VWR Avantor 171-1094, Instruction Manual

Page 1: ...Version 3 Issue 08 2021 VWR G Water System INSTRUCTION MANUAL European Catalogue Numbers 171 1094 VWR G5 System with TOC 171 1095 VWR G10 System with TOC 171 1096 VWR G15 System with TOC...

Page 2: ...of Manufacturer Europe VWR International BV Researchpark Haasrode 2020 Geldenaaksebaan 464 B 3001 Leuven 32 16 385011 be vwr com UK Importer VWR International Ltd Hunter Boulevard Magna Park Lutterwo...

Page 3: ...ity Measurements 2 4 Installation 3 SYSTEM START UP AND OPERATION 3 1 Check List Prior to System Start Up 3 2 System Initial Startup 3 3 System Setting up 3 4 Information Menu 3 5 Maintenance Menu 4 D...

Page 4: ...ughly for its instructions on installation use and maintenance Proper installation use and maintenance guarantee the continuous flow of high quality ultrapure water Please contact us or your local dis...

Page 5: ...connections 5 Water outlets 6 Wall mount ports 7 Touchscreen 8 Final filter 9 Crossbar 10 Crossbar release button 11 Center post 12 Dispenser base 13 Finger rest hook 14 Corrugated tubing 15 Cable and...

Page 6: ...roduction and distribution of ultrapure water from tap water It consists of three main units Main System manages the production of ultrapure water Dispenser integrates the touchscreen and manages the...

Page 7: ...in 254 nm lamp kills bacteria and 185 254 nm dual wavelength lamp reduces TOC level in ultrapure water On line TOC monitor is based on complete oxidation method to obtain a more accurate measurement...

Page 8: ...tion of reagent blank solution As sample diluents for GC HPLC AA ICP MS and other analytical techniques Preparation of buffer and culture media for mammalian cell culture Nano material science Prepara...

Page 9: ...final filter or Bio filter Microorganism 0 01 cfu mL with a 0 2 m final filter or Bio filter Pyrogen Content 0 001 EU mL with Bio filter RNases 0 5 pg mL with Bio filter DNases 10 pg mL with Bio filt...

Page 10: ...ngth UV lamp to destroy trace organic pollutants in water then through a polishing cartridge to remove the last trace of ions then a 0 2 m final filter to the outlet No Description No Description C1 R...

Page 11: ...B RO 1 199 S cm Channel C EDI 1 18 2 M cm Channel D UP 1 18 2 M cm Channel E HP 1 18 2 M cm Pressure Range 0 1 6 MPa Flow Meter Range 1 30 L min Temperature Range 0 100 o C Tank Level 0 2 m Continuou...

Page 12: ...ve 6 0 bar an external pressure regulator needs to be installed Conductivity at 25 C 2000 S cm pH 4 10 Water temperature 5 45 o C Total dissolved solids TDS 1000 ppm Total Organic Carbon TOC 2000 ppb...

Page 13: ...ucture and Flow Diagrams 2 4 2 1 Main System Back Side View Illustration of water inlets and outlets No Label Description Tubing Diameter Connect to A HP Dispenser A For pure water 8 mm Dispenser B HP...

Page 14: ...ster pump control line Booster pump Optional 4 Power Power cord port Power adapter 5 Prefilter Sensor For backwash signal line Prefiltration Optional 6 Overflow Sensor For overflow sensor signal line...

Page 15: ...r com I Instruction manual VWR G Water System 2 4 2 2 VWR G External Connection Diagram Red Line Electrical loop Blue Line Water loop Power Supply Tap water Feed valve HP dispenser Leak sensor UP disp...

Page 16: ...Operating voltage 24 V DC Cable length 3 m to solenoid valve Fitting 1 2 female BSP Inlet 8 mm quick connector Outlet Method of water leak detection Conductivity Put the sensor near the water system O...

