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GENERAL

The griddle and its parts are hot. Use care when operating, cleaning or servicing the griddle.

INTRODUCTION

This Service Manual covers specific service
information related to the models listed on the front
cover and built after March 2010.

Procedures in this manual will apply to all 900RX
models unless specified. No procedure in this manual
will require the removal or raising of the griddle plate.
Pictures and illustrations can be of any model unless
the picture or illustration needs to be model specific.

MSA griddles have a standing pilot that must be lit
manually. One pilot services two burners via a flame
tube between the burners. The 900RX utilizes a spark
ignition system that has a 'momentarily on' switch -
that means the switch must be held down for sparking
to take place, and it ceases sparking when released.

The MSA and 900RX have BASO® pilot safety valves
that must be pressed to allow gas to feed the pilot
burner. For the 900RX, the pilot buttons must be
pressed at the same time the power switch is pressed
in order to light the pilot.

INSTALLATION

Generally, installations are made by the dealer or
contracted by the dealer or owner. Detailed
installation instructions are included in the Installation
and Operation Manual that is sent with each unit.
However, it should be noted that an improperly
installed unit, especially an unlevel unit can lead to
premature electrical component failures. A unit that is
higher in the front will cause the flue gases to vent
improperly and gather in the front near the electrical
components. All models must be installed with an
externally mounted regulator.

OPERATION

Detailed operation instructions are included in the
Installation & Operation Manual sent with each unit
and are also available at WWW.VULCANHART.COM.

The 900RX models feature an electric ignition system
that is controlled by a momentary power switch. The
power switch turns the electric ignition system off and
on only and will only supply power to the igniters when
held down in the ON position. The burners and pilots
will continue to work with the power switch in the OFF

position until the gas supply to the unit is cut off or the
griddle gas shut-off valve is turned to the OFF position.
The pilots are monitored by thermocouples and pilot
safety valves. If the pilot goes out, the safety valve will
shut-off the gas supply to the pilot and main burners.
In the event of a failure of the electronic ignition
system, it is possible to ignite the pilots with an outside
source (such as a lit taper). You will have to reach
under the front of the unit and through the pilot cutout
to ignite the pilots while again depressing the
corresponding red button.

CLEANING

Detailed cleaning procedures are included in the
Installation & Operation manual sent with each unit.

SPECIFICATIONS

Stainless steel front, sides and front top ledge. Fully
welded stainless and aluminized steel body frame. 11"
low profile cooking height on 4" legs. 1" thick polished
steel griddle plate with 12 gage, 4" stainless steel back
and tapered side splashes. Grease chute is fully
welded to stop grease migration.

One 27,000 BTU/hr. “U” shaped aluminized steel
burner and mechanical snap action thermostat for
each 12" of griddle width. Chrome thermostat knob
guards. Temperature adjusts from 200° to 550° F.
One pilot safety for every two burners. Manual shut-
off valve. 3½" wide stainless steel grease trough.
120V 50/60Hz 1 Amp single phase electric ignition
circuit. Plug type is NEMA 5-15 USA. ¾" rear gas
connection and gas pressure regulator.

A gas pressure regulator supplied with the unit must
be installed.

Check and set the gas pressure after the regulator is
installed.

Manifold pressure should be:

Natural Gas 4.0" W.C.

Propane Gas 10.0" W.C.

Incoming pressure should be 5-9" W.C. for
Natural Gas and 11.0" W.C. for Propane Gas.

Incoming pressure should not exceed 14.0" W.C.

Heavy Duty Gas Griddles - GENERAL

F25383 (0219)

Page 4 of 19

Summary of Contents for ASA24

Page 1: ...tools instruments and skills required to perform the procedure Procedures for which you do not have the necessary tools instruments and skills should be performed by a trained Vulcan Service Technici...

