WABECO F1410 LF, Instruction Manual

Page 1: ...F CC F1410 LF high speed Walter Blombach GmbH Tool and Machine Factory D 42899 Remscheid Am Blaffertsberg 13 Phone 0049 2191 597 0 Fax 0049 2191 597 40 E Mail info wabeco remscheid de D 54673 Neuerbur...

Page 2: ...ng head with 2 0 kW motor for F1410 LF high speed 31 3 6 Milling head with 2 0 kW motor for CC F1410 LF high speed 32 3 6 1 List of parts for milling head with 2 0 kW motor for CC F1410 LF high speed...

Page 3: ...station 56 3 22 1 List of parts for the arm of control station 56 3 23 Control station milling plus 1 4 kW 58 3 23 1 List of parts for control station milling plus 1 4 kW 59 3 24 Control station mill...

Page 4: ...of the r p m for 1 4 kW motor 84 9 3 Adjustment of the r p m for 2 0 kW motor high speed 85 10 Feed motion 10 1 Feed motions X Y and Z axis 86 11 Recommendations for application and operation 87 11 1...

Page 5: ...specified below Universal milling and drilling machine type F1410 LF F1410 LF high speed CC F1410 LF CC F1410 LF high speed meet the following regulation requirements for standard serial production d...

Page 6: ...t safely and properly Therefore we request that you read the respective instructions carefully and follow them exactly After unpacking the machine please check to see if any kind of damage has occurre...

Page 7: ...7...

Page 8: ...8 1 Product range 1 1 F1410 LF with trapezoid thread spindle...

Page 9: ...ine see 3 7 page 34 2 Cross slide see 3 16 page 50 3 Top slide see 3 13 page 46 4 Vertical slide see 3 10 page 40 5 Y spindle see 3 19 page 53 6 Protective cover see 3 3 page 26 7 Protective cover wit...

Page 10: ...10 1 Product range 1 2 F1410 LF high speed with trapezoid thread spindle...

Page 11: ...h trapezoid thread spindle 1 Base machine see 3 7 page 34 2 Cross slide see 3 16 page 50 3 Top slide see 3 13 page 46 4 Vertical slide see 3 10 page 40 5 Y spindle see 3 19 page 53 6 Milling head see...

Page 12: ...12 1 Product range 1 3 F1410 LF with ball bearing spindle...

Page 13: ...ine see 3 8 page 36 2 Cross slide see 3 17 page 51 3 Top slide see 3 14 page 47 4 Vertical slide see 3 11 page 42 5 Y spindle see 3 20 page 54 6 Protective cover see 3 3 page 26 7 Protective cover wit...

Page 14: ...14 1 Product range 1 4 F1410 LF high speed with ball bearing spindle...

Page 15: ...ith ball bearing spindle 1 Base machine see 3 8 page 36 2 Cross slide see 3 17 page 51 3 Top slide see 3 14 page 47 4 Vertical slide see 3 11 page 42 5 Y spindle see 3 20 page 54 6 Milling head see 3...

Page 16: ...16 1 Product range 1 5 CC F1410 LF...

Page 17: ...ertical slide see 3 12 page 44 4 Top slide see 3 15 page 48 5 Arm for control mechanism see 3 22 page 56 6 Control station see 3 23 3 25 page 58 7 Y spindle see 3 21 page 55 8 Milling head see 3 4 pag...

Page 18: ...18 1 Product range 1 6 CC F1410 LF high speed...

Page 19: ...2 Cross slide see 3 18 page 52 3 Vertical slide see 3 12 page 44 4 Top slide see 3 15 page 48 5 Arm for control mechanism see 3 22 page 56 6 Control station see 3 24 3 26 page 58 7 Y spindle see 3 21...

Page 20: ...milling table work spindle min 65 mm max 350 mm working range spindle nose support 185 mm Electrical equipment for F1410 LF drive single phase inverse speed motor as direct current model infinitely v...

Page 21: ...21 2 Technical Data 2 1 Dimensions Trapezoid thread spindle 2 KW H 1150 4x 10 distance 305x225 Fixing hole in the bottom plate X Axle max X Axle max 2 KW H 1150 Ball bearing spindle...

Page 22: ...22 3 Drawing and list of parts 3 1 Protective cover with electrical equipment for F1410 LF...

Page 23: ...1700002 Hexagonal nut 5 1 4 11700120 Locking washer 6 1 11800001 ON OFF switch 7 1 11800004 Potentiometer 8 8 11700003 Tapping screw 9 2 11200405 Tin plate board rest 11 1 11200411 Tool draw in bolt w...