Page 17: ...e inlet of prefiltration device and the other end into the outlet of the feed valve c Similarly cut another appropriate length of 8 mm PE tubing Insert one end of the tubing into the port Tap Water In...

Page 18: ...iption Connect to A 8 mm tubing port Main system B 8 mm tubing port Main system C Data cable port Main system or power D Data cable port Main system or power E Foot switch port Foot switch Optional 2...

Page 19: ...rossbar on the center post place the dispenser handle on the magnetic base of the dispenser arm c Unpack the tubing bundle from the package including two pieces of tubing and cables Install the tubing...

Page 20: ...Dispense button 3 Dispenser tubing connector Main system 4 Dispenser cable connector Main system Package No Name Quantity Note 1 Dispenser 1 2 Base kit 1 Including screws 3 Accessories bag 1 One dispe...

Page 21: ...of the crossbar Refer to the pictures below to install the base b Open the side panels of the main system on both sides Remove the screws as shown below c Remove the corresponding caps from the crossb...

Page 22: ...cable connector into the CAN A or CAN B port on the back of the system Pure dispenser Insert the dispenser tubing connectors into the HP Dispenser A port and HP Dispenser B port on the back of the ma...

Page 23: ...proper length b Insert one end of the first 8 mm PE tubing into the water inlet of the system Mark as Tap Water In Connect the other end to the tap water Gently pull the tubing outward to check if th...

Page 24: ...power adapter as shown in the pictures below Take the tubing out from the package cut two pieces in proper length and insert them to the system and dispenser base as shown below System installed with...

Page 25: ...lation The kit comes with a 10 meter link bundle and a power adapter b Assemble the dispenser as that described above c Connect the tubing and power adapter as shown in the pictures below Take the tub...

Page 26: ...y 2 4 5 1 Items Included Package Item Description No 1 Tank 1 2 Faucet accessories bag 1 3 8 mm elbow plug 3 4 quick connector 1 5 3 m PE tubing 1 6 UV sanitization module 1 7 Quick installation guide...

Page 27: ...end of the first 8 mm tubing into the INLET port at the top of the PE tank and the other end into the Product To Tank of the system e Insert one end of the second 8 mm tubing into the OUTLET at the b...

Page 28: ...e UV lamp base and the sealing cap through the hole in the middle of the controller Then carefully insert the UV lamp completely into the chamber Hold the UV lamp and connect it to the UV lamp base Sc...

Page 29: ...ieces of the tubing into proper lengths for feed and drains e Insert one end of the first 8 mm PE tubing into the water inlet of the system Mark as Tap Water In Connect the other end to the tap water...

Page 30: ...External Cables Make sure all power cords and signal cables are connected to their corresponding ports Connect the power adapter after connecting all other signal cables Power up the system HP Dispen...

Page 31: ...r meets minimum requirements Check List Feed water quality Municipal water TDS 1000 ppm Conductivity 2000 S cm at 25 C Water temperature 5 45 o C Pressure 15 90 psi 1 6 bar Feed water connected Leak p...

Page 32: ...p in a few seconds 3 2 1 Language Setup The language set up menu will show up on the first page English is the default language You may choose the language desired and then tap Next to set up Time Dat...

Page 33: ...Next to enter Other Devices setting menu If the tank is not from VWR choose Custom Set up the height and volume of the pure water tank 3 2 4 Other Devices Setup Put in the box of Printer if a printer...

Page 34: ...x Tap Next to enter consumables installation interface 3 2 6 Install Consumables 3 2 6 1 Register Consumables Not include cartridges Follow instructions on the screen scan RFID tags for the RO Pack 25...

Page 35: ...the right side panel to find the RFID reader position as shown left After each scan a dialog box will pop up enter the manger s User Name and tap Install to register the consumables After completing...

Page 36: ...system Install a cartridge to its corresponding position Cartridge installation is illustrated below a Remove the right side panel of the system as shown below b Take out the cartridge from its packag...

