WABECO CC-D6200 hs, Operating Instructions Manual

Page 1: ...Operating Instructions CNC lathe With slant bed CC D6200 hs ...

Page 2: ...nised For all queries and replacement part orders please always specify the machine number see type plate Reprinting and reproductions of any kind even extracts require the written permission of WABECO Disposing of the machine The transportation and protective packaging is made of the following materials Corrugated card Polystyrene without Freon Polyethylene foil Timber as single use pallet untrea...

Page 3: ... 2 Noise emission declaration 14 4 3 Technical data 15 4 4 Dimensions 17 4 5 Revolution selection 18 4 6 Electrical equipment 19 5 Set up tools 20 5 1 Set work piece zero point 20 6 Coolant system 21 6 1 Safety regulations for the handling of cooling lubricant 21 6 2 Filling the coolant system 21 6 3 Operating the coolant system 22 6 4 Positioning the segmented coolant hose 22 6 5 Controlling the ...

Page 4: ...fety cabin hood 46 16 9 Safety cabin interior 47 16 10 Operating console 48 16 11 Bracket arm for operating console 50 16 12 Axis motor and rotary encoder 51 17 Circuit diagram 52 17 1 Overall connection diagram 52 17 2 Axis motor and rotary encoder 53 18 Camlock main spindle optional 54 18 1 Undoing a chuck or holding flange from the camlock 54 Main spindle lug 18 2 Blocking a chuck or holding fl...

Page 5: ...sion meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the directives named above the already published and applicable standards were drawn upon EN ISO 12100 2010 DIN EN 60204 1 2006 EN ISO 23125 2010 Proxy for the compilation of the technical documentation is the o...

Page 6: ...he Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of any modifications to the lathe by the user that have not expressly been authorised by the company 1 4 Safety regulations for proper use The machine may represent a source of danger if it is not used correctly For this reason it is important that the following safety regulations are read ...

Page 7: ...efenders must be worn 8 The machine may not operate without supervision 9 Secure your machine in such a way that it cannot be switched on by children Persons who have not been trained may not operate the machine 10 Before using the machine make sure it is in good working condition Pay special attention to any damage to the grounded plug or the electrical connections Never operate the machine with ...

Page 8: ...eces may never be changed when the machine is running 23 Do not brake work pieces and bush using your hand or another object 24 Never leave the chuck key fitted even when not in operation 25 Pay attention to the spread of the lathe chuck 26 The maximum revolution range specified on the lathe chuck may not be exceeded 27 Always keep safety door to motor closed 28 The safety door to motor may only b...

Page 9: ...tection The machine is fitted with an overload protection feature This overload protection feature switches the main drive motor off automatically when the machine is overloaded The machine can only then be switched on after a waiting period Switch for operating modes only for CNC machines The mode switch has 3 settings CNC mode Idle position Manual mode that can only be selected with a key After ...

Page 10: ...ortation damages to be reported If this is the case we ask you to communicate this information immediately Subsequent claims cannot be recognised The machine must be set up on a suitable even and firm surface Suitable surfaces are for example A tool cabinet available optionally A separate workbench with a level surface spirit level that is strong enough to carry the weight of the lathe without ben...

Page 11: ...e machine has four fixation thread bores M10 as well as four fixation bores Ø 12 5 mm The doors of the safety cabin can only be opened if the machine is switched to operation modes CNC or set up if the main spindle is not moving 2 1 Transport of machine To transport the machine it is advisable to lift it at the lower cabinet with a forklift or platform trolley at the base cupboard of the safety ca...

Page 12: ...he through bores in the installation surface has to be at least 9 mm The hexagon bolts M10 included in the scope of delivery of the base cabinet can be used for adjustments For this purpose first screw the hex nut M10 which are also included in the scope of delivery to the hex bolts Subsequently insert the screws equipped with nuts into the four provided threads from below in the base cabinet The ...

Page 13: ...l software These are listed on the rear of the CD case sent with the machine Follow the instructions in the start manual of the software to install the control software on the computer The start manual can be found in the CD case of the control software included with the machine In the next step the software must be adapted to your machine To do this follow the instructions sent with the machine w...

Page 14: ...attached to the machine 4 2 Noise emission declaration Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle Emission noise level at the workplace at 50 68 0 dB A at 100 73 6 dB A Sound power level at 50 77 8 dB A at 100 82 3 dB A With an emission noise level as of 80 dB A at the workplace ear defenders must be worn ...

Page 15: ...with simple turning on 300 mm between the centres 0 015 mm Headstock Main spindle aperture Ø 20 mm Taper in main spindle MK3 Main spindle lug According to DIN 6350 Tool skid Adjustability of the transverse skid 140 mm Adjustability of the longitudinal skid 60 mm Longitudinal skid can be swivelled by 360 Max turning steel height 20 mm Tailstock with quick adjustment Lateral adjustability of the tai...

