VWR 171-1247, Instruction Manual

Page 1: ...VWR P Water System INSTRUCTION MANUAL European Catalogue Numbers 171 1247 171 1248 Version 2 Issued 30 August 2019 ...

Page 2: ...ater System ver 2 rel 1 30 08 2019 Legal Address of Manufacturer Europe VWR International bvba Researchpark Haasrode 2020 Geldenaaksebaan 464 B 3001 Leuven 32 16 385011 http be vwr com Country of origin China ...

Page 3: ... 3 Feed Water Quality Measurements 2 4 Installation 3 SYSTEM STARTUP AND OPERATION 3 1 Check List Prior to System Startup 3 2 System Initial Startup 3 3 System Setting up 3 4 Information Menu 3 5 Maintenance Menu 4 DISPENSING WATER 4 1 Dispensing Water 4 2 Adjusting Dispense Rate 4 3 Volumetric Dispensing 5 MAINTENANCE 5 1 Basic Alerts 5 2 Basic Troubleshooting 5 3 Replacing Consumables 5 4 Histor...

Page 4: ... its instructions on installation use and maintenance Proper installation use and maintenance guarantee the continuous flow of high quality ultrapure water Please contact us or your local distributor if you encounter any issues during installation and use Professional engineers are fully trained to support you Safety Information WARNING 1 Always power down the system before plug or unplug any hard...

Page 5: ...nections 5 Water outlets 6 Wall mount ports 7 Touchscreen 8 Final filter 9 Crossbar 10 Crossbar release button 11 Center post 12 Dispenser base 13 Finger rest hook 14 Corrugated tubing 15 Cable and water outlets 16 Outlets for CAN cable or power adapter 17 USB Port 18 SD card port 2 1 3 4 7 5 8 Dispenser Control Console 9 10 11 12 13 10 15 16 17 5 14 6 6 Main System 18 5 ...

Page 6: ...d distribution of ultrapure water from purified water It consists of three main units Main System manages the production of ultrapure water Dispenser integrates the touchscreen and manages the dispensing Control Console controls and monitors the water system and other components on the 8 inch touchscreen ...

Page 7: ...lity monitoring are built into the dispenser screen The control console is an 8 inch touchscreen The console controls system and peripheral devices such as dispensers and tank sanitization module All operations can be done on the console Water quality operation parameters the status of the system dispensers components and peripheral devices are stored and displayed on the large color touchscreen m...

Page 8: ... Pyrogen Content 0 001 EU mL with Bio filter RNAses 0 5 pg mL with Bio filter DNAses 10 pg mL with Bio filter Electrical Connections and Specifications Operating Voltage 24 VDC Input Voltage 100 240 VAC Main System Power 200 W Dimensions and Weights Main System Width depth x height 32 44 54 cm 12 6 17 3 21 3 in System Weight 17 kg Control Console Length x width 22 17 cm 8 7 6 7 in Control Console ...

Page 9: ...let C UP Recirculating Pump I2 Feed Water Conductivity Sensor I4 TOC Sensor I5 UP Resistivity Sensor J Pure Water Tank Optional N2 Dual wavelength UV Lamp N3 Tank UV Lamp O3 U Pack O4 H Pack P Tank Vent Filter 1 6 Technical Specifications Measurement Range Channel A Feed Water 0 200 μS cm Channel B UP 1 18 2 MΩ cm Pressure Range 0 1 6 MPa Flow Meter Range 0 25 3 L min Temperature Range 0 100 Tank ...

Page 10: ... o C Power 100 240 VAC 10 1 KW 5 A Humidity 20 80 2 2 Feed Water Requirements Parameter Value or Range Pressure 0 15 psi 0 1 bar Conductivity at 25 C 100 μS cm Water temperature 5 45 Total Organic Carbon TOC 50 ppb 2 3 Feed Water Quality Measurements Parameter Test Method Pressure Use a pressure gauge Conductivity at 25 C Use a conductivity meter Water temperature Use a thermometer Total Organic C...

Page 11: ...tems Included Package No Name Quantity Note 1 VWR P Main System 1 2 Control Console 1 Including a cable connected to main system 3 Accessories Bag 1 Including 8 mm PE tubing 8 meter one roll of Teflon tape a male connector and a power adapter with power cords 4 Instruction Manual 1 On USB 5 Quick Installation Guide 1 2 4 3 System Structure and Flow Diagrams 2 4 3 1 Main System Back Side View A I H...