Page 37: ...First insert the up end of the cartridge into the opening on the cartridge adapter then turn the lever handle to the left to lock the cartridge g After the following dialog box pops up tap Install to...

Page 38: ...3 2 7 Dispenser Setup Select connection mode for the dispenser from the pull down menu at the left corner Select Wireless for wireless connection Select Wired for the wired connection Tap Query the sy...

Page 39: ...ll flow out from the default dispenser when you tap dispense button on the control console Choose the Water Type of the dispenser Note When the address displays between 10 20 it means that the dispens...

Page 40: ...will initiate a 20 minute flush automatically after the system enters into Ready mode at the system start up for the first time System will enter into production mode after flush It may take several...

Page 41: ...leased out of the system d Wait till no more gas bubbles coming out of the tubing Press Dispense button again to stop degassing Screw off the adapter 3 3 4 Installing the Final Filter a Open the attac...

Page 42: ...ode Section 5 UP water dispensing set up Volumetric dispensing button decrease the volume down to 0 1 L Volumetric dispensing button increase the volume up to 99 9 L Dispense rate down button decrease...

Page 43: ...n and tank level Section 2 Water quality parameters UP EDI dispenser displays water resistivity TOC and temperature Section 3 Dispensing set up Recirculation button Volumetric dispensing button decrea...

Page 44: ...r Quality displays measured values about water Tank level and Volume Pure water tank level and volume are monitored UP TOC and Temp UP resistivity TOC and temperature are monitored Feed and Disp Rate...

Page 45: ...ump Means the component is off Alarms Alerts Alarms sign appear when there is a technical issue Some red alarms stop the system from operating to protect the system Alerts appear when a consumable nee...

Page 46: ...password in the popup and click login to do the operation The initial manager user name is manager please refer to the password txt file in the USB flash drive for the password Select Language no pass...

Page 47: ...ration The calibration menu is used to calibrate water dispense rate from the dispenser LCD Change screen brightness and choose energy saving if needed Set the time for screensaver Final Filter Put in...

Page 48: ...console will make beeping sounds when alarm s appear s Provide selections to open or close tank recirculation User Setup Manager can add new account to operate the system Tap Add then enter a new user...

Page 49: ...the cleaning that is performed on the system Including Cl cleaning and pH cleaning Distribution Control For system equipped with a distribution pump tap Distribution Control to setup the distribution...

Page 50: ...dispensing 4 1 3 Open the water faucet to dispense EDI water directly from the pure water tank 4 2 Dispensing UP Water 4 2 1 Tap recirculation icon on the main console or on the dispenser to start re...

Page 51: ...increase or the left cylinder icon to decrease the volume You can set the volume between 0 1 and 99 9 liters Tap the middle dispensing icon to start dispensing Volume dispensed is displayed at the sta...

Page 52: ...0 L Installation Date XXXX XX XX It is XX days overdue Please replace it in time so as not to affect the performance of the system CAT NO 171 1255 LOT NO S6PDC0101 Exchange the P Pack and reset U Pack...

Page 53: ...so as not to affect the performance of the system CAT NO 171 1267 LOT NO S6PDC0101 Exchange the tank vent filter and reset Final Filter A 3000 L Installation Date XXXX XX XX It is XX days overdue Plea...

Page 54: ...e Water Tank Level Pure water tank level is below preset value 10 Stop dispensing until water tank is refilled Tank Water Resistivity SP Pure tank water resistivity is below preset value Replace T Pac...

Page 55: ...t a VWR s professional engineer EDI Product Temperature 5 o C Contact a VWR s professional engineer UP Product Temperature 45 o C Contact a VWR s professional engineer UP Product Temperature 5 o C Con...

Page 56: ...Cleaning Sanitization on page 3 to enter setup menu e Click Start to enter cleaning process Choose Yes on the pop up dialog f System will be back to Standby mode after Cl cleaning stops g Remove the C...