Page 16: ...sitioning accuracy 0 015 mm Travel speed fast mode x and y axes 30 1 000 mm min Toolchanger cross section for 4 external machining tool 10 x 10 mm location bore for 4 internal machining tools Ø 16 mm Safety cabin volume coolant 27 litre feed pump 230 Volt 50 60 Hz ...

Page 17: ...17 4 Specifications regarding the machine 4 4 Dimensions ...

Page 18: ...re required the drive belt must be applied To do this proceed as follows 1 Open the gear cover hood by undoing the safety screw with the supplied special key 2 Release the four hexagon nuts 5 this allows the sliding of the clamping sled 4 of the motor 3 Slide the clamping sled incl motor toward the machine this loosens the belt tension and the belt can be relocated 4 Place the drive belt 2 onto th...

Page 19: ...100 2500 4800 4 Specifications regarding the machine 4 6 Electrical equipment The frequency regulated main drive motor is delivered already installed the under voltage trigger is integrated in the electronics of the motor The ON OFF switch has to be switched on again also after an interruption of power In the event of the main drive motor being overloaded it will switch itself off automatically Th...

Page 20: ... to same position in X and Z with tool T3 where zero was set previously with T1 in X to turned diameter and in Z to workpiece starting point The new position value of X axis is not X 0 00 at the turned diameter but e g X 10 80 Enter in tool memory at T3 New position value in X 10 80 Radius is 2 5 40 Adjusted amount in X 5 40 The new position value of display Z axis at start of work piece is e g Z ...

Page 21: ... only disposed of in an environmentally friendly way in accordance with the relevant guidelines Coolant is a special waste product 6 2 Filling the coolant system A number of protective measures must be observed and taken in order to ensure that the handling of coolant does not cause health risks or environmental loads Always observe the datasheet and the safety regulations of the coolant being use...

Page 22: ...ning the segmented coolant hose The flexible segmented hose shown in blue is made up of individually adjustable elements and can be shaped by hand or set as required The segmented hose and the nozzle are to be positioned in such a way that the coolant flows as directly as possible onto the blade of the cutting tool of the lathe Attention should be paid to ensure that the nozzle does not come into ...

Page 23: ...ioning the segmented coolant hose Coolant shut off valve in the open position Maximum coolant flow Rotation of the coolant shut off valve clockwise Flow is reduced Coolant shut off valve in the closed position Coolant flow stopped ...

Page 24: ...lay in the guides and feed spindles and set if necessary 8 Lubrication of the machine The lubrication process Reduces wear and friction Increases the lifetime The metal surface are protected from corrosion We recommend A class 2NLGI multi purpose grease for lubrication A lubrication oil with a viscosity of 100 mm 2 s for oiling The lathe is to be lubricated every 8 hours of operation in accordance...

Page 25: ...25 8 Lubrication oft he machine ...

Page 26: ...upplied special key 2 Undo the stud screw 1 in the setting nut 2 3 The setting nut 2 is located at the rear end of the main spindle 4 Rotate the setting nut 2 clockwise until the bearings run free again it must be possible to rotate the main spindle by hand easily 5 Tighten the stud screw 1 back up again 6 If the tapered roller bearings are set too tightly they will quickly become unusable 7 Close...

Page 27: ... more axial play 3 Then tighten the threaded pin 4 securely 11 Tool skid The tool skid is positioned at the front on a prismatic guide and at the rear on a flat guide The skid is held onto the bed from below with the guide bar 9 and can be set to without play using the setting bar 12 If adjustment to the setting bar 12 is required please proceed as follows 1 Undo the hexagonal nuts 11 2 Using an A...

Page 28: ...nough for the cable to pulled through easily 2 Loosen the four screws 2 3 Pull off hood 3 from motor support plate by simultaneous release of motor cable 4 Release set screw 4 5 Turn belt wheel 5 clockwise until there is no more axial clearance 6 Refasten set screw 4 7 The spindle 6 has to turn easily after subsequent adjustment 8 Reassemble parts in reverse sequence after adjustment ...

Page 29: ...ee whether the work piece is cylindrical correct the tailstock setting if necessary Tailstock sleeve The solid tailstock sleeve has a millimetre scale To read off the distance of travel of the tailstock sleeve there is a scale ring 9 One mark on the scale corresponds to an adjustment of 0 1 mm One turn of the ball crank 5 corresponds to a distance of 2 mm Centre point drill or drill chucks are aut...