Page 12: ...re 8 mm Description of electrical outlets No Label Description Connect to 1 Leak Sensor For leak protector control line For future use 2 Prefilter Sensor For backwash signal control line Not in use 3 Feed Valve For the feed solenoid valve control line Not in use 4 Feed Pump For the booster pump control line Not in use 5 Tank UV For the sanitization module control line Not in use 6 Level Sensor For...

Page 13: ...VWR P Water System ver 2 rel 1 30 08 2019 2 4 3 2 VWR P External Connection Diagram Red Line Electrical loop Blue Line Water loop Power UP dispenser Pure water in ...

Page 14: ... 1 Items included Package No Name Quantity Note 1 Dispenser base 1 The handle is connected to the base with corrugated pipe 2 Center post 1 With Screw 3 Crossbar 1 4 Accessories bag 1 Including one roll of PVC tubing a male barb connector and an Allen wrench 2 4 4 2 Installing Dispenser Kit 171 1273 a Open the package and take out the dispenser from the package Set the dispenser base on a stable s...

Page 15: ...he center post place the dispenser handle on the magnetic base of the dispenser arm c Take the tubing bundle out from the package including two pieces of tubing and a cable Install the tubing and cable as shown in the pictures below Connection of one dispenser for UP water Connection of multiple dispensers for UP water ...

Page 16: ...The kit comes with a 10 meter link bundle and a power adapter b Assemble the dispenser as that described above a Connect the tubing and power adapter as shown in the pictures below Take the tubing out from the package cut two pieces in proper length and insert them to the system and dispenser base as shown below Connection of one dispenser for UP water Connection of multiple dispensers for UP wate...

Page 17: ...three pieces in proper length and insert them to the system and dispenser base as shown below 2 4 5 Installing the Water Tubing 2 4 5 1 Connecting the Inlet Feed Tubing a Remove the stopper on the pure water inlet on the system Take the 8 mm PE tubing from the accessories bag and cut a piece of the tubing at proper length for feed b Insert one end of the 8 mm PE tubing into the water inlet on the ...

Page 18: ...VWR P Water System ver 2 rel 1 30 08 2019 2 4 6 Installing External Cable Connection Make sure all power cords and signal cables are connected to their corresponding ports Power ...

Page 19: ...connected and quality of pure water meets minimal requirements Check List Feed water quality Pure water Conductivity 100 μS cm at 25 C Total Organic Carbon TOC 50 ppb Water temperature 5 45 Pressure 0 15 psi 0 1 bar Feed water connected Control console connected Dispenser installed and connected Power adapter plugged in Note Cartridges will be installed AFTER the system power up DO NOT install the...

Page 20: ...er up in a few seconds 3 2 1 Language Setup The language setup menu will show up in the first page English is default You may choose the language desired and then tap Next to set up Time Date 3 2 2 Time Date Setup Tap red box to enter set up menu Select locate date and then tap OK to confirm setting Select locate time and then tap OK to confirm setting Tap Next to enter Set Tank menu ...

Page 21: ...vices setup menu If the tank is not VWR choose Custom Setup the height and volume of the feed water tank 3 2 4 Other Devices Setup Make sure there is in the red box of Tank UV if a tank UV lamp is installed 3 2 5 Connectivity Setup Selection is Wireless for wireless dispensers Check one in the red box Tap Next to enter consumables installation interface ...

Page 22: ...D tags are either inside consumable packages or for preinstalled UV lamps etc inside USB key package 2 For traceability your User Name is required to install register consumables For a new installation enter system manager s User Name Remove the right side panel to find the RFID reader position as shown left A pop updialog will be shown as left after every scan enter manager s User Name and tap In...

Page 23: ...d on the system Install a cartridge to its corresponding position a Remove the right side panel from the system as shown below b Take out the cartridges from their packaging respectively Remove caps on the cartridge s inlet and outlet on the system c Follow the instruction below to install cartridges to their corresponding positions H Pack U Pack Left Side Right Side ...

