: ...hub on the tapered shaft Insert the hub on the shaft in the direction indicated in the figures The narrower cylindrical part must be touching the motor DO NOT FASTEN THE HUB IN THIS STEP TAPERED SHAFT HUB INVERTER MOTOR ...

Page 30: ... of the motor aligning one shim hole with the 7 pin connector and the second with the next hole on the right of the connector as shown in the images 2 FALL PROTECTION SHIMS 2 FALL PROTECTION PLATES 4 GROWN WASHER DIAM 8 GALV 4 SCREWS M8X25 TE GALV Fixing holes CAUTION Verify the correct alignment as indicated ...

Page 31: ... plates on the motor as shown in the figure matching the holes highlighted in red Then fasten the plate to the motor with the 4 screws preceded by the relative wa shers 2 FALL PROTECTION SHIMS 2 FALL PROTECTION PLATES 4 GROWN WASHER DIAM 8 GALV 4 SCREWS M8X25 TE GALV ...

Page 32: ...he hub upwards as on the previous page position the Starwheel with the side shown in the photo upwards in the appropriate housing Be especially careful with the angles of inclination of the Starwheel STARWHEEL WITHOUT EDGES INSERT THE BLADE FIXING DISC IN THE STARWHEEL USING THE SCREWS ...

Page 33: ...aft Then fix the disc to the starwheel with the appropriate screws shown on the left so that the screw head faces upwards as in the figure Once the disc has been positioned the screws must be tightened in order from 1 to 4 as shown in the figure 8 WASH 10 5X20 H2 GALV 4 SCREW M10X45 TE GALV 4 SELF LOCK NUT M10 GALV BLADE FIXING DISC Disc centring 1 2 3 4 Screw head ...

Page 34: ...34 Blade fixing starwheel assembly Shaft fixing Fixing the blade fixing disc to the shaft using the corresponding screws shown in the figure 2 GROWER WASH D 8 GALV 2 SCREWS M8X20 STAIN STEELA4 ...

Page 35: ...e bracket you need to rotate the motor resting it on the starwheel Position the bracket over the motor so as to centre the holes on the fall protection plate MOTOR SUPPORT BRACKET Insert the corresponding screws shown on the left with the screw head down and the nut at the top interspersed with washers Self locking nut ...

Page 36: ...embling the Blade on the Blade POSITION THE BLADE TERMINAL IN THE BLADE HOUSING FIX WITH SCREW WASHERS AND NUT BLADE TERMINAL SCREW M8x40 TCEI GALV WASHER 8 4x16 H1 6 GALV SELF LOCK NUT M8 GALV MACHINED BLADE ...

Page 37: ...positioned on the ceiling CAUTION The screws must be fixed with the relative screw head on the lower part of the blade POSITION THE BLADE IN THE STARWHEEL FIX WITH SCREW WASHERS AND NUT 15 SCREW M8x60 TCEI GALV 30 WASHER 8x24 H2 GALV 15 SELF LOCK M8 MACHINED BLADE TOP PART OF THE BLADE FIXED WITH THE SELF LOCKING NUTS ...

Page 38: ...ct assembly Fix without tightening the 5 central screws of the reinforcement starwheel to the main one with washers and nuts NOTE The welded circular flange of the 5 part bent reinforcement Starwheel should face upwards 5 SCREW M8x60 TCEI GALV 10 WASHER 8x24 H2 GALV 5 SELF LOCK M8 5 PART BENT REINFORCE MENT STARWHEEL ...

Page 39: ...ert the remaining 2 screws with nut and washers in each blade without tightening them Cross tighten the 5 central screws already aimed previou sly Cross tighten the blade fixing screws Complete Destratification Fan Assembly CLOCKWISE direction of rotation seen from below ...

Page 40: ...re the three holes are present The opposite side of the rod with the two holes must be inserted in the rod support bracket as shown in the figures on the right Fix with screw washers and nut shown on the left ROD SUPPORT BRACKET 5 SCREW M12X90 TETF GALV 10 WASHER M12X36 H2 5 GALV 5 SELF LOCK NUT M12 GALV ...

Page 41: ...ower and signal connectors into the management board making sure that the tooth on the male 1 matches up with the groove on the female 2 The power and signal connectors must be connected to the respective males on the circuit board 2 1 ...