Page 30: ...d from 1 3 or 1 4 2 Open the lathe chuck with the key in such a way that the drilling jaws are released sequence 3 2 1 or 4 3 2 1 3 Insert turning jaw 1 into guide 1 4 Push turning jaw 1 in the direction of the chuck centre point and at the same time turn the chuck key clockwise 5 When the coil has caught turning jaw 1 insert turning jaw 2 into guide 2 6 Repeat the procedure with jaws 2 3 and 4 fo...

Page 31: ...lay is set too narrowly Adapt the guide play Transverse cannot be moved or can only be moved with considerable force Guide play is set too narrowly Adapt the guide play Rust on work pieces of machine parts when using coolant lubrication Wrong coolant set Check the mixing ratio of the coolant and correct if required never cool with water alone Tool holder cannot be inserted into the main spindle re...

Page 32: ...he hole more frequently withdraw Use a coated tool Wash the processing area with coolant Unsuitable tool chosen for the material to be processed Only use the suitable tool for the relevant material Tool cannot be removed from the tailstock sleeve Tailstock sleeve is not fully cranked back Fully crank back the tailstock sleeve to automatically eject tools with ejector lugs Use tool without ejector ...

Page 33: ...the status of the controller 8 Potentiometer rotating knob for speed selection of the electrical drive motor A plug 2 is located at the rear of the control panel which can be used to power a notebook or computer screen The control panel contains a storage compartment 1 which can hold the notebook power pack and or spare cables If the machine alone is connected to a 16A secured socket a user with a...

Page 34: ...34 16 Drawings and legends 16 1 Headstock with Motor ...

Page 35: ...10 1 10600104 Flange 11 3 16196500006012 Screw 12 1 51004055 0003 Bush with collar 13 1 10600137 Toothed wheel 14 1 51004055 0004 Sleeve 15 1 51006600 0001 Gear wheel 16 1 16091300006008 Threaded pin 17 1 10600140 Nut 18 1 51502300 Belt 19 1 1062800 Rotary encoder complete 20 4 16112500010000 Washer 21 4 16193300010050 Screw 22 1 Headstock cover contained in cabin 23 1 16191200006020 Screw 24 1 16...

Page 36: ...36 16 Drawings and legends 16 2 Bed with lead screw ...

Page 37: ...013 Toothed belt pulley 17 1 51502320 Gear belt 18 1 51004020 00022 Toothed belt pulley Z12 19 1 51402115 0001 Terminal box 20 2 16191200004030 Screw 21 1 51500706 Terminal clamp 22 1 51500122 Multiphase motor 23 1 Cover guide head stock contained in cabin 24 1 10600616 Bearing cover 25 2 16191200003006 Screw 26 1 51002020 0004 Tailstock stopper 27 2 16191200005012 Screw 28 1 16091300006006 Thread...

Page 38: ...38 16 Drawings and legends 16 3 Cross slide with saddle apron ...

Page 39: ...ustment bar 15 1 10600701 Transverse skid lower section 16 2 10600390 Felt 17 2 10600388 Felt clamp 18 8 16191200004010 Screw 19 1 10600391 Setting bar 20 1 10600328 Guide bead 21 4 16193300008025 Screw 22 4 16091300006012 Threaded pin 23 8 16193400006000 Nut 24 2 10600383 Felt clamp 25 2 10600382 Felt 26 1 10600376 Guide bar 27 1 10600719 Ball nut bracket 28 1 10600714 Lock plate 29 4 16091300006...

Page 40: ...40 16 Drawings and legends 16 4 Tailstock ...

Page 41: ...Threaded pin 15 1 16193300010070 Screw 16 2 16191300008040 Threaded pin 17 1 16112500010000 Washer 18 1 16193400010000 Nut 19 1 10600419 Scale tape 20 2 51502517 Lubrication nipple 21 1 51507022 0001 Ball crank 22 1 16073430003018 Spiral tensioning pin 23 1 51507033 Tensioning lever 24 1 10600424 Sleeve clamping element top 25 1 10600425 Sleeve clamping element bottom 26 3 16193400010000 Nut 27 1 ...

Page 42: ...0 Screw 3 4 16112500004000 Washer 4 4 16191200005016 Screw 5 8 16112500005000 Washer 6 1 51500122 Motor 7 1 51004020 00022 CNC drive X axis 8 1 51502321 Gear belt 9 2 51402153 0001 Bracket 10 4 16167980005000 Fanned washer 11 4 16193400005000 Nut 12 4 16191200005012 Screw 13 1 16191200006030 Screw 14 14 51006491 0001 Motor bracket ...

Page 43: ...r 2 1 51006575 0003 Holding flange 3 3 16196500004008 Screw 4 1 51502323 Gear belt 5 1 51004055 0004 Sleeve 6 1 51006555 0002 Toothed belt wheel Z32 7 1 51006555 0001 Toothed belt wheel Z32 8 2 16000002214020 Adjusting washer 9 1 16191300005006 Threaded pin 10 2 16191200004010 Screw 11 2 16112500004000 Washer ...

Page 44: ...08480 00031 Bearing cover 5 3 16191200005020 Screw 6 3 16191200004010 Screw 7 4 51004025 0021 Capstan nut 8 2 51502118 Ball bearing 9 1 16047200032000 Securing ring 10 1 51004018 0003 Spacer ring 11 1 51508480 00021 Cover 12 4 16191200006060 Screw 13 1 1606885A040425 Parallel key 14 1 Worm gear contained in tool changer 15 1 51502600 0001 Coupling 16 1 51500113 Motor 17 4 16191200004012 Screw ...

Page 45: ...020 Parallel key 28 1 6885A080818 01 Parallel key 29 1 51502199 Nilos ring 30 1 51508481 Tool carrier disc 31 4 16091300008010 Threaded pin 32 8 16091500008016 Threaded pin 33 4 16191200008025 Screw 34 4 160635250006020 Cylinder pin 35 1 Spacer disc contained in tool changer 36 1 Ratchet contained in tool changer 37 1 Bolt contained in tool changer 38 1 Bolt contained in tool changer 39 1 51502036...

Page 46: ...ng door guide included in cabin 51402020 0001 3 1 51500642 Activator for safety switch 4 1 Bracket activator contained in cabin 51402020 0001 5 1 51500638 Safety switch 6 2 51507006 Ball handle 7 1 51402030 0001 Sliding door front 8 1 51402030 0002 Sliding door rear 9 1 Drive protection door included in cabin 51402020 0001 ...

Page 47: ... included in cabin 51402020 0001 4 1 Coolant tray pump included in cabin 51402020 0001 5 1 51000119 0007 Coolant pump 6 1 Clamping slide motor included in cabin 51402020 0001 7 1 51401481 0001 Control box 8 1 Control palatine nccad professional 9 1 51400485 0001 Protective plate spindle passage 10 1 Cover plate bed rear included in cabin 51402020 0001 11 1 Cover plate bed front included in cabin 5...

Page 48: ...48 16 Drawings and legends 16 10 Operating console ...

Page 49: ...ss connection 4 1 51500624 0001 Emergency Off button complete 5 1 51500600 Turn switch 6 1 51500606 On Off switch 7 2 51500601 Toggle switch 8 1 LED s with switch included in control packet 9 1 51500801 0001 Potentiometer 10 1 51500772 Power socket 11 4 16196500004009 Countersunk screw 12 2 16193400004000 Groove 13 2 16197980004000 Fanned washer 14 7 16179810003095 Screw ...

Page 50: ...se plate with joint to support arm 2 1 51002416 00021 Square pipe with joints 3 2 51004020 0024 Guide bush to support arm 4 4 51004020 0010 Washer Ø20x8 1x3 5 2 16198500008000 Groove 6 2 16091300008030 Threaded pin 7 2 16193300008025 Screw 8 2 51507031 Clamping lever 9 2 16112500010000 Washer 10 2 16191200010030 Screw ...

Page 51: ...12 Base cabinet optional Part no Item Order no Description 1 1 1120268 Base cabinet 2 1 Door contained in Art No 1120268 3 1 Lock contained in Art No 1120268 4 1 Door contained in Art No 1120268 5 4 Hinge contained in Art No 1120268 ...

Page 52: ...52 17 Circuit diagram 17 1 Overall connection diagram see legend for circuit diagrams 17 3 ...

Page 53: ...53 17 Circuit diagram 17 2 Axis motors and rotary encoders see legend for circuit diagrams 17 3 ...

Page 54: ... 0740 3 ADC M8 Main spindle motor 2 0 KW high speed N1 Power plug N3 9 pin plug N4 Axle motor terminal block N5 15 pin Sub D plug P2 CNC control board PE Protection against electrical shock R2 10 kΩ ohm potentiometers spindle speed S1 Emergency switch off S2 Main switch with low voltage trigger S3 Selection switch S4 Switch coolant S5 End switch safety cabin S7 End switch S8 Main switch with CNC c...

Page 55: ...or holding flange is only possible if both markings point to one another Remove the chuck or the holding flange 20 2 Blocking a chuck or holding flange on the camlock main spindle lug Ensure that the markings on the clamping tappets 4 point to those markings on the main spindle 1 Place the chuck or holding flange on the main spindle in doing so insert the camlock bolt 2 into the holes drilled in t...