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Install the Power Wire 

 

Connect the  #10 AWG RED wire from the harness to the terminal marked 

BATT inside the PDC enclosure. Attach the opposite end to the J-Box connection 
which is powered from the switch on your switch panel or appropriate switched 
12-Volt power source (this must be fused or have circuit breaker protection with a 
minimum of a 10 amp draw). 
 

 
Install the Wired Remote Keypad 

 

Feed the end of the coiled cord through a strain-relief of the PDC.  Insert 

the connector into the telephone cord receptacle on the PDC circuit board. 
 

 
Test the Power Pal™ 

 

Turn on the ‘control’ switch providing power to the Power Pal™.  A green 

indicator LED on the PDC circuit board will light.  If the green LED on the circuit 
board does not come on, consult the troubleshooting section and correct the 
problem before proceeding. 

 

Make sure that the ‘wired/wireless’ switch is in the ‘wired’ position.  A 

green indicator light on the top right corner of the wired remote keypad will light.  
If it does not, consult the troubleshooting section on page 8. 

 

Check the operation of the wired remote keypad.  Press each position on 

the keypad and check that each position operates the associated output on the 
PDC.  

 
 
NOTE

: On the 15 function Power Pals™, the 16

th

 output will activate when each 

position is pressed.  This 16

th

 position is the auto-throttle function.   

The number printed on the PDC circuit board can locate each output.  There are 
two indicator LEDs located near each output.  The GREEN LED will light if the 
output is functioning correctly. The RED LED will light to indicate a circuit 
problem. 

 

 
 
 
 
 
 
 
 
 
 
 

 

Summary of Contents for POWER PAL V-16

Page 1: ...POWER PAL WIRED WIRELESS REMOTE ELECTRIC HYDRAULIC CONTROLLER MODEL V 16 POWER UP PRODUCTS 76 Hardy Drive Sparks NV 89431 775 336 2400 READ ME FIRST OR VOID YOUR WARRANTY COPYRIGHT 01 January 2004 ...

Page 2: ...AL KIT INCLUDES THE FOLLOWING WIRED 15 FUNCTION REMOTE KEYPAD WITH 25ft HEAVY DUTY COILED CORD HARNESS V 16 PP 05 2 pcs POWER DISTRIBUTION CENTER ENGINE KILL RELAY MOUNTING FEET AND SCREWS WARRANTY CARD BACK OF MANUAL MODEL V 16 REVISION 1 January 2004 2 ...

Page 3: ...Wires Connect the output harness to the 16 pin Amp connector The color code chart on page 5 describes the color codes and functions of the output harness The power wires are also included in the harness the 10 AWG BLACK wire is for ground GND the 10Awg RED is for power 12V Take caution when connecting the power wires and the output wires Incorrect connections may cause harm to the unit Connect the...

Page 4: ...he green LED on the circuit board does not come on consult the troubleshooting section and correct the problem before proceeding Make sure that the wired wireless switch is in the wired position A green indicator light on the top right corner of the wired remote keypad will light If it does not consult the troubleshooting section on page 8 Check the operation of the wired remote keypad Press each ...

Page 5: ...LLOW RIGHT WINCH OUT GREEN AUX 1 WHITE ENGINE KILL ORANGE AUX 2 PINK AUTOTHROTTLE NOTES OF CONCERN 1 The maximum amperage on any output must be no more than 5 amps The electric over hydraulic solenoids does not require more than 5 amps to operate 2 Overdriving an output will cause the output to temporarily cease function RED LED should be on Correct the problem and test for proper function 3 Overl...

Page 6: ...functionality of the system Make sure that each button on the keypad turns on the correct output If the function does not come on check the indicator LED at the output on the PDC circuit board If the red LED comes on when you press a button there is an overload or short circuit in the wiring for that output Locate and correct the problem as necessary If all outputs function correctly turn off powe...

Page 7: ...pad will be off and the wired remote will not function The transmitter keypad will not display a green power light like the wired keypad The wireless keypad will display a RED flashing light when the positions are activated on the keypad Located on the receiver board is the programming button Press the programming button and hold down The RED LED indicator on the receiver board will turn on solid ...

Page 8: ...NOTE The wired keypad and the wireless keypad will not operate at the same time This completes the installation of the Power Pal Wireless System 8 ...

Page 9: ...wires are properly connected to their destination Check suspected output wire for a secure connection at the output stab of the PDC circuit board Short or overload condition While pressing the position on the keypad look at the indicator LED on the PDC board that is associated with the suspected function If the RED LED is lit there is an overload condition or a short circuit in the output wiring C...

Page 10: ...your antenna for loose connections kinked cable broken cabling or excess cable that is coiled Check the status of your batteries Replace them with fresh alkaline AA batteries I programmed the receiver to the transmitter but the unit still won t function Check to make sure the wired wireless switch is in the wireless position Try moving around the vehicle and operating the transmitter If the unit o...

Page 11: ...s the same function that is intermittent check the output wire coming from the Power Pal to the distant function NOTE If there is another truck that is operating wireless nearby the two signals will cancel each other becoming intermittent or cease to operate If you need further assistance our technical assistance department can be reached Monday through Friday 8 00 a m to 4 00 p m Pacific Time 775...

Page 12: ... Serial Numbers PDC serial number ______________________________________ Wired Keypad serial number _______________________________ Wireless Keypad serial number _____________________________ Purchased From Name ___________________________________________________ Address__________________________________________________ City ______________________State___________Zip Code ________ Date of Purchase ...

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