WABCO Truck Training Model, Operating Instructions Manual

Page 1: ...Truck Training Model Operating Instructions...

Page 2: ...ument Translation of the original document All non German language editions of this document are translations of the original document Edition 2 Version 4 04 2021 Document no 815 010 281 3 en You will...

Page 3: ...5 3 Overview graphics 11 5 3 1 Structure 11 5 3 2 Connections and operating elements on the training model 12 5 3 3 Indicator lights 13 5 4 Installed systems components 13 5 5 ECAS remote control uni...

Page 4: ...ic Software 35 9 5 Starting the diagnosis 44 9 6 Calling up the diagnostic memory 45 9 7 Parameter setting 45 10 Procedure in case of accidents or malfunctions 47 11 Taking out of operation 48 11 1 Sw...

Page 5: ...ABS Anti Lock Braking System CAN Controller Area Network serial bus system EBS Electronic Braking System ECAS Electronically Controlled Air Suspension ECU Electronic Control Unit ISO International Org...

Page 6: ...ake the text more understandable and easier to read People of all genders are always addressed in the same way We ask for your understanding for this simplification in the text 2 2 Symbols used These...

Page 7: ...e and is therefore not permitted WABCO accepts no liability for damage caused by improper use The risks of improper use lie solely with the user 3 3 Qualification and knowledge of the personnel The ac...

Page 8: ...s no risk of people tripping over them Apply the brakes on the swivel castors to prevent the training model from rolling away Only release the brakes if the training model is to be moved If the traini...

Page 9: ...n ECU ECAS CAN2 Lifting axle control valve ECAS remote control unit System for targeted fault simulation WABCO braking system Truck EBS The Truck EBS braking system is an electronically controlled bra...

Page 10: ...pply and must be ordered separately 5 2 Technical data WABCO part number 300 000 001 0 Weight 408 kg Substructure dimensions L x W x H 180 cm x 85 5 cm x 70 cm Dimensions of substructure and truck wit...

Page 11: ...model has one engine truck brake valve and one hand brake valve each mounted on the outside of the vehicle frame on the driver s side for realistic operation of the service and parking brake In additi...

Page 12: ...ure Shows the pressure prevailing in the air suspension Eight switches are provided in the driver s cab for operating the training model Switch Description Ignition Switches the training model to oper...

Page 13: ...ibes the systems components installed on the training model Further information on the installed systems components can be found here http www wabco info i 1365 Element Description Lifting axle Liftab...

Page 14: ...cator lamp rear axle trailer 5 Preselect button lifting axle trailer 6 Preselect button lifting axle towing vehicle 7 Normal level button 8 Stop button 9 Lower button 10 M2 button memory level 2 11 Pr...

Page 15: ...it is still in its original packaging CAUTION Crushing hazard for feet If the training model moves uncontrollably your feet can be crushed by the castors Apply the brakes on the swivel castors to pre...

Page 16: ...be able to use all the electrical functions of the training model the training model must be connected to a power supply The power supply required by the training model can be found in the technical...

Page 17: ...itch for switching on the power supply 5 Turn the rotary Main Switch to position 1 to turn on the power supply The power supply is on 7 3 Switching on the ignition CAUTION Risk of crushing fingers and...

Page 18: ...g is required in order to obtain a PIN for parameterisation or creation of a parameter set You can find more information here See chapter 9 Diagnosis and parameter setting page 22 Carrying out the ini...

Page 19: ...ing functions ECAS air suspension including liftable and lowerable lifting axle Brake with brake pedal Lighting System for targeted fault simulation Quick release fasteners for line replacement Contro...

Page 20: ...e ECAS air suspension functions can only be used if the training model is connected to a power supply and is switched on 8 3 Operation with switches in the driver s cab 8 3 1 Lighting The training mod...

Page 21: ...tion help with air suspension ECAS The traction help is now activated or deactivated 8 3 5 Regulation of the driving level CAUTION Risk of crushing fingers and hands When switching on the ignition of...

Page 22: ...ilable within the Diagnostic Software The diagnostic cable is connected to the EBS ECU via the CAN data bus To carry out a diagnosis the Diagnostic Software must be installed on the connected laptop P...

Page 23: ...ion instructions http www wabco info i 840 Diagnostic Interface Set 300 400 104 0 Diagnostic Interface 3 USB connecting cable to PC Notebook Bluetooth and Wi Fi The vehicle connection on the Diagnosti...

Page 24: ...ter with myWABCO 1 Enter the following link in your internet browser to access the myWABCO page https www am wabco auto com 2 Click on New registration Forgot your password Forgot your user name New r...

Page 25: ...r user name and password You are now registered 9 4 2 Ordering the Diagnostic Software 1 Login with your myWABCO account 2 Click on Order Diagnostic Software in the Quick Access area If a security war...

Page 26: ...g 5 Enter your order data 6 Confirm that you agree to the terms of use 7 Click on Continue Continue Reset Your data Order information Quick access WABCO Diagnostic Software subscription New order Orde...

Page 27: ...order Order Diagnostic Software Download Diagnostic Software Book your training Paying for the Diagnostic Software by invoice 1 Select Invoice 2 Click on Next Credit card Invoice Cancel Next You will...