Page 24: ...24 3 Drawing and list of parts 3 2 Protective cover with electrical equipment for CC F1410 LF...

Page 25: ...2004031 Cover 4 4 11700001 Countersunk screw 5 4 11700002 Hexagonal nut 5 1 4 11700120 Locking washer 8 8 11700003 Tapping screw 9 2 11200405 Tin plate board rest 11 1 11200411 Tool draw in bolt with...

Page 26: ...F high speed List of parts for protective cover for F1410 LF F1410 LF high speed CC F1410 LF and CC F1410 LF high speed Part No Pieces Order No Designation 1 1 11270101 Protective cover 2 1 11270102 T...

Page 27: ...27...

Page 28: ...28 3 Drawing and list of parts 3 4 Milling head with 1 4 kW motor for F1410 LF and CC F1410 LF...

Page 29: ...Tool spindle MT2 14 1 112001141 Tool spindle MT3 14 1 112001142 Tool spindle SK30 15 1 11200115 Feather 16 2 11810002 Ball bearing 17 1 11200117 Quill 19 1 11200119 Nut 20 1 11200120 Nut 21 1 11200121...

Page 30: ...30 3 Drawing and list of parts 3 5 Milling head high speed with 2 0 kW motor for F1410 LF high speed...

Page 31: ...1 Feather key 22 1 11200122 Pinion shaft 23 1 11700018 Limpet washer 24 2 11700123 Hexagonal socket screw 25 1 11202125 Flange 26 1 16400126 Motor high speed 27 1 11200127 Wheel hub 28 1 11200128 Acti...

Page 32: ...32 3 Drawing and list of parts 3 6 Milling head high speed with 2 0 kW motor for CC F1410 LF high speed...

Page 33: ...200121 Feather key 22 1 11200122 Pinion shaft 23 1 11700018 Limpet washer 24 2 11700123 Hexagonal socket screw 25 1 11202125 Flange 26 1 16400126 Motor high speed 27 1 11200127 Wheel hub 28 1 11200128...

Page 34: ...34 3 Drawing and list of parts 3 7 Base machine F1410 LF with trapezoid thread spindle...

Page 35: ...xis 11 1 164003224 Spindle flange Z axis 12 3 11700031 Hexagon cylinder screw 13 1 164003186 Spindle flange Z axis cross 14 2 11810003 Ball bearing 15 1 1640031810 Adjusting ring 16 2 11700087 Locking...

Page 36: ...36 3 Drawing and list of parts 3 8 Base machine F1410 LF with ball bearing spindle...

Page 37: ...12 3 11700031 Hexagon cylinder screw 13 1 164003186 Spindle flange Z axis cross 14 2 11810003 Ball bearing 15 1 1640031810 Adjusting ring 16 2 11700087 Locking screw 17 3 11700018 Limpet washer 18 3...

Page 38: ...38 3 Drawing and list of parts 3 9 Base machine CC F1410 LF...

Page 39: ...le flange Z axis cross 17 2 11810003 Ball bearing 18 1 1640031810 Adjusting ring Z axis 19 1 11700087 Headless pin 20 3 11700018 Limpet washer 21 3 11700031 Hexagon cylinder screw 22 1 112453187 Gradu...

Page 40: ...40 3 Drawing and list of parts 3 10 Vertical slide F1410 LF with trapezoid thread spindle...

Page 41: ...4 11810026 Guidance sledge 7 16 11700031 Hexagon cylinder screw 8 1 16410208 Holding plate Z axis top 9 10 11700026 Hexagon cylinder screw 10 2 11700002 Hexagon nut 11 1 16400311 Spindle nut 12 1 164...

Page 42: ...42 3 Drawing and list of parts 3 11 Vertical slide F1410 LF with ball bearing spindle...

Page 43: ...H metal sheet holder Z axis top 8 4 11700026 Hexagon cylinder screw 9 2 11700002 Hexagon nut 10 1 16400337 01 Rolling holder left 11 1 16400337 02 Rolling holder right 12 2 16400341 Wire rope 14 1 16...

Page 44: ...44 3 Drawing and list of parts 3 12 Vertical slide CC F1410 LF...

Page 45: ...26 Hexagon cylinder screw 10 2 11700002 Hexagon nut 15 1 16400337 01 Roll holder left 16 1 16400337 02 Roll holder right 17 2 16400341 Wire rope 18 4 11700089 Headless pin 19 1 16400330 Counter weight...

