background image

33

34

OIMM – VENTUS PRO

TROUBLESHOOTING (cont.)

PROBLEM

SYMPTOMS

POSSIBLE CAUSE

OTHER CAUSES OR ACTION

COOLING COIL 

No cooling

Cooling fluid 

temperature is high

Refrigeration plant cycles on- off

Refrigeration plant capacity is 

insufficient. Circulating pump or 

compressor fault. Excessive heat 

gain in piping system.

Insufficient coolant 

flow

Valves are partially closed or 

blockage in the system

Circulating pump or compressor 

fault

Cooling coil is partially 

frozen

Low load

Refer to “no cooling, safety device 

stops compressor” section

Low suction temperature
Low air flow

Refer to “ low air flow” section

Entering air temperature is too low

Apply reheat or preheat

Poor distribution on cooling coil

Unequal air velocity. Poor duct 

connections

No cooling

Chilled water isolating 

valves are closed

Thermostatic valve is closed

Thermostatic failure. Circulating 

pump failure

No air flow

Refer to “no air flow” section

Faulty thermostatic 

gear

Cooling thermostat setting is high

Locate and correct fault

Safety devices stops 

compressor

High pressure cut-out disconnects

Fault in condenser. Fans or pumps 

stopped. Condenser blocked. Heat 

rejection is not taking place.

Safety devices stops 

compressor

Solenoid valve closed. Low pressure 

cut-out disconnects

Suction temperature is too low. Low 

airflow. Entering air temperature 

is too low. Oversized coil or 

compressor.

ELECTRONIC 
STEAM 
HUMIDIFIER 
No humidifying

Electronic power 

failure

Power is not reaching elements or 

control valve

Thermostatic gear fault

Heater elements faulty

Safety cut-out tripped

Water make-up failure or insufficient 

water level in cylinder. Water 

treatment is required to avoid 

scaling.

Humidistat setting is 

not correct

Control fault

Reset humidistat correctly

Water is not available 

in cylinder

Check supply system

ELECTRONİC 
STEAM 
HUMIDIFIER 
Low humidifying

Heater elements faulty

Safety cut-out tripped

Water make-up failure or insufficient 

water level in cylinder. Water 

treatment is required to avoid 

scaling.

Steam cylinder and 

heating elements are 

scaled

Water treatment is insufficient

Carry out maintenance or 

replacement

Faulty thermostat gear

Humidistat calibration is not correct Control valves are not opening fully. 

Manual valves or partially closed

Steam supply rate is 

low

Steam-trap faulty

Manual valves or partially closed

ELECTRICAL 
HEATER

Locate fault and restore power

Power is not available 

at controller

Main contactor de- energized

Safety cut out tripped / poor duct 

design adjacent to heater causes 

areas of uneven air velocity and 

overheating of casing

Power available at 

controller

Thermostat set is too low

Step controller faulty

Low heat

Element failure

Elements down to earth

Elements disconnected / elements 

incorrectly wired / wrong voltage

Thermostat set is too 

low

Step controller is sticking

Controller cams faulty / wiring fault 

/ equipment fault

Summary of Contents for ventus PRO 2022

Page 1: ...VENTUS PRO AIR HANDLING UNITS OPERATION INSTALLATION AND MAINTENANCE MANUAL PRO 2022 OIMM VENTUS PRO Ver 1 0 0 31 05 2022...

Page 2: ...FOR AHU ASSEMBLY CARRIED OUT BY VTS AUTHORIZED SERVICE 6 INSTALLATION 7 CONNECTIONS 9 DUCTED OUTLE CONNECTIONS 10 PIPING CONNECTIONS 11 CONDENSATE DRAIN LINES 13 ELECTRIC CONNECTIONS 13 SETTING UP OF...

Page 3: ...so as to prevent the device from being started accidentally Before connecting the electric power supply check the compliance of the mains voltage and frequency with the data on the name plate of the d...

Page 4: ...th AHU subassemblies transport of the packages to the assembly location and transport of AHU blocks and elements to the assembly location should be carried out using special equipment and qualified st...

Page 5: ...e from 5 to 35 C In case of outdoor assembly the procedure can be carried out in precipitation free conditions It is acceptable to start the assembly provided that all safety and security requirements...

Page 6: ...safe environment for the installation crew The following should be provided availability of individual AHU elements or pallets including packages on the assembly place of a particular AHU Ensured tran...

Page 7: ...ure that access routes are adequate for both size and weight of the unit sections Air handling unit installation areas should also be checked There should be sufficient space around the unit for servi...

Page 8: ...installed in the AHU sections where negative pressure occurs Drain siphons or siphon parts are not supplied as standard delivery There is no need to apply drain siphons in section with overpressure I...