Page 42: ...42 Destratification fan disassembly power supply Cut off the power and remove the power and signal connectors ...

Page 43: ... to the ceiling CAUTION This operation requires the use of a support or equipment suitable to sup port the weight of the blades Prepare the support BEFORE UNSCREWING Unscrew the fixing screws and slide off the blades 15 SCREW M8x60 TCEI GALV 30 WASHER 8x24 H2 GALV 15 SELF LOCK M8 ...

Page 44: ...on Fan Disassembly WINGLET Operation with Blade on the Ground Unscrew the screw holding the plastic Winglet to the blade BLADE TERMINAL SCREW M8x40 TCEI GALV WASHER 8 4x16 H1 6 GALV SELF LOCK NUT M8 GALV MACHINED BLADE ...

Page 45: ...rews fixing the rod on the bracket 5 SCREW M12X90 TETF GALV 10 WASHER M12X36 H2 5 GALV 5 SELF LOCK NUT M12 GALV CAUTION This operation requires the use of a support or equipment suitable to sup port the weight of the inverter motor Prepare the support BEFORE UNSCREWING UNSCREW THE SCREWS FIXING THE ROD ON THE BRACKET ...

Page 46: ...ion fan disassembly motor support bracket 4 SCREW M10X35 TE GALV 8 WASH 10 5X20 H2 GALV 4 SELF LOCK NUT M10 GALV MOTOR SUPPORT BRACKET After having set the inverter motor on the ground remove the bracket fixing screws ...

Page 47: ...hat the blade fixing starwheel is on the upper side 2 GROWER WASH D 8 GALV 2 SCREWS M8X20 STAIN STEELA4 8 WASH 10 5X20 H2 GALV 4 SCREW M10X45 TE GALV 4 SELF LOCK NUT M10 GALV BLADE FIXING DISC Remove the screws connecting the disc to the drive shaft Remove the screws fixing the disc to the starwheel ...

Page 48: ...nd CAUTION Overturn the motor 180 to perform this operation 8 WASH 10 5X20 H2 GALV 4 SCREW M10X45 TE GALV 4 SELF LOCK NUT M10 GALV 5 PART BLADE FIXING STARWHEEL WITHOUT EDGE BLADE FIXING DISC Unscrew the screws fixing the disc to the shaft and to the tapered shaft hub and slide off the star wheel ...

Page 49: ...ratification fan disassembly fall protection plates Remove the screws fixing the fall protection plate to the motor Fall protection shim Fall protection plate 4 Grown washer diam 8 GALV 4 Screws M8x25 TE GALV ...

Page 50: ...EMBLY SHAFT HUB Operation with Inverter Motor on the Ground Slide off the fall protection plates and remove the hub from the shaft CAUTION The tapered shaft hub will stay locked on the shaft Use a bearing extractor to disassemble it ...

Page 51: ... assembly Position the black insulation gasket between the motor and the drive with the gasket holes matching up with those of the relative M5 screws Position the motor part so that the motor cables are toward the left ...

Page 52: ...52 Circuit board assembly Insert the faston connectors on the motor phase electronics according to the follo wing diagram U Black V Grey W Brown PE Yellow Green ground ...

Page 53: ...53 Circuit board assembly Insert the motor temperature sensor green connector with White Red wires in the corresponding connector on the electronics positioned as shown in the figure ...

Page 54: ...ables behind the electrolytic capacitors shown in the figure on the left CAUTION The signal and power connectors must be on the front with the motor cable output on the left as previously positioned Electrolytic capacitors Close with the 6 M5 screws ...

Page 55: ... Kit Cod 20193 HVLS SUPER BLADE RD No DESCRIPTION Q TA 1 CAST IRON CLAMP 8 2 M8 VERZINKT SPANNER 4 3 GALVANIZED CABLE 49THREADS DIAM 5 20 m 4 M8 ANCHOR BOLT 4 45 A B DETAIL A 2 3 DETAIL B B A B C TOP VIEW 4 1 A B ...

Page 56: ...56 Attachment 2 Electric connection ...

Page 57: ...sure the proper operating of the differential pro tections installed in accordance with regulations about indirect contact and no dissipation of stray currents Attention line with MT D magnetotermic protection HVLS fan must be dedicated and not powered together with other devices Cannot be derivated from other differential A type HVLS fan must be connected with its own connector to signal wire Tog...

