WABECO D6000, Operating Instructions Manual

Page 1: ...Operating Instructions Lathes CNC lathes With prismatic cast iron bed D6000 D6000 C CC D6000 D6000 hs D6000 C hs CC D6000 hs...

Page 2: ...ised For all queries and replacement part orders please always specify the machine number see type plate Reprinting and reproductions of any kind even extracts require the written permission of WABECO...

Page 3: ...f D6000 with 1 4 kW motor with trapezoidal threaded spindle 20 Front view 4 2 3 Dimensions of D6000 with 1 4 kW motor with trapezoidal threaded spindle 20 Side view 4 2 4 Dimensions of D6000 hs with 2...

Page 4: ...apezoidal threaded spindle Front view 4 4 5 Dimensions of CC D6000 hs with 2 0 kW motor with 33 trapezoidal threaded spindle Side view 4 4 6 Dimensions of CC D6000 with 1 4 kW motor with ball screw sp...

Page 5: ...00 lathes with 2 0 kW motor 17 11 CC D6000 lathes with 1 4 kW motor with trapezoidal threaded spindle 68 17 12 CC D6000 lathes with 2 0 kW motor with trapezoidal threaded spindle 69 17 13 CC D6000 lat...

Page 6: ...6 For 2 0 kW motor and safety cabin with nccad professional 135 19 7 Industrial screen and membrane keyboard specifically for 1 4 kW motor 136 19 8 Industrial screen and membrane keyboard specifically...

Page 7: ...the fixed bezel 156 24 2 Drawing and legend 157 25 Moving bezel optional 158 25 1 Operating the moving bezel 158 25 2 Drawing and legend 159 26 Tensioning bracket with milling machine table optional...

Page 8: ...sion meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the directi...

Page 9: ...ersion meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the direc...

Page 10: ...version meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the dir...

Page 11: ...he Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of any modifications to the lathe by the user that have not expressly been authorised by th...

Page 12: ...efenders must be worn 9 The machine may not operate without supervision 10 Secure your machine in such a way that it cannot be switched on by children Persons who have not been trained may not operate...

Page 13: ...tion to the spread of the lathe chuck 28 The maximum revolution range specified on the lathe chuck may not be exceeded 29 The machine only operates when the chuck protection hood is folded over the la...

Page 14: ...itch acts to quickly stop the machine Overload protection The machine is fitted with an overload protection feature This overload protection feature switches the main drive motor off automatically whe...

Page 15: ...rtation damages to be reported If this is the case we ask you to communicate this information immediately Subsequent claims cannot be recognised The machine must be set up on a suitable even and firm...

Page 16: ...is a sufficiently dimensioned at least 20 mm steel rod is pushed through the main spindle The machine should be carried and balanced by one person at the steel rod and by the other person at the shown...

Page 17: ...computer pay attention to the system prerequisites of the control software These are listed on the rear of the CD case sent with the machine Follow the instructions in the start manual of the softwar...

Page 18: ...emission declaration D6000 D6000 hs Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle D6000 D6000 hs Emission noise level at the workplace at 50 73 1 dB A 78 5 dB A...

Page 19: ...ion with simple turning on 300 mm between the centres 0 015 mm Headstock Main spindle aperture 20 mm Taper in main spindle MK3 Main spindle lug According to DIN 6350 Tool skid Adjustability of the tra...

Page 20: ...e 4 2 2 Dimensions of D6000 with 1 4 kW motor with trapezoidal threaded spindle Front view A 4 fixing holes M8 20 mm deep 4 2 3 Dimensions of D6000 with 1 4 kW motor with trapezoidal threaded spindle...

Page 21: ...2 4 Dimensions of D6000 hs with 2 0 kW motor with trapezoidal threaded spindle Front view A 4 fixing holes M8 20 mm deep 4 2 5 Dimensions of D6000 hs with 2 0 kW motor with trapezoidal threaded spind...

Page 22: ...the machine 4 2 6 Dimensions of D6000 with 1 4 kW motor with ball screw spindle Front view A 4 fixing holes M8 20 mm deep 4 2 7 Dimensions of D6000 with 1 4 kW motor with ball screw spindle Side view...

Page 23: ...e machine 4 2 8 Dimensions of D6000 hs with 2 0 kW motor with ball screw spindle Front view A 4 fixing holes M8 20 mm deep 4 2 9 Dimensions of D6000 with 2 0 kW motor with ball screw spindle Side view...