Page 46: ...1810028 Guide rail 700 mm 4 26 11700031 Cylinder head screw 5 1 16400212 Spindle bearing extension X axis 6 2 11700046 Cylinder head screw 7 1 16410210 Connecting plate 8 2 11700022 Cylinder head scre...

Page 47: ...028 Guide rail 700 mm 4 26 11700031 Cylinder head screw 5 1 16400212 Spindle bearing extension X axis 6 2 11700046 Cylinder head screw 7 1 16410210 Connecting plate 8 2 11700022 Cylinder head screw 9...

Page 48: ...48 3 Drawing and list of parts 3 15 Top slide CC F1410 LF...

Page 49: ...er head screw 14 1 11820003 Toothed belt 15 1 164002103 Spindle bearing 16 1 11204112 Holder for motor 17 1 11204113 Jam motor holder 18 2 11700115 Cylinder head screw 19 2 11810007 Self aligning bear...

Page 50: ...r unit 5 1 16400202 Cross slide 6 8 11810026 Guide carriage 7 32 11700031 Cylinder head screw 8 2 16400208 Nut 9 8 11700070 Hexagon screw 10 2 16400209 Adjusting nut 11 2 11700087 Headless pin 13 8 11...

Page 51: ...9 Clamper unit 5 1 16400202 Cross slide 6 8 11810026 Guide carriage 7 32 11700031 Cylinder head screw 8 2 16400220 Ball rolling spindle nut 9 8 11700070 Cylinder head screw 13 8 11700070 Cylinder head...

Page 52: ...400202 Cross slide 5 8 11810026 Guide carriage 6 32 11700031 Cylinder head screw 8 12 11700070 Cylinder head screw 9 1 16410212 Holding plate Y axis 10 2 11700002 Hexagon nut 11 1 16410213 Holding pla...

Page 53: ...0 LF with trapezoid thread spindle Part No Pieces Order No Designation 1 1 164002103 Spindle bearing 2 2 11810007 Self aligning bearing 3 1 112002105 Set collar 4 1 11840005 Handwheel 5 1 112002104 Gr...

Page 54: ...410 LF with ball bearing spindle Part No Pieces Order No Designation 1 1 164002103 Spindle bearing 2 2 11810007 Self aligning bearing 3 1 112002105 Set collar 4 1 11840005 Handwheel 5 1 112452104 Grad...

Page 55: ...003 Handwheel 8 1 11204112 Motor holder plate with jam 9 1 11204113 Motor holder plate with jam 10 2 11700115 Cylinder head screw 11 4 16400216 Distance sleve step motor 12 4 11700047 Truss head bolt...

Page 56: ...ist of parts for the arm of control station Part No Pieces Order No Designation 1 1 16400501 Arm retainer 2 1 16400502 Arm retainer 3 4 16400503 Spacer 4 2 11840004 Clamping lever 5 1 16400500 Control...

Page 57: ...57...

Page 58: ...58 3 Drawing and list of parts 3 23 Control station milling plus 1 4 kW...

Page 59: ...ntrol unit housing 7 1 11200501 Ventilation 8 1 11200508 Circuit board plate 9 1 11200509 Cap top 10 1 11800013 Transformer 11 2 11800021 Bat handle switch 12 1 11800010 Cam operated switch 13 1 11200...

Page 60: ...60 3 Drawing and list of parts 3 24 Control station milling plus 2 0 kW...

Page 61: ...on 6 1 11200508 Circuit board plate 7 1 11200509 Cap top 8 1 11800013 Transformer 9 1 11800021 Bat handle switch 11 1 11800010 Cam operated switch 12 1 11200512 Switch cover 13 1 11800022 Condenser 14...

Page 62: ...62 3 Drawing and list of parts 3 25 Control station nccad 1 4 kW...

Page 63: ...7 1 11200504 Control unit housing 8 1 11800025 Ring transformer 9 1 11200519 Circuit board plate 10 1 11200509 Cap top 13 1 11200513 Switch cover 14 16 11700003 Tapping screw 16 6 11700088 Washer 17 5...

Page 64: ...64 3 Drawing and list of parts 3 26 Control station nccad 2 0 kW...

Page 65: ...25 Ring transformer 7 1 11200519 Circuit board plate 8 1 11200509 Cap top 9 1 11800021 Bat handle switch 11 1 11200511 Switch cover 12 16 11700003 Tapping screw 13 6 11700088 Washer 15 3 11700004 Cyli...

Page 66: ...66 3 Drawing and list of parts 3 27 Mounting for linear measuring scales...