Page 24: ...cartridge adapter to the right side at the unlock position as shown in the photo f Align the cartridge label facing out Insert the up end first into the opening on the cartridge adapter then turn the lever handle to the left to lock the cartridge g A pop up dialog will be shown as below tap Install to complete the installation Cartridge lock lever Lock lever ...

Page 25: ...xt to enter Dispenser setup menu 3 2 7 Dispenser Setup Select connection mode for the dispenser from the pull down menu at the left corner Select Wireless for wireless connection Select Wired for the wired connection Tap Query the system will automatically search for the dispensers that have been installed Note The dispensers may have prior registered to other systems causing problems in installat...

Page 26: ... Water will come out from the default dispenser when you tap dispense button on the control console Choose the Type of the dispenser Note An Address shown between 10 and 20 means the dispenser setup is successful Tap Save to save the configuration Confirm the configuration by tap Finish System will enter the home screen automatically Now the system is ready to operate ...

Page 27: ...he accessory bag insert one end to the adapter and put the other end into the drain c Press the dispense button to dispense water Gas inside the system will be released out of the system d Wait till no more gas bubbles coming out of the tubing Press Dispense button again to stop degassing Screw off the adapter 3 3 2 Installing the Final Filter a Open the attached final filter package b Screw the f...

Page 28: ...nm UV lamp and final filter in their corresponding box to register the consumables After scanning enter manager s user name and tap Install on the pop up dialog below to reset the consumables or other components with chip This completes system hardware installation Scan here ...

Page 29: ...e the volume down to 0 1 L Volumetric dispensing button increase the volume up to 99 9 L Dispense rate down button decrease the rate Dispense rate up button increase the rate up to 2 L min Bar graph shows the relative dispensing rate Dispensing button press the button to dispense water after setting up the volume If it displays 0 0 L it s non volumetric dispensing Section5 Alarms icon and alerts i...

Page 30: ...rs water resistivity TOC and temperature Section 3 Dispensing set up Recirculation button Volumetric dispensing button decrease the volume down to 0 1 L Volumetric dispensing button increase the volume up to 99 9 L Dispense rate down button decrease the rate Dispense rate up button increase the rate up to 2 L min Bar graph shows the relative dispensing rate Section 4 Dispensing button 1 2 3 4 ...

Page 31: ...bles installed including processed volume time installation date remaining life catalog number and lot number You can order consumables by clicking on this page Means the component working normally Means the component needing to be replaced System Status provides information about the components operation status Means the component is functional The screen displays operating current or voltage for...

Page 32: ...r System ver 2 rel 1 30 08 2019 About Including catalog number serial number production date installation date and software version You may need to provide some or all of these information when requesting service ...

Page 33: ...ft on the Screen to page 3 in Standby mode Page 3 is Maintenance Menu which contains parameter set up RO cleaning etc Page 3 is a manager authorized operation interface Select Language Choose your working language desired Units Change unit of display including water quality temperature pressure and dispense rate Setting Including time date calibration audio LCD and additional setting Time Date Cho...

Page 34: ...needed Set the time for screensaver Additional Setting Provide selections to open or close tank recirculation User Setup Manager can add new account to operate the system Tap Add then enter a new username and password under Name and Password to add a new account Select the user level under Permission User is for general user dispense water only Manager means a user has the right to add new account...

Page 35: ...nsumable status and type Verification Turn on and off user verification Users don t need to enter a name when replacing consumables if it is checked It s off by default History Provide historical information related to your system The system data can be filtered by date and the selected data can be exported Service Service menu is an engineer authorized operation interface ...

Page 36: ...one dispenser can be used at a time Other dispensers will display In Use on the dispenser 4 2 Adjusting Dispense Rate To change the dispense rate tap the icon or on home screen or dispenser monitor 4 3 Volumetric Dispensing Setting up is the same on the dispenser or the control console Tap recirculation icon on the main page to enter Recirculation mode until the resistivity reaches 18 2 MΩ cm Tap ...

Page 37: ...ase replace it in time so as not to affect the performance of the system CAT NO 171 1258 LOT NO S6PDC0101 Exchange the U Pack and reset 185 UV 500 H Installation Date XXXX XX XX It is XX days overdue Please replace it in time so as not to affect the performance of the system CAT NO 171 1283 LOT NO S6PDC0101 Exchange the 185 nm UV lamp and reset Final Filter A 360 D Installation Date XXXX XX XX It ...