Page 58: ...actions Many maintenance interventions and diagnostic actions of the fan can be done by remote connection In order to do this it is however necessary to identify exactly the fan and connect to it Therefore DURING THE INSTALLATION IT IS MANDATORY Pull always the A and B wires down to the switchboard to connect with 1 the fan Set down in a scheme the Serial Number and the Modbus Address of each 2 mo...

Page 59: ...59 Modbus Address label Motoinverter type and Serial Num ber label Inverter parameterization Blades Diameter Set label ...

Page 60: ...61086 Par 3 1 Pag 60 63 NORDIK HVLS SUPER BLADE 300 120 E L 61087 NORDIK HVLS SUPER BLADE 400 160 E 61096 NORDIK HVLS SUPER BLADE 400 160 E L 61097 NORDIK HVLS SUPER BLADE 300 120 110V 61085 Par 3 2 Pag 64 66 NORDIK HVLS SUPER BLADE 300 120 L 110V 61095 NORDIK HVLS SUPER BLADE 400 160 110V 61115 NORDIK HVLS SUPER BLADE 400 160 L 110V 61125 Legend Allowed connection Forbidden connection ...

Page 61: ...0 120 E NORDIK HVLS SUPER BLADE 300 120 E L NORDIK HVLS SUPER BLADE 400 160 E NORDIK HVLS SUPER BLADE 400 160 E L THREE POLAR CABLE CAVO MONOFASE PE SINGLE PHASE CABLE PE 4 coppie totale 8 cavi 4 twins tot 8 wires CENTRALINA ALIMENTAZIONE POWER BOX 200 480V TRIFASE 50 60 Hz 220 240V MONOFASE 50 60 Hz ...

Page 62: ...one di 2 mA Dedicated line suitably protected with Magnetic Thermical Switch and Differential Class A with a sensitivity of 300 mA The line must be taken downstream of the main switch of the system and be independent of other lines that feed the existing loads The operator will consider whether to keep or eliminate the Differential upstream of the load distribution It could create problems in the ...

Page 63: ...E 50 60 Hz MAIN SWITCH MT and Differential type A POWER BOX 220V MONOFASE 50 60 Hz 220V SINGLE PHASE 50 60 Hz CAVO TRIPOLARE PE THREE POLAR CABLE PE LINEA ALIMENTAZIONE 220 240V MONOFASE 50 60 Hz SUPPLY LINE 220 240V SINGLE PHASE 50 60 Hz 220 240V MONOFASE 50 60 Hz 220 240V SINGLE PHASE 50 60 Hz ...

Page 64: ...64 SUPPLY LINE 200 480V THREE PHASE 50 60 Hz MAIN SWITCH MT and Differential type A POWER BOX THREE POLAR CABLE PE Multi wire diagram for system wiring THREE PHASE 200 480V 50 60 Hz ...

Page 65: ...Connection schemes for models NORDIK HVLS SUPER BLADE 300 120 110V NORDIK HVLS SUPER BLADE 300 120 L 110V NORDIK HVLS SUPER BLADE 400 160 110V NORDIK HVLS SUPER BLADE 400 160 L 110V Fan line connection scheme ...

Page 66: ... Destratificatore ha una corrente di dispersione di 2 mA Dedicated line suitably protected with Magnetic Thermical Switch and Differential Class A with a sensitivity of 300 mA The line must be taken downstream of the main switch of the system and be independent of other lines that feed the existing loads The operator will consider whether to keep or eliminate the Differential upstream of the load ...

Page 67: ...67 Multi wire diagram for system wiring SINGLE PHASE 85 264V 50 60 Hz ...

Page 68: ...IC IN 0 10V 6 10V I USATO COL POTENZIOMETRO 7 GND SCHERMATURA PIN 1 2 3 4 IN OUT CONNECTOR CONNETTORE SEGNALE MONO POLAR SUPPLY CONNECTOR CONNETTORE ALIMENTAZIONE MONOFASE GIALLO VERDE MARRONE GRIGIO 1 2 L2 3 L1 4 PE PIN 3 4 5 1 2 6 7 MARRONE BIANCO ROSA VERDE GIALLO GRIGIO SWITCH RELAY reverse rotation rotazione inversa INTERRUTTORE RELE 3 4 5 1 2 6 7 BIANCO BLU BLU BIANCO ARANCIONE ARANCIONE 1 M...