Page 24: ...ccordance with DIN EN ISO 3744 Emission values in idle D6000 C D6000 C hs Emission noise level at the workplace at 50 73 1 dB A 78 5 dB A at 100 74 3 dB A 84 0 dB A Sound power level at 50 82 5 dB A 8...

Page 25: ...otation with simple turning on 300 mm between the centres 0 015 mm Headstock Main spindle aperture 20 mm Taper in main spindle MK3 Main spindle lug According to DIN 6350 Tool skid Adjustability of the...

Page 26: ...4 3 2 Dimensions of D6000 C with 1 4 kW motor with trapezoidal threaded spindle Front view A 4 fixing holes M8 20 mm deep 4 3 3 Dimensions of D6000 C with 1 4 kW motor with trapezoidal threaded spindl...

Page 27: ...4 Dimensions of D6000 C hs with 2 0 kW motor with trapezoidal threaded spindle Front view A 4 fixing holes M8 20 mm deep 4 3 5 Dimensions of D6000 C hs with 2 0 kW motor with trapezoidal threaded spi...

Page 28: ...e machine 4 3 6 Dimensions of D6000 C with 1 4 kW motor with ball screw spindle Front view A 4 fixing holes M8 20 mm deep 4 3 7 Dimensions of D6000 C with 1 4 kW motor with ball screw spindle Side vie...

Page 29: ...achine 4 3 8 Dimensions of D6000 C hs with 2 0 kW motor with ball screw spindle Front view A 4 fixing holes M8 20 mm deep 4 3 9 Dimensions of D6000 C hs with 2 0 kW motor with ball screw spindle Side...

Page 30: ...ccordance with DIN EN ISO 3744 Emission values in idle CC D6000 CC D6000 hs Emission noise level at the workplace at 50 66 0 dB A 68 0 dB A at 100 66 3 dB A 73 6 dB A Sound power level at 50 76 6 dB A...

Page 31: ...Main spindle aperture 20 mm Taper in main spindle MK3 Main spindle lug According to DIN to DIN 6350 Tool skid Adjustability of the transverse skid 140 mm Adjustability of the longitudinal skid 60 mm...

Page 32: ...4 2 Dimensions of CC D6000 with 1 4 kW motor with trapezoidal threaded spindle Front view A 4 fixing holes M8 20 mm deep 4 4 3 Dimensions of CC D6000 with 1 4 kW motor with trapezoidal threaded spind...

Page 33: ...4 Dimensions of CC D6000 hs with 2 0 kW motor with trapezoidal threaded spindle Front view A 4 fixing holes M8 20 mm deep 4 4 5 Dimensions of CC D6000 hs with 2 0 kW motor with trapezoidal threaded sp...

Page 34: ...machine 4 4 6 Dimensions of CC D6000 with 1 4 kW motor with ball screw spindle Front view A 4 fixing holes M8 20 mm deep 4 4 7 Dimensions of CC D6000 with 1 4 kW motor with ball screw spindle Side vi...

Page 35: ...chine 4 4 8 Dimensions of CC D6000 hs with 2 0 kW motor with ball screw spindle Front view A 4 fixing holes M8 20 mm deep 4 4 9 Dimensions of CC D6000 hs with 2 0 kW motor with ball screw spindle Side...

Page 36: ...spindle revolutions can be calculated as follows Application example Thus an aluminium work piece with a of 20 mm is to be turned with a cutting speed of 100 m min Now select from the potential revol...

Page 37: ...agonal nut 3 and this loosen the drive belt 1 2 3 Turn the clamping screw 4 anti clockwise in such a way that the drive belt 1 can be placed on the other transmission setting of the belt pulley 5 6 4...

Page 38: ...exagonal nut 2 this undoes the second hexagonal nut 3 and the drive belt 1 is loosened 3 Place the drive belt 1 on the other transmission setting of the belt pulley 5 6 4 To tension the drive belt 1 t...

Page 39: ...be switched back on again after a short waiting period 4 10 Electrical equipment 2 0 kW motor The frequency regulated main drive motor is delivered already installed The machine has a switch with thre...

Page 40: ...nts on a clean clamping surface Lubricate machine sufficiently Set the bearing clearance and guides correctly Longitudinal turning For longitudinal turning the turning steel moves parallel to the axis...

Page 41: ...ing oil or emulsion acts as lubrication and removal of shavings The cutting steel is to be tensioned as short as possible and at a right angle to the rotational axis Inner lathe chisel 6 Is used for h...

Page 42: ...and the lead screw By fitting different toothed wheel combinations it is possible to cut metric and imperial right and left threads The different axis intervals of the toothed wheels can be set by sw...