Page 67: ...Linear measuring scale 320 mm 8 1 16410218 Holding plate cam lever Z axis 9 1 11386 Linear measuring scale 520 mm 10 2 11700122 Cylinder head screw 11 2 16400221 04 Distance sleeve 20 mm 12 2 1170012...

Page 68: ...his document shows all units of the electrical parts including the mains connection 1 1 emergency OFF switch control electronics danger potentiometer 1 3 2 4 5 date mains plug L N 1 1 2 2 motor 2 2 2...

Page 69: ...69 4 Circuit diagram 4 2 High speed motor 2 0 kW This document shows all units of the electrical parts including the mains connection...

Page 70: ...70 4 Circuit diagram 4 3 Motor 1 4 kW with safety cabin This document shows all units of the electrical parts including the mains connection...

Page 71: ...71 4 Circuit diagram 4 3 1 High speed motor 2 0 kW with safety cabin This document shows all units of the electrical parts including the mains connection...

Page 72: ...72 4 Circuit diagram 4 4 Drive motor of the CNC control This document shows all units of the electrical parts including the mains connection...

Page 73: ...73 4 Circuit diagram 4 5 Motor 1 4 kW nccad control This document shows all units of the electrical parts including the mains connection...

Page 74: ...74 4 Circuit diagram 4 5 1 High speed motor 2 0 kW nccad control This document shows all units of the electrical parts including the mains connection...

Page 75: ...rong enough to carry the weight of the machine without warping see technical data and check with spirit level and has an even surface a steel plate The drilling and milling machine must be firmly scre...

Page 76: ...lubricated every 6 8 weeks compare sketch The tailstock and the feed gear pinion must also be greased To do this the tailstock must be moved backward and forward putting some lubricant on the surface...

Page 77: ...far as it will go to the right After loosing the set screw the adjusting nut is turned a little in the clockwise direction Turning the adjusting nut like this achieves a mutual tightening of the two n...

Page 78: ...enance Z axis To adjust the spindle nuts of the Z axis you have to unscrew the cover plate The further procedure is as for the X axis Spindle nuts with ball rolling spindle An adjustment is not necess...

Page 79: ...danger of the work spindle moving unexpectedly 3 Emergency OFF switch This enables a quick curtailment of dangerous movements in particular when using devices for CNC 4 Overload protection This devic...

Page 80: ...is disconnected from the electrical current This should be observed when doing one of the following a drill or mill is changed or the machine has to be serviced 7 In order to avoid wear and tear on t...

Page 81: ...hutting the door is situated at the right upper side This is the only way to operate the feed motors at the axes independently via the control When changing from manual operation to CNC mode please pr...

Page 82: ...82 8 Clamping and ejecting tools Hexagon socket screw key Tool retaining forcing screw Work spindle Holding pin Clamping chuck...

Page 83: ...ow the tool is inserted by hand from underneath into the taper of the work spindle and screwed onto the tool retaining forcing screw While this is being done the tool retaining screw is held tight by...

Page 84: ...ry time Please see the table showing the respective r p m values for aluminium and steel as follows 9 1 Adjustment of the r p m values for working aluminium and steel ALUMINIUM STEEL tool r p m 1 tool...

Page 85: ...of the r p m for 2 0 kW motor high speed potentiometer rate r p m 1 2 50 3 100 4 200 5 350 10 700 15 1000 20 1400 25 1700 30 2100 35 2500 40 2900 45 3200 50 3600 55 4050 60 4500 65 4800 70 5200 75 56...

Page 86: ...tation of the handwheel corresponds to 4 mm of the slide path and with ball rolling spindle 5 mm one graduation on the collar corresponds to 0 05 mm on the path Feed path of the axes longitudinal X ax...

Page 87: ...ll sticks fast switch the motor off immediately use the emergency OFF switch when processing hard materials i e steel normal commercial drilling oil must be used the spindle must always rotate when th...

Page 88: ...the high nut part no 30 and the hexagon nut part no 31 on the vertical slide by then turning to the left Now the milling head can be swivelled to the desired degree to the left or to the right In orde...

Page 89: ...ealth and safety measures must be observed 1 use concentrated products free of nitrates 2 use concentrates without secondary amins 3 use products with the lowest possible allergy potential 4 When mixi...

Page 90: ...could manifest itself to the ears of the operator during processing the following measurement conditions are given Shell end mill 10 mm cutting depth 3 mm Spindle r p m 2240 1 min feed 0 09 mm revolut...