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OIMM – VENTUS PRO

After start up and initial satisfactory operation of two weeks, it is recommended to have the following checks:

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belt drive alignment and belt tension,

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motor running current,

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bearing temperature immediately after stop. Bearing temperature should not exceed 70C,

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lubricate if necessary,

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condition of filters,

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condensate and drain, to see flow,

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operation of control devices.

Investigate any changes to the fan. You may have more detailed explanation of problems and possible causes 

in “troubleshooting” section. Consult your manufacturer or other qualified consultant for questions concerning 

changes observed during periodic inspections.
If excessive vibration is observed, stop the fan until the cause is corrected. Check for material build up on the 

impeller which causes an imbalance and leads to the fatigue failure or impeller.
Changes in the sound level of the fan may indicate troubleshooting is required.
If the motor temperature is high check cooling fan of the motor. It may be blocked or broken. Also check the input 

current. An increase in current may indicate that some major changes have been made in system.
High bearing temperatures usually caused by improper lubrication. If the cause of the problem is not easily seen, 

experienced personnel must examine the equipment before running it again.

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AFTER TWO WEEK OPERATION

A preventive maintenance program is an important aspect of an effective safety program. Maintenance works 

should be performed by experienced and trained personnel. Do not attempt maintenance unless electric supply 

has been locked out and the impeller has been secured. Before the maintenance operation, the safety precautions 

should be taken by locking out the main and maintenance switch and protecting against unlocking by anybody 

else.
Especially  at  the  hygienic  air  handling  units,  filters,  coils,  (by  disconnecting  the  flange  connections),  droplet 

eliminator and sound attenuators can be taken out from the service doors. Besides,  all components can be 

taken out from the unit for cleaning and disinfection processes.
In general air handling unit do not require special attention other than routine cleaning and maintenance 

work. Frequency of maintenance depends on operating conditions. Following is the recommended schedule 

maintenance.
Periodic checks should be made for thermal and acoustic lining and electrical insulation of the unit sections. Also 

connecting cables and control panels should be checked. Any metal surface which shows signs of deterioration 

should be cleaned.
Bols, nuts and other assembling elements should be checked. Any missing bolts, nuts and screws should be 

replaced.
To clean the damper compressed air can be used. Do not lubricate the shaft of the damper.
Impurities on the droplet eliminator blades should be cleaned regularly. The period changes according to the 

operating conditions and the air quality. As cleaning media any de-scaler available on the market can be used.
For the best cleaning process of the droplet eliminator at the hygienic air handling units it should be taken out 

from the unit and disassembled by unscrewing.
To clean the inner surface of the unit (after necessary components taken out) water / steam spray and cotton or 

directly wet cotton can be used by wiping.

MAINTENANCE

3.10

Summary of Contents for ventus PRO 2022

Page 1: ...VENTUS PRO AIR HANDLING UNITS OPERATION INSTALLATION AND MAINTENANCE MANUAL PRO 2022 OIMM VENTUS PRO Ver 1 0 0 31 05 2022...

Page 2: ...FOR AHU ASSEMBLY CARRIED OUT BY VTS AUTHORIZED SERVICE 6 INSTALLATION 7 CONNECTIONS 9 DUCTED OUTLE CONNECTIONS 10 PIPING CONNECTIONS 11 CONDENSATE DRAIN LINES 13 ELECTRIC CONNECTIONS 13 SETTING UP OF...

Page 3: ...so as to prevent the device from being started accidentally Before connecting the electric power supply check the compliance of the mains voltage and frequency with the data on the name plate of the d...

Page 4: ...th AHU subassemblies transport of the packages to the assembly location and transport of AHU blocks and elements to the assembly location should be carried out using special equipment and qualified st...

Page 5: ...e from 5 to 35 C In case of outdoor assembly the procedure can be carried out in precipitation free conditions It is acceptable to start the assembly provided that all safety and security requirements...

Page 6: ...safe environment for the installation crew The following should be provided availability of individual AHU elements or pallets including packages on the assembly place of a particular AHU Ensured tran...

Page 7: ...ure that access routes are adequate for both size and weight of the unit sections Air handling unit installation areas should also be checked There should be sufficient space around the unit for servi...

Page 8: ...installed in the AHU sections where negative pressure occurs Drain siphons or siphon parts are not supplied as standard delivery There is no need to apply drain siphons in section with overpressure I...

Page 9: ...ted to the AHU with the flexible connections optional accessory which suppress vibrations of the unit and level the coaxial deflection of the duct and the AHU outlets Flexible connections are equipped...