Page 28: ...er setting Paying for the Diagnostic Software by credit card 1 Select Credit card 2 Click on Next Credit card Invoice Cancel Next 3 Enter your credit card details 4 Click on Confirm Confirm 5 Download...

Page 29: ...ostic Software Welcome myWABCO News WABCO Products Quick access Order Diagnostic Software Download Diagnostic Software Book your training 4 Select the Software and the Language 1 5 Click on Display 2...

Page 30: ...on Run Open File Security Warning Run Cancel 3 Click on Browse 1 4 Select a file path to extract the file 5 Click on Extract 2 WinAce v2 5 Self Extractor Cancel Extract Info Browse 1 2 6 Click on Yes...

Page 31: ...ck on Next Setup XXX Next Cancel 10 Accept the licence agreement 1 11 Click on Next 2 Setup XXX Next Back Cancel I accept the agreement I reject the agreement 1 2 12 Read the important information 13...

Page 32: ...2 Setup XXX Next Back Cancel Browse 1 2 16 Select a folder in which the program shortcut is to be created 1 17 Click on Next 2 Setup XXX Next Back Cancel Browse 1 2 18 If you want to create a desktop...

Page 33: ...3 Diagnosis and parameter setting 20 Click on Install Setup XXX Install Back Cancel 21 Click on Next Setup Next Cancel 22 Click on Install Install Back Cancel Browse Setup The installation is executed...

Page 34: ...34 Diagnosis and parameter setting 23 Click on Next Next Back Cancel Setup 24 Click on Finish Setup Finish Back 25 Click on Yes Yes No Setup...

Page 35: ...a PC and the licence is used up Therefore only activate the Diagnostic Software on the PC or laptop on which you want to use the Diagnostic Software You can find more information about activating and...

Page 36: ...lick on Yes to accept the licence agreement 3 In the dialogue window Connection selection of the Diagnostic Interface select Serial port or USB 4 Click on OK 5 Read the warning displayed and click on...

Page 37: ...on data to file Read in activation code from file Activate software Installation codes Activation via internet Online activation requires an internet connection on the computer on which the software i...

Page 38: ...Internet portal that can generate activation codes at any time of day or night For this purpose you only need a PC with an internet connection You do not need to use the PC on which the software is t...

Page 39: ...ce USB as the storage location 3 Click on Save Save Cancel Save as 4 Click on OK OK 5 Connect the data carrier to a computer with Internet access 6 Start your browser of the computer with internet 7 E...

Page 40: ...storage device USB Activation of the Diagnostic Software by e mail 1 Fill in the fields in the form manually or transfer the data using a removable storage device USB 1 See chapter 9 4 4 Activating t...

Page 41: ...ecified e mail address 5 Enter the Activation code 1 6 Click on Activate software 2 1 2 3 OK Help Software activation Activation via internet Registration data Start activation via internet Activation...

Page 42: ...oftware is now activated Activation of the Diagnostic Software via removable storage device USB 1 Fill in the fields in the form 1 2 Click on Generate activation code 2 1 2 3 Generate activation code...

Page 43: ...the removable storage device USB into the PC where the Diagnostic Software is used 7 Click on Read in activation code from file 1 2 3 OK Help Software activation Activation via internet Registration...

Page 44: ...ote 11 Click on Yes Yes No Attention Warning note The Diagnostic Software is now activated 9 5 Starting the diagnosis In order to carry out a diagnosis of EBS on the training model a complete and succ...

Page 45: ...on the respective fault codes and repair aids can be viewed via the Info button 9 7 Parameter setting The system parameters of EBS 3 can be read from the ECU or from a file All data can be modified a...

Page 46: ...a lifting axle has been assigned on the Vehicle tab Configuration of the lifting axle control 6 Brake functions This tab only appears if the brake functions are activated on the Standard Functions tab...

Page 47: ...anger zone indicated by yellow information stickers 2 Turn off the ignition 3 Turn the emergency stop switch to the right 4 If the malfunction occurs on the brakes additionally disconnect the compress...

Page 48: ...and blue connector 4 Unplug the power supply unit from the socket The power supply is disconnected 11 3 Disconnecting the compressed air supply CAUTION Injuries in the ears By activating the park brak...

Page 49: ...air tanks first follow the step below See chapter 11 3 Disconnecting the compressed air supply page 48 1 Turn open the Air Exhaust switch on the left side of the training model 2 Turn open the four Ai...

Page 50: ...he device if the coupling heads are not connected Follow these steps before cleaning 1 Disconnect the power supply See chapter 11 2 Disconnecting the power supply page 48 2 Disconnect the compressed a...

Page 51: ...it to be moved easily from one place to another Measurement conditions Temperature T 21 C Measuring device used Br el Kjaer 2232 Next test date Recalibration 2021 Measurement no Operating state A wei...

Page 52: ...52 EEC declaration of conformity 14 EEC declaration of conformity...

Page 53: ...53 WABCO Contact 15 WABCO Contact You can find your local WABCO contact via the following page http www wabco info i 1489...

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Page 56: ...ectrifies different kinds of vehicles With its products the company contributes to reducing emissions and protecting the climate ZF which acquired WABCO Holdings Inc on May 29 2020 now has 162 000 emp...