Page 43: ...hen the spindles rotate ant clockwise seen from the point of view of the lathe chuck the tool skid moves towards the lathe chuck Setting for left thread Undo the clamping screw 2 Swivel the tumbler ge...

Page 44: ...nables metric thread cutting from 0 10 7 mm and imperial threads with gradients of 10 1 40 1 Table for thread cutting Special accessories The toothed wheels that belong to the scope of delivery are id...

Page 45: ...ith a gradient of less than 0 4 mm To do this B1 and B2 are required as in automatic feed mm 0 10 0 12 0 22 0 24 0 25 A1 48 48 48 48 48 A2 14 14 24 24 24 B1 14 18 18 18 18 B2 48 48 40 36 48 C 48 48 48...

Page 46: ...20 120 120 120 F 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 7 Maintenance A long lifetime of the machine will depend on the appropriate care and maintenance All maintenance and repair...

Page 47: ...ication points Bed guide Dovetail guide transverse skid Tailstock sleeve Are lubricated with the help of an oil can and an ordinary lubrication oil by moving the skid or sleeve backwards and forwards...

Page 48: ...st be possible to rotate the main spindle by hand easily 5 Tighten the stud screw 1 back up again 6 If the tapered roller bearings are set too tightly they will quickly become unusable 7 Close the gea...

Page 49: ...al threaded spindle 1 Undo the outer of the two capstan nuts 5 2 Turn the inner capstan nut 4 clockwise against the axial bearing 3 until the lead screw 1 has no more axial play 3 Then counter the out...

Page 50: ...amping piece 8 against the underside of the prismatic guide The tool skid can no longer be moved in the longitudinal direction The dovetail guide of the transverse skid can be adjusted If adjustment i...

Page 51: ...f the work piece One scale mark on the scale ring 16 of the tool skid represents a distance of 1 mm One turn of the hand wheel 15 corresponds to a distance of 30 mm Ball screw spindles One interval on...

Page 52: ...threaded pins 1 in such a way that the skid can still be moved easily using the ball crank 7 3 After setting tighten the hexagonal nuts 2 back up again Any axial play of the spindle 8 in the spindle b...

Page 53: ...e whether the work piece is cylindrical correct the tailstock setting if necessary Tailstock sleeve The solid tailstock sleeve has a millimetre scale To read off the distance of travel of the tailstoc...

Page 54: ...from 1 3 or 1 4 2 Open the lathe chuck with the key in such a way that the drilling jaws are released sequence 3 2 1 or 4 3 2 1 3 Insert turning jaw 1 into guide 1 4 Push turning jaw 1 in the directi...

Page 55: ...caused the plugged contacts of the drive motor 1 4 kW board to come undone Pull the power plug Remove the cover sheet of the electronic housing and check all plugged contacts Main spindle motor no lon...

Page 56: ...de play Play of the trapezoidal threaded nut is set too narrowly only transverse skid Adapt the play of the trapezoidal threaded nut Rust on work pieces of machine parts when using coolant lubrication...

Page 57: ...terial to be processed Only use the suitable tool for the relevant material Tool cannot be removed from the tailstock sleeve Tailstock sleeve is not fully cranked back Fully crank back the tailstock s...

Page 58: ...or longitudinal skid 7 Clamping screw for clamping the tool skid 8 Ball crank for adjusting the longitudinal skid 9 Clamping lever for securing the tailstock sleeve 10 Clamping lever for tailstock qui...

Page 59: ...6 Clamping screw for clamping the tool skid 7 Ball crank for adjusting the longitudinal skid 8 Clamping lever for securing the tailstock sleeve 9 Clamping lever for tailstock quick tensioning 10 Ball...

Page 60: ...tudinal skid 7 Clamping screw for clamping the tool skid 8 Ball crank for adjusting the longitudinal skid 9 Clamping lever for securing the tailstock sleeve 10 Clamping lever for tailstock quick tensi...

Page 61: ...ing screw for clamping the tool skid 7 Ball crank for adjusting the longitudinal skid 8 Clamping lever for securing the tailstock sleeve 9 Clamping lever for tailstock quick tensioning 10 Ball crank f...

Page 62: ...ng screw for clamping the tool skid 8 Ball crank for adjusting the longitudinal skid 9 Clamping lever for securing the tailstock sleeve 10 Clamping lever for tailstock quick tensioning 11 Ball crank f...

Page 63: ...g the tool skid 7 Ball crank for adjusting the longitudinal skid 8 Clamping lever for securing the tailstock sleeve 9 Clamping lever for tailstock quick tensioning 10 Ball crank for adjusting the tail...