Page 38: ...preset value 10 Stop dispensing until water tank is refilled Check 185 UV The 185 nm UV lamp may be burnt Exchange the 185 nm UV lamp or contact a VWR professional engineer Check Tank UV The tank UV lamp may be burnt Exchange the tank UV lamp or contact a VWR professional engineer H Pack Error Reinstall the H Pack Check the RFID chip Contact a VWR professional engineer U Pack Error Reinstall the U...

Page 39: ...ows In Use Another dispenser connected to the same systems is being used System allows one dispenser working at a time Wait till the other dispenser stopped dispensing System leakage The system detects a leakage Shut off power and water supply Remove system side panels turn on water supply and check leaking points Reconnect or replace leaking parts ...

Page 40: ...en needed or 12 months Reduce in resistivity of ultrapure water Bio filter Removes pyrogen RNAses and DNAses 3 months Increased pyrogen RNAses and DNAses levels System administrator can set Permission for cartridge replacement in Maintenance Menu System default is OFF If the Permission is On User need to enter a name to verify the installation Only authorized Users registered in the system are all...

Page 41: ...spensing some water Install the final filter after installing the cartridge f Tap Install on the pop up dialog to reset the cartridge life 5 3 2 Replacing the UP UV Lamp 185 nm Warning Ultraviolet UV radiation is harmful to the eyes and skin Do not observe the lamp directly when it is illuminated This system is equipped with a lamp cover to prevent UV light leakage This cover must be on ALL TIMEs ...

Page 42: ... Carefully insert the new UV lamp into its chamber When about 2 3 of the lamp is inserted hold the UV lamp and connect it to the ballast cable connector 4 pin connector as shown in the picture and then gently insert the new UV lamp completely into the chamber g Cap the UV chamber with the black mask h Install the UV lamp chamber back to the original position i Turn on the system power Scan the RFI...

Page 43: ... Filter a Remove the final filter b Install the filter into UP outlet firmly and make sure no leaking Dispense UP water to degas Stop UP dispensing installation finished If a final ultrafiltration cartridge is needed install the device the same way as the final filter ...

Page 44: ... to Maintenance Menu in Standby mode Tap History on Maintenance Menu Tap Start Date and End Date to choose the date that need to check Tap Search to check the history data The history data include water quality alarms information dispensing information product information and daily record Choose the way to send the data Check the red box and tap OK then tap Send ...

Page 45: ...ta as shown above Insert the USB stick to a computer Follow the steps below to read save or print the data for the first time then tap the data in the dcj file in Data to open it directly Copy the VWR Data Converter file to your computer from the SD card Tap the file WriteRegistry exe as an administrator to complete the registration Tap the file VWR Converter exe to open it Tap Run to open the pro...

Page 46: ... Water System ver 2 rel 1 30 08 2019 Tap File choose Open Choose the file folder VWR Data from the USB stick to open it Choose the data file you wish to check and then open it Tap Operate then choose Convert ...

Page 47: ...VWR P Water System ver 2 rel 1 30 08 2019 The data are as shown left You can Save the data in pdf format or Print it by tapping the icons as shown in the red boxes ...

Page 48: ...er adapter three power cords 20 m water tubing and 10 m corrugated pipe Set 171 1284 Control console Each 171 1278 Leak protector Each 171 1258 VWR U pack Pack 171 1260 VWR U pack low TOC Pack 171 1257 VWR H pack Pack 171 1283 185 nm UV lamp Each 171 1262 Final Filter 0 2 µm PES final capsule filter 1 pack Each 171 1263 Bio filter Each 171 1280 UP recirculation pump 24 VDC 1 pack Each Catalog Numb...

Page 49: ...as been damaged by accident abuse misuse or misapplication or from ordinary wear and tear If the required maintenance and inspection services are not performed according to the manuals and any local regulations such warranty turns invalid except to the extent the defect of the product is not due to such non performance Items being returned must be insured by the customer against possible damage or...

Page 50: ...ng It s also your responsibility to decontaminate the equipment in case of biological chemical and or radiological contamination so as to protect from health hazards the persons involved in the disposal and recycling of the equipment For more information about where you can drop off your waste of equipment please contact your local dealer from whom you originally purchased this equipment By doing ...

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