Page 2: ...Y POWER SWITCH 900RX 6 ELECTRIC IGNITER 900RX 7 BASO SAFETY VALVE 7 THERMOSTAT VALVE ASSEMBLY 7 BURNER 9 PILOT THERMOCOUPLE ASSEMBLY 9 SERVICE PROCEDURES AND ADJUSTMENTS 11 CALIBRATION 11 PILOT ADJUST...

Page 3: ...mentals of Gas Service Instructions Rating Plate Locations on Current Vulcan Hart Wolf Range Equipment Technical Service Bulletin TSB TSB 0842 4 Position 3 Heat Switch Ranges Ovens Broilers Technical...

Page 4: ...momentary power switch The power switch turns the electric ignition system off and on only and will only supply power to the igniters when held down in the ON position The burners and pilots will con...

Page 5: ...thermocouple Johnstone Supply Part No H23 226 or equivalent Fig 1 COMPONENT LOCATION Front View 924RX Fig 2 1 Pilot electric ignition system control switch RX only 2 Power cord RX only 3 Thermostat 4...

Page 6: ...uct the sight holes Fig 5 BACK PANEL Shut off the gas before servicing the unit and follow lockout tagout procedures All gas joints disturbed during servicing must be checked for leaks Check with a so...

Page 7: ...pe and valve for reassembly later NOTE Ignition wires must be routed in front of valves as shown to prevent them from touching hot heat shield Fig 8 3 Disconnect all gas lines and thermocouple from va...

Page 8: ...Secure end of insulator sleeve to thick end of capillary tube with metal tape as shown Fig 10 9 Slide capillary tube all the way into slot underneath griddle plate until it is fully seated 10 Careful...

Page 9: ...6 Adjust as outlined in BURNER ADJUSTMENT PILOT THERMOCOUPLE ASSEMBLY Disconnect the electrical power to the machine and follow lockout tagout procedures Shut off the gas before servicing the unit and...

Page 10: ...5 Service assembly as required and assemble in reverse order being sure bracket is seated in slot for alignment Heavy Duty Gas Griddles REMOVAL AND REPLACEMENT OF PARTS F25383 0219 Page 10 of 19...

Page 11: ...mperatures at the center points of the cooking zones These points are located by starting 6 from the side splash left or right and every 12 across the width of the griddle with all points located 12 b...

Page 12: ...en the temperature dial screws and knob set screws Fig 23 9 Repeat Steps 3 thru 8 for each zone PILOT ADJUSTMENT Using a flathead screwdriver turn the slotted pilot adjustment screw clockwise to decre...

Page 13: ...he direction of gas flow to the griddle and the regulator is positioned with the vent plug and adjustment screw upright Check that vent plug is not clogged by grease and debris Check and set the gas p...

Page 14: ...treaming flame Primary air supply is controlled by the air shutter on the front of the burner venturi Loosen the screw on the venturi and adjust the air shutter to just eliminate yellow tips on the bu...

Page 15: ...5 Light pilot flame 6 Verify that thermocouple is sufficiently immersed in flame Adjust pilot valve to allow more gas flow if necessary 7 With thermostat off allow pilot to burn for 3 4 minutes to sta...

Page 16: ...ELECTRICAL OPERATION ELECTRICAL DIAGRAM Fig 30 Heavy Duty Gas Griddles ELECTRICAL OPERATION F25383 0219 Page 16 of 19...

Page 17: ...Fig 31 Heavy Duty Gas Griddles ELECTRICAL OPERATION Page 17 of 19 F25383 0219...

Page 18: ...it 2 Gas supply not purged of air Depress pilot safety button until air is purged 3 Adjust pilot valve to allow more gas flow 4 Thermocouple not sufficiently immersed in flame Adjust accordingly 5 The...

Page 19: ...stment 6 Check pilot flame adjustment Excessive or low heat 1 Gas shut off valve not completely open 2 Thermostats need calibrated See CALIBRATION section 3 Thermostat malfunction 4 Gas pressure incor...

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