Page 69: ...NNETTORE ALIMENTAZIONE TRIFASE MARRONE NERO GRIGIO GIALLO VERDE SWITCH RELAY reverse rotation rotazione inversa INTERRUTTORE RELE THREE PHASE SUPPLY CONNECTOR CONNETTORE ALIMENTAZIONE TRIFASE 1 MODBUS A 2 MODBUS B 3 MODALITÀ INVERSA NON UTILIZZATA IN QUESTA CONFIGURAZIONE 4 START NON UTILIZZATO 5 ANALOGIC IN 0 10V 6 10V I USATO COL POTENZIOMETRO 7 GND SCHERMATURA PIN 1 MODBUS A 2 MODBUS B 3 MODALI...

Page 70: ...ESSIONI SUPPLY CONNECTOR THREE PHASE SINGLE PHASE CONNETTORE ALIMENTAZIONE MONOFASE SUPPLY CONNECTOR SINGLE PHASE NOTA È necessario portare in un quadro ad altezza uomo i cavi A e B per il collegamento in Modbus per azioni di manutenzione e diagnostica NB It is necessary pull the A and B wires down to the con trol box for the Modbus con nection used for maintenance and diagnostic actions Electric ...

Page 71: ...Y CONNECTOR SINGLE PHASE CONNETTORE ALIMENTAZIONE TRIFASE SUPPLY CONNECTOR THREE PHASE NOTA È necessario portare in un quadro ad altezza uomo i cavi A e B per il collegamento in Modbus per azioni di manutenzione e diagnostica NB It is necessary pull the A and B wires down to the con trol box for the Modbus con nection used for maintenance and diagnostic actions Electric Scheme Option 2 External Po...

Page 72: ...RT T Control Box VORTICE Code 21137 6 Connection diagram with VORT T Control Unit 3 4 5 1 2 6 7 ANALOGIC IN 0 10 V MODBUS B MODBUS A IN OUT CONNECTOR CONNETTORE SEGNALE GND I SCHERMATURA SHIELD 19 18 18 19 XP L4 AB 1 2 3 4 5 6 7 8 9 GND 10V Output 0 10V Pr2 Pr1 12V GND CONTACT NO COMMON CONTACT NC LINE 200 480V THREE PHASE 50 60 Hz PROBE C PROBE ANEMOMETER S 4 20 mA ...

Page 73: ...73 7 Connection Diagram with VORT T PLUS Electric Scheme Option 4 VORT T PLUS VORTICE Code 20152 ...

Page 74: ...74 8 Connection Diagram with VORT T HCS Electric Scheme Option 3 VORT T HCS VORTICE Code 20151 ...

Page 75: ...75 9 Connection Diagram with VORT MASTER Electric Scheme Option 3 VORT MASTER VORTICE Code 20153 ...

Page 76: ...agnosis of default parameters and to start rotating Then check that there are no installation imbalances due to incorrect assembly of the components or latent their defects there are no metallic noises or sounds coming from the machine itself the motor diagnosis LED flashes every 2 seconds the direction of rotation is clockwise if viewed from under the destratification fan ...

Page 77: ...ternatively the distributor is obliged to take back the appliance to be disposed of free of charge in exchange for the purchase of an equivalent appliance WARNINGS This appliance can be used by children no less than 8 years of age and by individuals with limited physical sensory or mental capacities or by inexperienced or untrained individuals provided that they are supervised or have been instruc...

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Page 80: ...067 Tribiano MI Tel 39 02 90 69 91 ITALY vortice com postvendita vortice italy com VORTICE LIMITED Beeches House Eastern Avenue Burton on Trent DE 13 0BB Tel 44 1283 49 29 49 UNITED KINGDOM vortice ltd uk sales vortice ltd uk VORTICE INDUSTRIAL Srl Via B Brugnoli 3 37063 Isola della Scala VR Tel 39 045 6631042 ITALY vorticeindustrial com info vorticeindustrial com VORTICE GROUP COMPANIES CASALS VE...