INSTALLATION INSTRUCTION
© 2018 W
ABCO
All rights reserved – 815 980 358 3 Doc-Code 1
11 Index Edition 07.2018
1. Preparation for assembly on the left door
– Separate the template by cutting along the thick straight drawn line.
– From the outside, attach the corresponding template section onto the left door as far as possible to the right. Make sure there
are no interfering objects on the door’s inside.
– Screw the dummy onto the small base plate.
– Additionally secure the screw with LOCTITE (high strength).
– Screw the four threaded rods into the threaded holes of the small base plate. You only need the outer threaded holes (left and
right at the top, and left and right at the bottom).
– Additionally secure the threaded rods with LOCTITE (high strength).
2. Assembly on the left door
Required parts: Mounting plate; 4 washers; 4 hexagon nuts; small base plate with dummy screwed on and 4 threaded rods. You
can see a total of 6 bore holes on the attached template section. You only need the outer ones (left and right at the top, and left
and right at the bottom).
– Use a 5 mm HSS drill to pre-drill these four holes.
– Use a 12.5 mm HSS drill to enlarge these holes.
– Then deburr all sharp edges.
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Remove the template again.
– Put the threaded rods (of the small base plate) through the drilled holes (the dummy must on the left side).
– Place the oval openings of the mounting plate over the threaded rods from the inside so that the latch protrudes over the door.
– Place one washer and one nut respectively onto the threaded rods.
– Firmly tighten the nuts.
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Make sure the mounting plate is aligned at a right angle.
– Additionally secure the nuts with LOCTITE (high strength).
3. Preparation for assembly on the right door
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You will need a second person for the following assembly steps.
– Bring the mounting plate into the container or cargo hold.
– Let the doors be properly closed from the outside.
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The doors must be fully closed.
– Mark the M20 threaded hole of the mounting plate on the inside door.
– Open the door again.
– Use a 5 mm HSS drill to drill a straight hole through the door at the centre of the marked point.
– Close the door from the outside.
– Glue the right section of the template over the hole you just drilled.
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The marked bore holes point to the right and the
marked large hole must be lie centred over the middle of the drilled hole.
– Enlarge the bore hole for the lock pin (M20):
With container doors:
Use a large quick-helix drill to enlarge the hole to 30 mm.
For truck, semitrailer or trailer doors:
Use a large quick-helix drill to enlarge the hole to 40 mm.
– Then deburr all sharp edges.
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The different size takes into account a clearance for the lock pin. Since containers not subjected to intense tilting or impacts,
less clearance is required in this case.
– Use a centre punch to mark 4 of the 6 small M12 bore holes (2 at the top and 2 at the bottom) from the outside.
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Make
sure there are no interfering objects on the door’s inside.