Page 10: ...d prior to the reducing section To achieve ideal conditions the length of parallel ducting in both cases should be equal to 8 impeller diameters However parallel ducting of considerably shorter length...

Page 11: ...ves any air in the system into the upper part of the coil where a manual air release valve should be fitted PIPING CONNECTIONS 3 6 2 The diameter of the connection and the type of connection of the ex...

Page 12: ...12 OIMM VENTUS PRO COIL CONNECTION RULES COIL INSTALLATION HYDRONIC COILS COIL INSTALLATION STEAM COILS Hydronic Steam...

Page 13: ...d together with ahu diagrams Before starting connecting power supply check conformity of the voltage and frequency of a supply network with the data shown on the device s rating plate Permissible fluc...

Page 14: ...efault motors with their own cooling system and with fans built into a shaft Supply cabling must be led to the fan s motor via rubber passes located in the back panel of the AHU casing One should conn...

Page 15: ...s in accordance with guidelines outlined in the operation and maintenance manual of the frequency converter Before putting into service and after long time of storage or standstill the resistance of i...

Page 16: ...e marked U V W and the neutral terminal N please check data on the rating plate The voltage marked on the rating plate must be in agreement with the mains voltage the terminal board is normally equipp...

Page 17: ...h water heat exchangers heaters coolers glycol recovery air damper s actuators of supply units should be equipped with a return spring ensuring its spontaneous closure in case of power cut SETTING UP...

Page 18: ...d be taken in to account System layout should take into consideration of possible coil withdrawal It is recommended that the water flow is shut off when the fan is switched off To avoid the overheatin...

Page 19: ...tarters controls overload protecting devices interlocks etc should be provided as required See page 34 After the start up check that direction of rotation of the fan is correct The electric heater sho...

Page 20: ...nits must not be used for handling of flammable gases Spark proof versions of rotating parts fans motors etc must be selected for this kind of applications so air handling unit manufacturer should be...

Page 21: ...represent a danger suitable guards can be installed drive guards Safety guards should be used when drive systems are accessible by the personnel limit switch Cuts off the power supply of the fan moto...

Page 22: ...ensure all panels if removed during installation are in position and all service doors are closed ensure that minimum water level is maintained in the humidifier On the downstream or pressure side of...

Page 23: ...rical supply secure fan impeller if there is a possibility of windmilling Check carefully for the cause of the problem and correct as necessary After ensuring that there is not any problem no leaks be...

Page 24: ...less electric supply has been locked out and the impeller has been secured Before the maintenance operation the safety precautions should be taken by locking out the main and maintenance switch and pr...

Page 25: ...AR Check the filter frame for proper sealing Replace synthetic filter media in panel filters Check the controls and operation of automatic roll filters Check the coils and fins Wash with water spray i...

Page 26: ...cracks on the copper tubes by oxyacetylene welding Check with water if the welding is successful or not After cleaning the coil drain should be checked and the siphon should be cleaned Condition of th...

Page 27: ...the filters can be taken out by pulling aside Synthetic bag filter can be cleaned by vacuumed or compressed air besides can be washed with the sensitive detergent and warm water Humidifier should be c...

Page 28: ...quate It goes without question however that like all Rules of thumb some judgement is necessary on the part of person doing the adjusting A belt should be just tight enough to avoid slippage Before lo...

Page 29: ...the housing Relubrication interval depends on the fan speed and bearing internal diameter and is calculated by the following formula t 10 x 14x106 n x d 4 x d where t relubrication interval h n fan sp...

Page 30: ...se be removed from the bearing arrangement and replaced by fresh grease The 6 months limit represents a very rough guideline recommendation and may be adapted to particular applications By adding smal...

Page 31: ...s recommended to contact the unit manufacturer System checklist A systematic check of items listed below may identify the problem See that a impeller rotation is correct b pulley are aligned c belts a...

Page 32: ...ings Noise from bearings Loose on support Tighten bearings Loose on shaft Tighten shaft Bearings worn or damaged Change bearings Bearings need lubrication Lubricate bearings Foreign material inside be...

Page 33: ...tlet duct system is not completed Check access doors and duct joints Seal leaks Complete duct system HIGH AIR FLOW Ducts are oversized or duct resistance overestimated Close balancing dampers or slow...

Page 34: ...w Oversized coil or compressor ELECTRONIC STEAM HUMIDIFIER No humidifying Electronic power failure Power is not reaching elements or control valve Thermostatic gear fault Heater elements faulty Safety...

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