Page 57: ...to the position of P Pack e Tap Cleaning Sanitization on Maintenance Menu to enter setup menu f Click Start to enter cleaning process Choose Yes on the pop up dialog g System will be back to Standby m...

Page 58: ...log g System will be back to Standby mode after pH cleaning stops h Remove the Cleaning Pack and install P Pack back i Switch the system to Ready mode If the effect is not obvious after the cleaning n...

Page 59: ...litre per minute U Pack Polishing pure water When needed or 12 months Reduce in resistivity of ultrapure water Bio filter Removes pyrogen RNases and DNases 3 months Increased pyrogen RNases and DNase...

Page 60: ...y dispensing some water Install the final filter after installing the cartridge f Scan the RFID chip of the T Pack Optional on the AC Pack location Need to put system to Standby mode and remove the AC...

Page 61: ...amp chamber screws and the yellow circles indicate the EDI water UV lamp chamber screws d Tilt the upper end of the UV lamp chamber out e Wear gloves included in the new UV lamp package Avoid direct s...

Page 62: ...ginal position i Turn on the system power Scan the RFID chip of the UV lamp on the system Tap Install on the pop up dialog to reset the corresponding UV lamps 5 4 3 Replacing the Tank UV Lamp Warning...

Page 63: ...V lamp package Avoid direct skin contact with the quartz glass of the UV lamp Install the new UV lamp to the lamp base and then gently insert the new UV lamp completely into the chamber d Screw the se...

Page 64: ...ilter b Screw the new tank vent filter to the bass on the tank c Scan the RFID chip of the tank vent filter on the system Enter Components Installation menu to reset the corresponding tank vent filter...

Page 65: ...the right direction 5 4 8 Cleaning the Inlet filter a Switch the system to Standby mode Tap the dispense button on the dispenser to dispense water Gas inside the system will be released out of the sy...

Page 66: ...G main system Note Please confirm the inlet filter needs to be placed in the right direction 5 4 9 Cleaning the PE Tank Warning NaOH is a strong corrosion agent which may harm the body Be careful to p...

Page 67: ...wirl then open the valve to drain all water h Repeat Step f and g for two more time i Take a water sample from the tank Use a pH paper to check its pH If the water is basic repeat Step f and g one mor...

Page 68: ...xported History Data from a PC Computer Exported data are encrypted The files exported can be read as pdf files or printed using VWR Data Converter Insert a USB stick to the right side of the control...

Page 69: ...Instruction manual VWR G Water System Tap the file Converter exe to open it Tap File choose Open Choose the file folder Data from the USB stick to open it Choose the data file you wish to check and t...

Page 70: ...vwr com I Instruction manual VWR G Water System Tap Operate then choose Convert The data are as shown left You can Save the data in pdf format or Print it by tapping the icons as shown in the red box...

Page 71: ...84 Control console Each 171 1264 Tank 30 Liter PE tank w continuous level sensor overflow sensor Each 171 1265 Tank 60 Liter PE tank w continuous level sensor overflow sensor Each 171 1255 VWR P pack...

Page 72: ...n pump 24 VDC 1 pk Each Feed pump 24 VDC 1 pk Each 171 1262 Final filter 0 2 m PES final capsule filter 1 pack Each 171 1263 Bio filter Point of use filter 1 pack Each 171 1476 Leak protector Contain...

Page 73: ...t has been damaged by accident abuse misuse or misapplication or from ordinary wear and tear If the required maintenance and inspection services are not performed according to the manuals and any loca...

Page 74: ...cling It s also your responsibility to decontaminate the equipment in case of biological chemical and or radiological contamination so as to protect from health hazards the persons involved in the dis...

Page 75: ...d VWR International Ltd VWR International Northern Ireland Ltd Orion Business Campus Northwest Business Park Ballycoolin Dublin 15 Tel 353 01 88 22 222 Email sales ie vwr com Italy VWR International S...