Page 64: ...for clamping the tool skid 8 Ball crank for adjusting the longitudinal skid 9 Clamping lever for securing the tailstock sleeve 10 Clamping lever for tailstock quick tensioning 11 Ball crank for adjus...

Page 65: ...ol skid 7 Ball crank for adjusting the longitudinal skid 8 Clamping lever for securing the tailstock sleeve 9 Clamping lever for tailstock quick tensioning 10 Ball crank for adjusting the tailstock sl...

Page 66: ...on switch CNC operation Idle position Set up mode 3 Potentiometer rotating knob for speed selection of the electrical drive motor 4 ON OFF switch with low voltage trigger 5 Coolant ON OFF if coolant p...

Page 67: ...selection switch CNC operation Idle position Set up mode 3 Potentiometer rotating knob for speed selection of the electrical drive motor 4 3 setting switch of the electrical drive motor I START RIGHT...

Page 68: ...ng lever for securing the tailstock sleeve 14 Clamping lever for tailstock quick tensioning 15 Ball crank for adjusting the tailstock sleeve 16 Tensioning nut for securing the tailstock to the guides...

Page 69: ...ng lever for securing the tailstock sleeve 13 Clamping lever for tailstock quick tensioning 14 Ball crank for adjusting the tailstock sleeve 15 Tensioning nut for securing the tailstock to the guides...

Page 70: ...for securing the tailstock sleeve 14 Clamping lever for tailstock quick tensioning 15 Ball crank for adjusting the tailstock sleeve 16 Tensioning nut for securing the tailstock to the guides 17 Ball...

Page 71: ...for securing the tailstock sleeve 13 Clamping lever for tailstock quick tensioning 14 Ball crank for adjusting the tailstock sleeve 15 Tensioning nut for securing the tailstock to the guides 16 Ball c...

Page 72: ...kW motor Part No Items Order No Description 43 1 51500807 0001 Potentiometer with cable and connector 43 1 1 51500807 00011 Potentiometer complete 44 1 51500608 Turn switch 45 1 51500606 0001 On Off s...

Page 73: ...1 51001015 00021 Board holder with guide rails 59 6 16196500004008 Screw 60 1 51501402 Control board 63 2 16179910006020 Screw 64 1 51500102 0002 Motor 65 1 51004020 0003 Eccentric tappet 66 1 1619130...

Page 74: ...od 47 2 16191200004010 Screw 48 1 51004010 0010 Guide rod 56 1 51400406 0001 Electronic housing 61 1 160705A0010000 Adjusting ring 62 1 16191200005020 Screw 74 5 16191200006012 Screw 75 2 161125000060...

Page 75: ...Protective hood drive 2 1 51400404 0001 Protective plate lead screw drive 3 1 51400485 0001 Protective plate spindle aperture 4 1 51508001 Key KW 4 for safety screw 5 2 16173800006012 Safety screw 6 4...

Page 76: ...76 18 Drawings and legends 18 3 Protective hood drive 2 0 kW motor...

Page 77: ...hood drive 2 1 51400404 0001 Protective plate lead screw drive 3 1 51400485 0001 Protective plate spindle aperture 4 1 51508001 Key KW 4 for safety screw 5 4 16173800006012 Safety screw 6 4 1619120000...

Page 78: ...78 18 Drawings and legends 18 4 Electronic console 2 0 kW motor...

Page 79: ...16191200004010 Screw 15 1 51400422 0001 Electronic protection 16 2 16191200004010 Screw 17 1 16191300005006 Threaded pin 18 3 16193400008000 Nut 19 3 16112500006001 Washer 20 1 51004020 0017 Cotter p...

Page 80: ...otective hood 41 1 51500801 0001 Potentiometer complete 42 1 51500602 Switch 43 1 51500624 0001 Emergency off button complete 44 1 16191200006012 Screw 45 2 16147100012003 Securing ring 46 2 160734300...

Page 81: ...crew 32 3 16196500006014 Screw 34 1 10600134 Flange 36 1 10600136 Sleeve 37 1 10600137 Toothed wheel 39 1 10600139 Gear wheel with 1 4 kW motor 1 51006600 0001 Gear wheel with 2 0 kW motor 40 1 510040...

Page 82: ...10600111 Transmission bolt 12 1 10600112 Clamping piece 13 1 16112500010000 Washer 14 1 10600114 Sleeve 15 2 51502113 Ball bearing 16 1 10600116 Sleeve 17 1 10600117 Transmission gear wheel 18 1 5150...