Page 9: ...ted to the AHU with the flexible connections optional accessory which suppress vibrations of the unit and level the coaxial deflection of the duct and the AHU outlets Flexible connections are equipped...

Page 10: ...d prior to the reducing section To achieve ideal conditions the length of parallel ducting in both cases should be equal to 8 impeller diameters However parallel ducting of considerably shorter length...

Page 11: ...ves any air in the system into the upper part of the coil where a manual air release valve should be fitted PIPING CONNECTIONS 3 6 2 The diameter of the connection and the type of connection of the ex...

Page 12: ...12 OIMM VENTUS PRO COIL CONNECTION RULES COIL INSTALLATION HYDRONIC COILS COIL INSTALLATION STEAM COILS Hydronic Steam...

Page 13: ...d together with ahu diagrams Before starting connecting power supply check conformity of the voltage and frequency of a supply network with the data shown on the device s rating plate Permissible fluc...

Page 14: ...efault motors with their own cooling system and with fans built into a shaft Supply cabling must be led to the fan s motor via rubber passes located in the back panel of the AHU casing One should conn...

Page 15: ...s in accordance with guidelines outlined in the operation and maintenance manual of the frequency converter Before putting into service and after long time of storage or standstill the resistance of i...

Page 16: ...e marked U V W and the neutral terminal N please check data on the rating plate The voltage marked on the rating plate must be in agreement with the mains voltage the terminal board is normally equipp...

Page 17: ...h water heat exchangers heaters coolers glycol recovery air damper s actuators of supply units should be equipped with a return spring ensuring its spontaneous closure in case of power cut SETTING UP...

Page 18: ...d be taken in to account System layout should take into consideration of possible coil withdrawal It is recommended that the water flow is shut off when the fan is switched off To avoid the overheatin...

Page 19: ...tarters controls overload protecting devices interlocks etc should be provided as required See page 34 After the start up check that direction of rotation of the fan is correct The electric heater sho...

Page 20: ...nits must not be used for handling of flammable gases Spark proof versions of rotating parts fans motors etc must be selected for this kind of applications so air handling unit manufacturer should be...

Page 21: ...represent a danger suitable guards can be installed drive guards Safety guards should be used when drive systems are accessible by the personnel limit switch Cuts off the power supply of the fan moto...

Page 22: ...ensure all panels if removed during installation are in position and all service doors are closed ensure that minimum water level is maintained in the humidifier On the downstream or pressure side of...

Page 23: ...rical supply secure fan impeller if there is a possibility of windmilling Check carefully for the cause of the problem and correct as necessary After ensuring that there is not any problem no leaks be...

Page 24: ...less electric supply has been locked out and the impeller has been secured Before the maintenance operation the safety precautions should be taken by locking out the main and maintenance switch and pr...

Page 25: ...AR Check the filter frame for proper sealing Replace synthetic filter media in panel filters Check the controls and operation of automatic roll filters Check the coils and fins Wash with water spray i...

Page 26: ...cracks on the copper tubes by oxyacetylene welding Check with water if the welding is successful or not After cleaning the coil drain should be checked and the siphon should be cleaned Condition of th...

Page 27: ...the filters can be taken out by pulling aside Synthetic bag filter can be cleaned by vacuumed or compressed air besides can be washed with the sensitive detergent and warm water Humidifier should be c...

Page 28: ...quate It goes without question however that like all Rules of thumb some judgement is necessary on the part of person doing the adjusting A belt should be just tight enough to avoid slippage Before lo...

Page 29: ...the housing Relubrication interval depends on the fan speed and bearing internal diameter and is calculated by the following formula t 10 x 14x106 n x d 4 x d where t relubrication interval h n fan sp...

Page 30: ...se be removed from the bearing arrangement and replaced by fresh grease The 6 months limit represents a very rough guideline recommendation and may be adapted to particular applications By adding smal...

Page 31: ...s recommended to contact the unit manufacturer System checklist A systematic check of items listed below may identify the problem See that a impeller rotation is correct b pulley are aligned c belts a...

Page 32: ...ings Noise from bearings Loose on support Tighten bearings Loose on shaft Tighten shaft Bearings worn or damaged Change bearings Bearings need lubrication Lubricate bearings Foreign material inside be...

Page 33: ...tlet duct system is not completed Check access doors and duct joints Seal leaks Complete duct system HIGH AIR FLOW Ducts are oversized or duct resistance overestimated Close balancing dampers or slow...

Page 34: ...w Oversized coil or compressor ELECTRONIC STEAM HUMIDIFIER No humidifying Electronic power failure Power is not reaching elements or control valve Thermostatic gear fault Heater elements faulty Safety...

Reviews: