WABECO CC-F1200 high speed, Operating Instructions Manual

Page 1: ...Operating instructions Milling machines CNC milling machines with dovetail guides F1200 F1200 hs F1210 F1210 hs F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs...

Page 2: ...For all queries and replacement part orders please always specify the machine number see type plate Reprinting and reproductions of any kind even extracts require the written permission of WABECO Dis...

Page 3: ...on 17 3 1 for all milling machines 17 3 2 for all CNC milling machines 17 3 2 1 Setting up and connecting the control computer 17 4 Specifications regarding the machine 18 4 1 Identification of the mo...

Page 4: ...ead 45 9 Drill stroke depth stop 46 10 Feed motions of the x y and z axes 47 11 Adjustment of the spindle nuts with trapezoidal threaded spindle 49 11 1 x and y axes 49 11 2 z axis 50 12 Adjustment of...

Page 5: ...F1210 C F1210 C hs 88 CC F1200 CC F1200 hs CC F1210 CC F1210 hs 17 10 Spindle y axis with trapezoidal threaded spindle 90 17 10 1 F1200 F1200 hs F1210 F1210 hs 90 17 10 2 F1200 C F1200 C hs F1210 C F1...

Page 6: ...lio keyboard 130 18 Circuit diagram 131 18 1 for 1 4 kW motor 131 18 2 for 1 4 kW motor and safety cabin 132 18 3 Industrial monitor and folio keyboard for 1 4 kW motor 133 18 4 for 2 0 kW motor 134 1...

Page 7: ...w of coolant using the coolant shut off valve 147 20 8 Drawing and legend 148 21 Holding bracket optional 149 21 1 Mounting the holding bracket to the milling machine 149 21 2 Inserting the drive into...

Page 8: ...1210 hs in the serial version meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the re...

Page 9: ...hs in the serial version meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the require...

Page 10: ...10 hs in the serial version meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requ...

Page 11: ...to the milling machine Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of any modifications to the milling machine by the user that have not e...

Page 12: ...an emission noise level as of 80 dB A at the workplace ear defenders must be worn 9 The machine may not operate without supervision 10 Secure your machine in such a way that it cannot be switched on b...

Page 13: ...and warranty is voided if accessories and replacement parts are use that are not designed for the machine 22 To avoid insufficient lighting we recommend setting up a light source that provides a valu...

Page 14: ...the machine Overload protection The machine is fitted with an overload protection feature This overload protection feature switches the main drive motor off automatically when the machine is overload...

Page 15: ...on damages to be reported If this is the case we ask you to communicate this information immediately Subsequent claims cannot be recognised The boring and milling machine must be set up on a suitable...

Page 16: ...chine We recommend three people to lift the machine using the positions shown 1 In doing so two people should hold the machine on the left and right of the upper skid the third should hold and balance...

Page 17: ...puter pay attention to the system prerequisites of the control software These are listed on the rear of the CD case sent with the machine Follow the instructions in the start manual of the software to...

Page 18: ...ation F1200 F1200 hs F1210 F1210 hs Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle F1200 F1200 hs F1210 F1210 hs Emission noise level at the workplace at 50 66 8...

Page 19: ...otrusion of tool spindle Z stand 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50 60 Hz Nominal performance of the spindle motor 1 4 kW 2 0 kW Spindle revolutions infinite 140 3000 r...

Page 20: ...20 4 Specifications regarding the machine 4 2 2 Dimensions of F1200 with 1 4 kW motor only for ball screw spindle...

Page 21: ...21 4 Specifications regarding the machine 4 2 3 Dimensions of F1200 hs with 2 0 kW motor only for ball screw spindle...

Page 22: ...trusion of tool spindle Z stand 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50 60 Hz Nominal performance of the spindle motor 1 4 kW 2 0 kW Spindle revolutions infinite 140 3000 rp...

Page 23: ...23 4 Specifications regarding the machine 4 2 5 Dimensions of F1210 with 1 4 kW motor only for ball screw spindle...

Page 24: ...24 4 Specifications regarding the machine 4 2 6 Dimensions of F1210 hs with 2 0 kW motor only for ball screw spindle...

Page 25: ...ccordance with DIN EN ISO 3744 Emission values in idle F1200 C F1200 C hs F1210 C F1210 C hs Emission noise level at the workplace at 50 66 8 dB A 74 8 dB A at 100 66 7 dB A 76 4 dB A Sound power leve...

Page 26: ...m Protrusion of tool spindle Z stand 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50 60 Hz Nominal performance of the spindle motor 1 4 kW 2 0 kW Spindle revolutions infinite 140 30...

Page 27: ...27 4 Specifications regarding the machine 4 3 2 Dimensions of F1200 C for ball screw spindle only...

Page 28: ...28 4 Specifications regarding the machine 4 3 3 Dimensions of F1200 C hs for ball screw spindle only...

Page 29: ...Protrusion of tool spindle Z stand 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50 60 Hz Nominal performance of the spindle motor 1 4 kW 2 0 kW Spindle revolutions infinite 140 300...

Page 30: ...30 4 Specifications regarding the machine 4 3 5 Dimensions of F1210 C for ball screw spindle only...

Page 31: ...31 4 Specifications regarding the machine 4 3 6 Dimensions of F1210 C hs for ball screw spindle only...

Page 32: ...ccordance with DIN EN ISO 3744 Emission values in idle CC F1200 CC F1200 hs CC F1210 CC F1210 hs Emission noise level at the workplace at 50 66 8 dB A 74 8 dB A at 100 66 7 dB A 76 4 dB A Sound power...

Page 33: ...quency 50 60 Hz Nominal performance of the spindle motor 1 4 kW 2 0 kW Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine accuracy Concentricity of the tool spindle 0 01 mm Milling head Sw...

Page 34: ...34 4 Specifications regarding the machine 4 4 2 Dimensions of CC F1200 for ball screw spindle only...

Page 35: ...35 4 Specifications regarding the machine 4 4 3 Dimensions of CC F1200 hs for ball screw spindle only...

Page 36: ...uency 50 60 Hz Nominal performance of the spindle motor 1 4 kW 2 0 kW Spindle revolutions infinite 140 3000 rpm 100 7500 rpm Machine accuracy Concentricity of the tool spindle 0 01 mm Milling head Swi...

Page 37: ...37 4 Specifications regarding the machine 4 4 5 Dimensions of CC F1210 for ball screw spindle only...

Page 38: ...38 4 Specifications regarding the machine 4 4 6 Dimensions of CC F1210 hs for ball screw spindle only...

Page 39: ...an be infinitely set using the potentiometer For the 1 4 kW motor the infinite settings range from 140 to 3000 rpm for the 2 0 kW motor from 100 to 7500 rpm 1 4 kW motor 2 0 kW motor Revolutions rpm R...

Page 40: ...switch to the STOP position The switch must remain on STOP for approximately 10 seconds to enable the motor to reset To change the direction of rotation of the main drive motor the switch must rest on...

Page 41: ...s for example steel ordinary boring oil must be used The borer is always to be removed from the work piece with the spindle rotating When using non metal materials for example wood tearing on breakthr...

Page 42: ...42 6 Fitting and removing the tools 1 2 3 4 5...

Page 43: ...has been hand tightened the holding bolt 4 is used to hold the tool spindle 3 and tighten the tool tightening screw 2 clockwise without great strength using the Allen key 1 Removing tools with an inn...

Page 44: ...st the collet until it clicks 4 The collet can now move freely in the central take up shoulder and does not fall out when the collet is turned upside down 7 2 Removal 1 Hold the tensioning nut in one...

Page 45: ...g head to the left or right to the desired degree position 4 To secure the milling head in the desired position tighten the hexagonal screw 19 and hexagonal nut 21 Bringing the milling head back to th...

Page 46: ...milling machine spindle to a defined dimension 1 Set the required depth with the activation lever 4 2 Read the depth off at the scale ring 3 3 Rotate the depth stop 2 to the correct position so that...

Page 47: ...05 mm One full turn of the hand wheel is the same as a skid distance Scale ring x axis 15 with trapezoidal threaded spindle of 4 mm with ball screw spindle of 5 mm Scale ring y axis 5 with trapezoidal...

Page 48: ...48 10 Feed motions of the x y and z axes Figure F1200 F1200 hs F1210 F1210 hs Figure F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs...

Page 49: ...kwise direction This rotation causes both nuts to tension each other and removes the play from the operation of the trapezoidal threaded spindle 3 After the setting has been made tighten the threaded...

Page 50: ...screw the cover plate 4 2 After undoing the threaded pin 2 the adjustment nut 1 is rotated slightly in a clockwise direction This rotation causes both nuts to tension each other and removes the play f...

Page 51: ...guides proceed as follows 1 Undo the lock nuts 1 2 Set the adjustment bar of the relevant axis and all the associated threaded pins 2 in such a way that the relevant axis has no play and can be moved...

Page 52: ...urface with fine sandpaper Check the tension of the gear belt and adjust if necessary Check the play in the guides and feed spindles and set if necessary 14 Lubrication of the machine The lubrication...

Page 53: ...n 2 Every 8 hours of operation The borer spindle and spindle bearing do not need to be lubricated since the ball bearings have a closed construction form and the bearings have been supplied at the fac...

Page 54: ...ller must be unlocked For machines with a 1 4 kW drive motor the motor must be switched on again using the ON OFF switch after the emergency off switch is unlocked After unlocking wait approximately 5...

Page 55: ...pieces of machine parts when using coolant lubrication Wrong coolant set Check the ratio of coolant and correct if necessary Do not use pure water to cool Tool holder cannot be inserted into the main...

Page 56: ...for the relevant material Tool holder cannot be removed from the main spindle Tool was not inserted according to instructions tool screw can be unscrewed upwards In the event of a remove tool tighteni...

Page 57: ...ansverse motion y axis of the cross slide support 7 Clamping lever for securing the transverse motion y axis at the cross slide support 8 Hand wheel for adjusting the longitudinal motion x axis of the...

Page 58: ...l for adjusting the longitudinal motion x axis of the cross slide support 8 Clamping lever for securing the transverse motion y axis at the cross slide support 9 Hand wheel for adjusting the transvers...

Page 59: ...axis of the cross slide support 7 Clamping lever for securing the transverse motion y axis at the cross slide support 8 Hand wheel for adjusting the transverse motion y axis of the cross slide support...

Page 60: ...pth 7 Hand wheel for adjusting the longitudinal motion x axis of the cross slide support 8 Clamping lever for securing the transverse motion y axis at the cross slide support 9 Hand wheel for adjustin...

Page 61: ...2 Clamping lever for securing the transverse motion y axis at the cross slide support 13 Hand wheel for adjusting the transverse motion y axis of the cross slide support 14 Clamping lever for securing...

Page 62: ...Emergency off switch 2 Mode selection switch CNC operation Idle position Set up mode 3 Potentiometer rotating knob for speed selection of the electrical drive motor 4 ON OFF switch with under voltage...

Page 63: ...lever for securing the transverse motion y axis at the cross slide support 13 Hand wheel for adjusting the transverse motion y axis of the cross slide support 14 Clamping lever for securing the prote...

Page 64: ...tch 2 Mode selection switch CNC operation Idle position Set up mode 3 Potentiometer rotating knob for speed selection of the electrical drive motor 4 3 setting switch of the electrical drive motor I S...

Page 65: ...hood Part no Items Order no Description 1 1 51400283 0003 Protective hood 2 1 51006535 0002 Clamp holder 3 1 51507029 Tensioning lever 4 1 51004010 0010 Guide rod 5 3 16191200004010 Screw 6 2 16112500...

Page 66: ...66 17 Drawings and legends 17 2 Electronic hood with 1 4 kW motor 17 2 1 F1200 F1210 F1200 C F1210 C...

Page 67: ...crew 8 1 4 16191200004010 Screw 8 2 4 16112500004000 Washer 9 1 51500401 0002 Board holder without cut out 9 1 1 51500401 0003 Board holder with cut out 10 1 16191200004020 Screw 10 1 1 51501304 Symbo...

Page 68: ...68 17 Drawings and legends 17 2 Electronic hood with 1 4 kW motor 17 2 2 CC F1200 CC F1210...

Page 69: ...llen key 2 1 51007430 0001 8 mm for tool tightening screw 1 51007440 0001 10 mm for tool tightening screw MK3 or SK30 3 1 51401504 0001 Cover hood 4 Tool tightening screw 4 1 91200010130 01 MK2 with t...

Page 70: ...70 17 Drawings and legends 17 3 Milling head with 1 4 kW motor...

Page 71: ...51003465 0001 MK3 1 51003475 0002 SK30 16 2 51502115 Ball bearing 17 1 51003475 0001 Sleeve 19 1 51004050 0007 Nut thin 20 1 51004050 0008 Nut thick 21 1 51003910 0003 Parallel key 22 1 51004030 0007...

Page 72: ...72 40 1 51004008 0002 Mounting pin 17 Drawings and legends 17 4 Milling head with 2 0 kW motor...

Page 73: ...16191200006090 Screw 14 Tool spindle 14 1 51005045 0001 MK2 1 51003465 0001 MK3 1 51003475 0002 SK30 15 1 51007970 0002 Spring wire 16 2 51502135 Ball bearing 17 1 51003475 0001 Sleeve 18 2 51502200 N...

Page 74: ...74 17 Drawings and legends 17 4 Milling head with 2 0 kW motor...

Page 75: ...key 48 1 51007430 0002 8 mm for tool tightening screw MK2 1 51007440 0002 10 mm for tool tightening screw MK3 or SK30 49 Tool tightening screw 49 1 91200010130 01 with thread M10 to MK2 1 91200012160...

Page 76: ...76 17 Drawings and legends 17 5 Z stand with vertical skid with trapezoidal threaded spindle...

Page 77: ...16 Threaded pin 10 1 51507029 Tensioning lever 11 5 16063250005022 Push piece 12 4 16193400006000 Nut 13 1 51502520 0001 Bellows z axis 14 1 16191200006010 Screw 15 1 51401103 0001 Bellows guide 17 2...

Page 78: ...78 17 Drawings and legends 17 6 Spindle z axis with trapezoidal threaded spindle 17 6 1 F1200 F1200 hs F1210 F1210 hs...

Page 79: ...210 F1210 hs Part no Items Order no Description 1 1 51502550 0001 Spindle 2 1 51502404 0001 Bevel gear 3 1 16073430004024 Spiral tensioning pin 4 2 51502112 Ball bearing 5 1 51004070 0001 Spindle flan...

Page 80: ...80 17 Drawings and legends 17 6 Spindle z axis with trapezoidal threaded spindle 17 6 2 F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs 17 Drawings and legends...

Page 81: ...2 51004025 0025 Setting nut 8 1 51401422 0001 Motor holder 9 1 51401426 0001 Clamp motor holder 10 1 51401501 0001 Cover hood 11 1 51500122 Multiphase motor 12 2 16191200006030 Screw 13 1 51502323 Gea...

Page 82: ...82 17 7 Lateral drive for z axis with trapezoidal threaded spindle 17 Drawings and legends...

Page 83: ...01 Spindle flange 6 2 51004025 0027 Setting nut 8 1 51502131 Steel ball 9 1 51502027 0001 Pressure spring 10 3 16191200006020 Screw 11 3 16112500006001 Washer 12 2 16091300006006 Threaded pin 13 1 160...

Page 84: ...84 17 8 Cross slide support with trapezoidal threaded spindle 17 Drawings and legends...

Page 85: ...22 1 51502027 Pressure spring 23 1 51507030 Clamping lever 24 2 16196500004008 Screw 25 1 51007348 00011 Spindle nut with adjustment nut right 26 1 51007348 00021 Spindle nut with adjustment nut left...

Page 86: ...86 17 9 Spindle x axis with trapezoidal threaded spindle 17 9 1 F1200 F1200 hs F1210 F1210 hs 17 Drawings and legends...

Page 87: ...2112 Ball bearing 3 1 51004040 0003 Adjusting ring 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 00011 Scale ring 80 intervals 7 1 51507026 0001 Hand wheel 9 2 16091300006006...

Page 88: ...88 17 9 Spindle x axis with trapezoidal threaded spindle 17 9 2 F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs...

Page 89: ...6191200006025 Screw 12 1 51500122 Multiphase motor 13 1 51004020 0002 Belt disc 14 2 16000002214010 Adjusting washer 15 2 16047100014000 Securing ring 16 1 16073430003014 Spiral tensioning pin 18 1 51...

Page 90: ...90 17 Drawings and legends 17 10 Spindle y axis with trapezoidal threaded spindle 17 10 1 F1200 F1200 hs F1210 F1210 hs...

Page 91: ...2 2 51502112 Grooved ball bearing 3 1 51004040 0003 Adjusting ring 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 00011 Scale ring 80 intervals 7 1 51507026 0001 Hand wheel 9 2...

Page 92: ...92 17 Drawings and legends 17 10 Spindle y axis with trapezoidal threaded spindle 17 10 2 F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs...

Page 93: ...06025 Screw 12 1 51500122 Multiphase motor 13 1 51004020 0002 Belt disc 14 2 16000002214010 Adjusting washer 15 2 16047100014000 Securing ring 16 1 16073430003014 Spiral tensioning pin 18 1 51004050 0...

Page 94: ...94 17 Drawings and legends 17 11 Z stand with vertical skid with ball screw spindle...

Page 95: ...008025 Screw 9 4 16091300006016 Threaded pin 10 1 51507029 Tensioning lever 11 5 16063250005022 Push piece 12 4 16193400006000 Nut 13 1 51502520 0001 Bellows z axis 14 1 16191200006010 Screw 15 1 5140...

Page 96: ...96 17 Drawings and legends 17 12 Spindle z axis with ball screw spindle 17 12 1 F1200 F1200 hs F1210 F1210 hs...

Page 97: ...Order no Description 1 1 51505210 0003 Spindle with spindle nut 2 1 51502404 0001 Bevel gear 3 1 16073430004024 Spiral tensioning pin 4 2 51502112 Ball bearing 5 1 51004070 0001 Spindle flange 6 3 16...

Page 98: ...98 17 Drawings and legends 17 12 Spindle z axis with ball screw spindle 17 12 2 F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs...

Page 99: ...0006012 Screw 7 2 51004025 0025 Setting nut 8 1 51401422 0001 Motor holder 9 1 51401426 0001 Clamp motor holder 10 1 51401501 0001 Cover hood 11 1 51500122 Multiphase motor 12 2 16191200006030 Screw 1...

Page 100: ...100 17 Drawings and legends 17 13 Lateral drive for z axis with ball screw spindle...

Page 101: ...4060 0001 Spindle flange 6 2 51004025 0027 Setting nut 7 1 51507027 Hand wheel 8 1 51502131 Steel ball 9 1 51502027 0001 Pressure spring 10 3 16191200006020 Screw 11 3 16112500006001 Washer 12 2 16091...

Page 102: ...102 17 Drawings and legends 17 14 Cross slide support with ball screw spindle...

Page 103: ...10 0001 Clamping piece 20 1 16083500006025 Screw 21 1 16112500006001 Washer 22 1 51502027 Pressure spring 23 1 51507030 Clamping lever 24 2 16196500004008 Screw 25 1 51505240 Nut holder x axis 26 1 51...

Page 104: ...104 17 Drawings and legends 17 15 Spindle x axis with ball screw spindle 17 15 1 F1200 F1200 hs F1210 F1210 hs...

Page 105: ...1502112 Ball bearing 3 1 51004040 0003 Adjusting ring 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 00012 Scale ring 100 intervals 7 1 51507026 0001 Hand wheel 9 2 16091300006...

Page 106: ...106 17 Drawings and legends 17 15 Spindle x axis with ball screw spindle 17 15 2 F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs...

Page 107: ...12 1 51500122 Multiphase motor 13 1 51004020 0002 Belt disc 14 2 16000002214010 Adjusting washer 15 2 16047100014000 Securing ring 16 1 16073430003014 Spiral tensioning pin 18 1 51004050 0009 Gear bel...

Page 108: ...108 17 Drawings and legends 17 16 Spindle y axis with ball screw spindle 17 16 1 F1200 F1200 hs F1210 F1210 hs...

Page 109: ...d ball bearing 3 1 51004040 0003 Adjusting ring 4 1 51502027 0001 Pressure spring 5 1 51502131 Steel ball 6 1 51006750 00012 Scale ring 100 intervals 7 1 51507026 0001 Hand wheel 9 2 16091300006006 Th...

Page 110: ...110 17 Drawings and legends 17 16 Spindle y axis with ball screw spindle 17 16 2 F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs...

Page 111: ...00122 Multiphase motor 13 1 51004020 0002 Belt disc 14 2 16000002214010 Adjusting washer 15 2 16047100014000 Securing ring 16 1 16073430003014 Spiral tensioning pin 18 1 51004050 0009 Gear belt pulley...

Page 112: ...CC F1210 hs Part no Items Order no Description 1 1 51500633 0001 End switch 2 1 51401151 0001 Holding bracket 3 2 16191200004025 Screw 4 2 16191200004010 Screw 5 2 161679800004000 Fanned washer 6 2 16...

Page 113: ...6191200004020 Screw 3 2 16191200004016 Screw 4 1 51006425 0002 Stop 17 19 End switch for z axis 17 19 1 F1200 C F1200 C hs F1210 C F1210 C hs CC F1200 CC F1200 hs CC F1210 CC F1210 hs Part no Items Or...

Page 114: ...114 17 Drawings and legends 17 20 Operating console for 1 4 kW motor...

Page 115: ...tor 4 1 1 51500807 00021 Potentiometer complete 5 4 16179810003095 Screw 6 1 16191200004025 Screw 7 2 51501304 Symbol for earthed connection 8 1 16191200004012 Screw 9 2 16191200003010 Screw 10 1 5150...

Page 116: ...116 17 Drawings and legends 17 20 Operating console for 1 4 kW motor...

Page 117: ...16167980004000 Fanned washer 4 4 16191200003012 Screw 5 2 51500401 0001 Guide rails 6 1 51501402 Control board 7 1 51401528 0001 Lid top 8 4 51501505 Counter nut 9 4 16193400003000 Nut 10 4 161679800...

Page 118: ...118 17 Drawings and legends 17 21 Operating console for 2 0 kW motor...

Page 119: ...0001 Potentiometer 5 4 16179810003095 Screw 6 1 16191200004025 Screw 7 2 51501304 Symbol for earthed connection 8 1 16191200004012 Screw 9 2 16191200003010 Screw 10 1 51500601 Switch 11 1 51500602 Swi...

Page 120: ...120 17 Drawings and legends 17 21 Operating console for 2 0 kW motor...

Page 121: ...Controller board for professional milling 2 2 16193400004000 Nut 3 2 16167980004000 Fanned washer 7 1 51401528 0001 Lid top 8 4 51501505 Counter nut 11 2 51501533 Cable screw 12 2 51501523 Closure sc...

Page 122: ...122 17 Drawings and legends 17 22 Bracket arm for operating console...

Page 123: ...ver 6 1 51401316 0001 Console arm 7 1 51001016 00031 Holder for controller housing 8 4 16191200006016 Screw 9 4 16112500006001 Washer Without safety cabin 1 1 51002035 00011 Holder for arm 2 2 1619120...

Page 124: ...124 17 Drawings and legends 17 23 Industrial monitor and folio keyboard...

Page 125: ...000 Nut 7 1 51501304 Symbol for earthed connection 8 2 16193400003000 Nut 9 1 51500800 Noise filter 10 2 16191200003010 Screw 11 2 16167980004000 Fanned washer 12 1 16191200004025 Screw 13 2 161679800...

Page 126: ...erating modes 3 1 51500807 0002 Potentiometer with cable and connector 3 1 1 51500807 00021 Potentiometer complete 4 1 51500606 0001 On Off switch 5 1 51500601 Switch 6 2 16193400004000 Nut 7 2 161679...

Page 127: ...rthed connection 3 1 16191200004012 Screw 4 1 51500920 0003 Mains cable 5 1 51501531 Strain relief 6 2 51501523 Closure screw 7 2 51501533 Cable screw 8 2 51500401 0001 Guide rails 9 4 51501505 Counte...

Page 128: ...for operating modes 3 1 51500807 0002 Potentiometer with cable and connector 3 1 1 51500807 00021 Potentiometer complete 4 1 51500602 Switch 5 1 51500601 Switch 6 2 16193400004000 Nut 7 2 161679800040...

Page 129: ...Order no Description 1 1 51401528 0001 Cover 2 1 51501304 Symbol for earthed connection 3 1 16191200004012 Screw 4 1 51500920 0003 Mains cable 5 1 51501531 Strain relief 6 2 51501523 Closure screw 7...

Page 130: ...1002130 00032 Holder for arm 2 1 51002416 00011 Console arm 3 2 51004040 0006 Washer 4 2 16112500008001 Washer 5 2 51507031 0003 Clamping lever 6 1 51002100 0001 Retaining plate for industrial monitor...

Page 131: ...131 18 Circuit diagram 18 1 for 1 4 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network see legend for circuit diagrams 18 9...

Page 132: ...Circuit diagram 18 2 for 1 4 kW motor and safety cabin This document shows all the equipment for the electrical set up including connection to the power supply network see legend for circuit diagrams...

Page 133: ...iagram 18 3 Industrial monitor and folio keyboard for 1 4 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network see legend for circu...

Page 134: ...134 18 Circuit diagram 18 4 for 2 0 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network see legend for circuit diagrams 18 9...

Page 135: ...Circuit diagram 18 5 for 2 0 kW motor and safety cabin This document shows all the equipment for the electrical set up including connection to the power supply network see legend for circuit diagrams...

Page 136: ...iagram 18 6 Industrial monitor and folio keyboard for 2 0 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network see legend for circu...

Page 137: ...Multiphase motor with end stop This document shows all the equipment for the electrical set up including connection to the power supply network Direction of rotation change green with brown see legen...

Page 138: ...138 18 Circuit diagram 18 8 NC rotary table Direction of rotation change green with brown see legend for circuit diagrams 18 9...

Page 139: ...shielding L4 2 pin cable with shielding M1 Main spindle motor M2 Coolant pump M3 Fan for industrial monitor M4 Axis motor 3H8221 624 6A N1 Mains power plug N2 Motor connector N3 9 pin connector N4 Ter...

Page 140: ...ockets thread M8 of the coolant system see diagram The diameter of the through holes in the surface must be at least 9 mm 19 2 Mounting of the coolant system to the tool cabinet optional The coolant s...

Page 141: ...ool cabinet optional 19 3 Mounting of the coolant return tray optional The coolant return tray 2 collects dripping coolant from the workbench and returns it back to the coolant system To mount proceed...

Page 142: ...nt is only disposed of in an environmentally friendly way in accordance with the relevant guidelines Coolant is a special waste product 19 5 Filling the coolant system A number of protective measures...

Page 143: ...Switch position I Pump switched on Caution Coolant flow is controlled with the coolant shut off valve 19 7 Operating the coolant system with CNC control For machines with 1 4 kW drive motor For machi...

Page 144: ...ay that the coolant flows as directly as possible onto the blade of the cutting tool of the milling machine Attention should be paid to ensure that the nozzle does not come into contact with the cutti...

Page 145: ...m tank and two shelf inserts 2 1 51500119 Coolant pump 2 1 1 51504348 Angle bracket 2 2 1 51504350 Collar 2 3 1 51504332 Reducing nipple 2 4 1 51502507 Coolant hose with shut off valve 3 4 16191200006...

Page 146: ...kets thread M8 of the safety cabinet see diagram The diameter of the through holes in the surface must be at least 9 mm 20 2 Mounting of the safety cabin to the tool cabinet optional The safety cabine...

Page 147: ...illing the coolant system integrated in the safety cabin See point 19 5 The capacity of the coolant system integrated in the safety cabin is approximately 42 litres 20 5 Operating the coolant system w...

Page 148: ...1 1 51504348 Angle bracket 2 2 1 51504350 Collar 2 3 1 51504332 Reducing nipple 2 4 1 51502507 Coolant hose with shut off valve 3 1 51401461 0001 Door left 4 1 51401472 Engaging insert 5 1 51401462 00...

Page 149: ...t is to be subsequently fitted to the machine this will by default replace the milling head mounted on the milling machine To mount the holding bracket first remove the index bolt as described in chap...

Page 150: ...amping screws 4 of the holding bracket Then the drive unit can be inserted from the top with gentle backwards and forwards turns into the 43 mm diameter holding boring Then tighten the two clamping sc...

Page 151: ...the intended T shaped grooves of the rotary table 2 The work piece to be processed is in turn clamped in the lathe chuck 22 2 Swivelling the worm shaft in and out The swivelling of the worm shaft in...

Page 152: ...ng a 5 mm Allen key pushed through the motor hood into the screw 13 only clockwise The rotary table should only turn with difficulty or not at all 10 The four threaded pins in the limiting ring can no...

Page 153: ...This enables the motor holding plate 20 to be swivelled 3 Remove the three screws 18 using the Allen key The motor holding plate may be swivelled to give better access to the screws 4 Tighten the scr...

Page 154: ...eccentric tappet 7 is set using the holding ring 6 To set the axial play of the eccentric tappet proceed as follows 1 Remove the NC drive unit see chapter Removing the NC drive unit 2 Undo the four th...

Page 155: ...otary table 3 1 Worm wheel 4 1 Stop ring 5 1 Worm shaft 6 1 Retaining ring 7 1 Excenter 8 1 Washer 11 1 Locking screw 13 1 Screw 14 1 Feather key 20 6 Fixing screw worm wheel 21 4 Fixing screw stop ri...

Page 156: ...ear belt 32 1 51004040 0009 Gear belt wheel 33 1 51401330 Motor cover 34 1 51501505 Counter nut 35 1 51501533 Cable screw 36 4 16193400005000 Nut 37 1 51500122 Stepping motor 38 1 51004010 0021 Spacer...