Page 83: ...oothed belt wheel Z16 23 1 51007016 0003 Sleeve 24 1 51004020 0010 Washer 25 3 51502518 Lubrication nipple 26 1 16193400008000 Nut 27 1 1606885A050320 Parallel key 28 1 10600128 Lever 29 2 51502124 Ne...

Page 84: ...1 Transmission bolt 12 1 10600112 Clamping piece 13 1 16112500010000 Washer 14 1 10600114 Sleeve 15 2 51502113 Ball bearing 16 1 10600116 Sleeve 17 1 10600117 0001 Transmission gear wheel 18 1 5150231...

Page 85: ...016 0003 Sleeve 24 1 51004020 0010 Washer 25 1 51502518 Lubrication nipple 26 1 16193400008000 Nut 27 1 1606885A050320 Parallel key 31 2 16191300005006 Threaded pin 50 1 10600150 Clamping screw 55 2 5...

Page 86: ...86 18 Drawings and legends 18 10 Bed with lead screw with trapezoidal threaded spindle...

Page 87: ...00204 Support bearing right 5 4 16191200008025 Screw 6 2 51502122 Ball bearing 7 2 51004025 0020 Capstan nut 8 1 10600208 Lead screw 9 1 10600209 Support bearing left 10 1 10600210 Sleeve 11 1 1060021...

Page 88: ...51004050 0011 Feed shaft 7 1 1606885A050325 Parallel key 8 1 51004035 0006 Adjusting ring 9 1 51004045 0006 Coupling element 10 1 51502021 Pressure spring 11 1 51003435 0001 Coupling disc 12 2 160734...

Page 89: ...3430003018 Spiral tensioning pin 27 1 10600627 Scale ring 29 1 16073430003024 Spiral tensioning pin 30 1 51507011 0002 Hand wheel 31 1 51502001 Pressure spring 32 4 16191200005012 Screw 36 1 160734300...

Page 90: ...90 18 Drawings and legends 18 11 Bed with lead screw with ball screw spindle...

Page 91: ...1505226 Ball screw spindle with ball screw nut 45 2 16091300006006 Threaded pin 46 2 51007250 0001 Push piece 73 1 51002020 0004 Tailstock stopper 74 2 16191200005012 Screw 52 1 51004035 0007 Setting...

Page 92: ...92 18 Drawings and legends 18 12 Change gear quadrant for trapezoidal threaded spindle and ball screw spindle...

Page 93: ...38 3 16193400008000 Nut 39 2 51502518 Lubrication nipple 41 1 10600241 Setting screw 42 1 51502320 Gear belt 120 44 2 51502323 Gear belt 140 1 51006530 00011 Toothed belt wheel Z16 1 51006530 00021 T...

Page 94: ...94 18 Drawings and legends 18 13 Tool skid Transverse skid...

Page 95: ...24 1 16073430003018 Spiral tensioning pin 26 1 10600326 Washer 27 1 16193300006012 Screw 28 1 10600328 Guide bar 29 4 16193300008025 Screw 31 1 16191200004010 Screw 33 1 10600333 Adjustment bar 35 3 1...

Page 96: ...96 18 Drawings and legends 18 14 Tool skid Lock plate...

Page 97: ...Steel ball 19 1 51502009 Pressure spring 48 1 10600348 Support bearing 49 2 16191200005030 Screw 50 2 51502517 Lubrication nipple 51 2 16191200005020 Screw 63 1 51507011 0001 Hand wheel 65 1 16191200...

Page 98: ...98 18 Drawings and legends 18 15 Tool skid Longitudinal skid...

Page 99: ...16073430003018 Spiral tensioning pin 34 3 16091500006020 Threaded pin 35 3 16193400006000 Nut 36 1 10600336 Clamping jaw 37 1 10600337 Pressure washer 38 3 16193400010000 Hexagonal nut 39 1 10600339 T...

Page 100: ...100 18 Drawings and legends 18 16 Transverse skid with lock plate with ball screw spindle...

Page 101: ...08025 Screw 33 1 10600333 Adjustment bar 35 3 16193400006000 Nut 41 1 10600714 Lock plate 45 2 16191200008025 Screw 47 1 10600347 Guide element 51 1 10600719 Ball screw nut holder 52 4 16091300006025...

Page 102: ...102 18 Drawings and legends 18 17 Tailstock...

Page 103: ...Threaded pin 15 1 16193300010070 Screw 16 2 16191300008040 Threaded pin 17 1 16112500010000 Washer 18 1 16193400010000 Nut 19 1 10600419 Scale tape 20 2 51502517 Lubrication nipple 21 1 51507022 0001...

Page 104: ...104 18 Drawings and legends 18 18 Motor for control of the x axis...

Page 105: ...asher 24 4 16193400005000 Nut 25 1 51500633 0001 End switch with strain relief 26 2 16191200004020 Screw 27 1 51006425 0001 Actuating cams 28 2 16191200004012 Screw 29 1 51402115 0001 Terminal box of...

Page 106: ...106 18 Drawings and legends 18 19 Motor for control of the z axis...

Page 107: ...44 1 51004020 00022 Belt pulley Z12 with flanged pulley 45 1 16073430003014 Spiral tensioning pin 46 2 16112500008001 Washer 47 2 16147100014000 Securing ring 48 1 51502330 Gear belt 49 1 51401801 000...

Page 108: ...108 18 Drawings and legends 18 20 Operating console for 1 4 kW motor...

Page 109: ...51500807 00011 Potentiometer complete 5 4 16179810003095 Screw 6 1 16191200004025 Screw 7 2 51501304 Symbol for earthed connection 8 1 16191200004012 Screw 9 2 16191200003010 Screw 10 1 51500601 Switc...

Page 110: ...110 18 Drawings and legends 18 20 Operating console for 1 4 kW motor...

Page 111: ...3 2 16167980003000 Fanned washer 4 4 16191200003010 Screw 5 2 51500401 0001 Guide rails 6 1 51501402 Control board 7 1 51401528 0001 Cover 8 4 51501505 Counter nut 9 4 16193400003000 Nut 10 4 16167980...

Page 112: ...112 18 Drawings and legends 18 21 Operating console for 2 0 kW motor...

Page 113: ...0001 Potentiometer 5 4 16179810003095 Screw 6 1 16191200004025 Screw 7 2 51501304 Symbol for earthed connection 8 1 16191200004012 Screw 9 2 16191200003010 Screw 10 1 51500601 Switch 11 1 51500602 Sw...

Page 114: ...114 18 Drawings and legends 18 21 Operating console for 2 0 kW motor...

Page 115: ...2110 Controller board for turning professional 2 2 16193400004000 Nut 3 2 16167980004000 Fanned washer 7 1 51401528 0001 Cover 8 4 51501505 Counter nut 11 2 51501533 Cable screw 12 2 51501523 Closure...

Page 116: ...116 18 Drawings and legends 18 22 Bracket arm for operating console...

Page 117: ...er 6 1 51401316 0001 Console arm 7 1 51001016 00031 Holder for controller housing 8 4 16191200006016 Screw 9 4 16112500006001 Washer Without safety cabin 1 1 51002035 00011 Holder for arm 2 2 16191200...

Page 118: ...118 18 Drawings and legends 18 23 Industrial screen and membrane keyboard...

Page 119: ...004000 Nut 7 1 51501304 Symbol for earthed connection 8 2 16193400003000 Nut 9 1 51500800 Noise filter 10 2 16191200003010 Screw 11 2 16167980004000 Fanned washer 12 1 16191200004025 Screw 13 2 161679...

Page 120: ...ing modes 3 1 51500807 0002 Potentiometer with cable and connector 3 1 1 51500807 00021 Potentiometer complete 4 1 51500606 0001 On Off switch 5 1 51500608 Switch 6 2 16193400004000 Nut 7 2 1616798000...

Page 121: ...for earthed connection 3 1 16191200004012 Screw 4 1 51500920 0003 Mains cable 5 1 51501531 Strain relief 6 2 51501523 Closure screw 7 2 51501533 Cable screw 8 2 51500401 0001 Guide rails 9 4 51501505...

Page 122: ...witch for operating modes 3 1 51500807 0002 Potentiometer with cable and connector 3 1 1 51500807 00021 Potentiometer complete 4 1 51500602 Switch 5 1 51500601 Switch 6 2 16193400004000 Nut 7 2 161679...

Page 123: ...Items Order No Description 1 1 51401528 0001 Cover 2 1 51501304 Symbol for earthed connection 3 1 16191200004012 Screw 4 1 51500920 0003 Mains cable 5 1 51501531 Strain relief 6 2 51501523 Closure sc...

Page 124: ...51002130 00032 Holder for arm 2 1 51002416 00011 Console arm 3 2 51004040 0006 Washer 4 2 16112500008001 Washer 5 2 51507031 0003 Clamping lever 6 1 51002100 0001 Holding plate for industrial monitor...

Page 125: ...125 18 Drawings and legends 18 27 Lead screw cover optional Part No Items Order No Description 1 2 51006555 0020 Sleeve 2 4 16196500004008 Screw 3 2 51502513 Lead screw cover 4 2 51006540 0020 Sleeve...

Page 126: ...art No Items Order No Description 1 1 51508480 00011 Basic body 2 1 Base plate contained in tool changer 3 4 16193300008020 Screw 4 1 51508480 00031 Bearing cover 5 3 16191200005020 Screw 6 3 16191200...

Page 127: ...0001 Capstan nut 25 2 51502108 Tapered roller bearing 26 1 Main spindle contained in tool changer 27 1 1606885A005020 Parallel key 28 1 6885A080818 01 Parallel key 29 1 51502199 Nilos ring 30 1 51508...

Page 128: ...n 1 1 51500101 0001 Speed sensor 2 1 51400223 0001 Speed sensor holder 3 3 16191200004010 Screw 4 1 51502323 Gear belt 5 1 51004055 0004 Sleeve 6 1 51006555 0002 Toothed belt wheel Z32 7 1 51006555 00...

Page 129: ...1500101 0001 Speed sensor 2 1 51006575 0003 Holding flange 3 3 16196500004008 Screw 4 1 51502323 Gear belt 5 1 51004055 0004 Sleeve 6 1 51006555 0002 Toothed belt wheel Z32 7 1 51006555 0001 Toothed b...

Page 130: ...130 19 Circuit diagram 19 1 For 1 4 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network...

Page 131: ...131 19 Circuit diagram 19 2 For 1 4 kW motor and safety cabin with nccad basic This document shows all the equipment for the electrical set up including connection to the power supply network...

Page 132: ...132 19 Circuit diagram 19 3 For 1 4 kW motor and safety cabin with nccad professional This document shows all the equipment for the electrical set up including connection to the power supply network...

Page 133: ...9 Circuit diagram 19 4 Industrial screen and membrane keyboard specifically for 1 4 kW motor This document shows all the equipment for the electrical set up including connection to the power supply ne...

Page 134: ...134 19 Circuit diagram 19 5 For 2 0 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network...

Page 135: ...135 19 Circuit diagram 19 6 For 2 0 kW motor and safety cabin with nccad basic This document shows all the equipment for the electrical set up including connection to the power supply network...

Page 136: ...136 19 Circuit diagram 19 7 For 2 0 kW motor and safety cabin with nccad professional This document shows all the equipment for the electrical set up including connection to the power supply network...

Page 137: ...9 Circuit diagram 19 8 Industrial screen and membrane keyboard specifically for 2 0 kW motor This document shows all the equipment for the electrical set up including connection to the power supply ne...

Page 138: ...138 19 Circuit diagram 19 9 Multiphase motor with end stop...

Page 139: ...trial screen B10 Control panel case F1 Noise filter K1 Carbon brush K2 Carbon brush L2 3 pole cable without shielding 1mm L3 6 pole cable with shielding L4 2 pole cable with shielding L5 5 pole cable...

Page 140: ...tection against electrical shock R1 220 k ohm potentiometers spindle speed R2 10 k ohm potentiometers spindle speed S1 Emergency switch off S2 Main switch S3 Selection switch S4 Switch coolant S5 End...

Page 141: ...r holding flange is only possible if both markings point to one another Remove the chuck or the holding flange 20 2 Blocking a chuck or holding flange on the camlock main spindle lug Ensure that the m...

Page 142: ...with spray protection wall is secured to another suitable surface the four through holes must be bored into the surface by the client For the positions of the four drilled holes for the lathe or shavi...

Page 143: ...e of delivery To screw the shavings tank with spray protection wall to the tool cabinet proceed as follows 1 Place the lathe carefully onto the shavings tank with spray protection wall and align the f...

Page 144: ...21 3 Drawing and legend Part No Items Order No Description 1 1 51400235 0001 Spray protection wall 2 1 51400484 0001 Shavings tank 3 4 16112500008001 Washer 4 4 16193300008020 Screw 5 2 1619340000400...

Page 145: ...s thread M8 of the coolant system see diagram The diameter of the through holes in the surface must be at least 9 mm 22 2 Mounting of the coolant system to the tool cabinet optional The coolant system...

Page 146: ...re you have a clean workplace dirty areas can quickly lead to accidents 4 Never use the coolant system when processing magnesium alloys In combination with water mixed coolants this may result in flam...

Page 147: ...peration of the coolant pump a minimum coolant filling level is required in the coolant tank The capacity of the coolant system is approximately 19 litres The maximum filling level should be just belo...

Page 148: ...stem with CNC control For machines with 1 4 kW drive motor For machines with 2 0 kW hs drive motor Switch for coolant pump Switch position 0 Pump switched off Switch position I Pump switched on Cautio...

Page 149: ...h a way that the coolant flows as directly as possible onto the blade of the cutting tool of the lathe Attention should be paid to ensure that the nozzle does not come into contact with the cutting to...

Page 150: ...1 51504320 Screw fitted hose bush 2 2 1 51504218 PVC fabric hose 2 3 1 51504318 Screw fitted hose bush 2 4 1 51400400 0001 Bracket 2 5 1 51504349 Collar 2 6 1 51502507 Coolant hose with shut off valve...

Page 151: ...the lathe to the coolant system and for securing the segmented coolant hose Part No Items Order No Description 1 4 16091300008030 Threaded pin 1 1 4 16112500008001 Washer 1 2 4 16193400008000 Nut 2 1...

Page 152: ...ets thread M8 of the safety cabinet see diagram The diameter of the through holes in the surface must be at least 9 mm 23 2 Mounting of the safety cabin to the tool cabinet optional The safety cabinet...

Page 153: ...illing the coolant system integrated in the safety cabin See point 22 4 The capacity of the coolant system integrated in the safety cabin is approximately 36 litres 23 5 Operating the coolant system w...

Page 154: ...154 23 Safety cabin optional 23 8 Drawing and legend...

Page 155: ...bush 2 2 1 51504218 PVC fabric hose 2 3 1 51504318 Screw fitted hose bush 2 4 1 51400400 0001 Bracket 2 5 1 51504349 Collar 2 6 1 51502507 Coolant hose with shut off valve 3 12 16191200006016 Screw 4...

Page 156: ...ating axis of the machine At eth support position the turning parts must be accurately rounded 24 1 Operating the fixed bezel 1 The fixed bezel can be secured at any position on the prismatic bed 2 Th...

Page 157: ...r No Description 1 1 51006831 0031 Basic body 2 6 16147100008000 Securing ring 3 3 51502117 Ball bearing 4 3 51401533 0001 Slider with axis 5 4 16112500008001 Washer 6 3 16193300008020 Screw 7 3 16155...

Page 158: ...parts must be accurately rounded 25 1 Operating the moving bezel 1 The moving bezel is used primarily when turning thin long shafts and when turning longer threaded spindles 2 The bezel 1 is screwed t...

Page 159: ...tion 1 1 51006831 0032 Basic body 2 4 16147100008000 Securing ring 3 2 51502117 Ball bearing 4 2 51401533 0001 Slider with axis 5 6 16112500008001 Washer 6 2 16193300008020 Screw 7 2 16155700008000 Nu...

Page 160: ...illing machine table is used to secure round parts 26 1 Mounting the tensioning bracket with milling machine table to the lathe 1 Remove the longitudinal skid from the transverse skid of the lathe 2 C...

Page 161: ...es 7 Screws for clamping the milling machine table 8 Screw for connecting the tensioning bracket with the transverse skid 9 Nut for securing the tensioning bracket to the transverse skid 26 3 Feed mot...

Page 162: ...s area Otherwise the dovetail guide may jam and this may cause damages 26 5 Alignment of the milling machine table If the milling machine table has been moved unintentionally angle of T groove to x ax...

Page 163: ...163 26 Tensioning bracket with milling machine table optional 26 7 Drawing and legend...

Page 164: ...l support upper section 9 1 16093800010070 Pin screw 10 1 51006831 00332 Tensioning bracket 11 1 16193300010035 Screw 12 2 16112500010000 Washer 13 2 16193400010000 Nut 14 1 51003003 0001 Spindle bear...

Page 165: ...Lightly screw the clamping piece 6 with the screws 7 into place as shown 4 The longitudinal stopper can now be pushed to the desired position 5 Tighten the screws 6 to secure the longitudinal stopper...

Page 166: ...optional 27 2 Drawing and legend Part No Items Order No Description 1 1 51004332 0002 Longitudinal stopper 2 1 51002041 0001 Clamping piece 3 3 16112500008001 Washer 4 2 16193300008020 Screw 5 1 16193...

Page 167: ...ndle 3 Secure the collet chuck in the same way as the lathe chuck 4 Remove the cap nut 1 from the collet chuck 2 5 Insert the required collect into the cap nut see installing and removing collets and...

Page 168: ...nut down against the collet until it clicks 4 The collet can now move freely in the central take up shoulder and does not fall out when the collet is turned upside down Removal 1 Hold the tensioning...