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2 - 2

INSTALLATION 

DECEMBER 2018 

32DSSSK06.D 

K-SERIES PUBLIC USE SERVICE MANUAL 

 Refer 

to 

Figure 2-2

.  On Ford van installations, clamping bars are used to help evenly distribute floor loading 

and should only be cut if needed to clear a subframe member.  A subframe member must be used to support 
clamping bar. 

12"

MINIMUM UNSUPPORTED

CLAMPING BAR LENGTH

CLAMPING BAR

SUBFRAME WHERE POSSIBLE

CLAMPING BAR SUPPORTED BY

SUBFRAME MEMBER

VEHICLE FLOOR

 

FIGURE 2-2:  FORD VAN CLAMPING BAR ARRANGEMENT 

3. 

LIFT INSTALLATION INTO VANS 

This is a general procedure for installing Ricon lifts into Ford, Dodge, and Chevrolet full size vans. 

a. Refer 

to 

Figure 2-3

.  Use four 1" x 3/8" bolts, 3/8" washers, 3/8" lock washers, and 3/8" hex nuts to assem-

ble two bracket assembly kits. 

NOTE: 

The top bracket must overlap bottom bracket, and both slots must face outward. 

RSM0004100

BOTTOM BRACKET

TWO PER BRACKET ASSEMBLY

TOP BRACKET
(LEVEL WITH VEHICLE FLOOR)

VEHICLE FLOOR LEVEL

VEHICLE STEPWELL

 

FIGURE 2-3:  STEPWELL BRACKET 

b.  Position brackets on stepwell and adjust height of both bracket assemblies so that top bracket is level with 

vehicle floor.  Tighten bracket assembly bolts. 

c.  Verify that lift is fully folded (stowed) with handrails folded tight against vertical arms.  If necessary, use 

manual pump. 

             WARNING 

LIFT WEIGHT IS APPROXIMATELY 340 - 370 LBS.  USE EXTREME CARE WHEN POSITIONING BECAUSE 
STEPWELL BRACKETS MAY TIP.  THIS PROCEDURE MUST NOT BE ATTEMPTED BY ONE PERSON. 

 

Summary of Contents for Ricon K2003

Page 1: ...learVue K Series Folding Platform DOT Public Use Lift 12 12 18 32DSSK06 D 2018 RICON CORPORATION All Rights Reserved U S and foreign patents pending Printed in the United States of America SERVICE MANUAL ...

Page 2: ...have the training and knowledge to perform maintenance work properly and safely For the location of a service tech nician in your area call Ricon Product Support at 1 800 322 2884 DOT Public Use Lift verifies that this platform lift meets the public use lift requirements of FMVSS no 403 This lift may be installed on all vehi cles appropriate for the size and weight of the lift but must be installe...

Page 3: ...item 25 for Armored Cable and Cover 1 5 Added Armored Cable and Cover description 2 16 Added Safety Checklist for Front Rollstop 3 12 Update to Figure 3 10 Wiring Diagram Sheet 2 4 10 Update to Figure 4 4 Public Use Electrical System to add Rollstop Pressure Detection PCA 4 11 Added item 32 to Spare Parts List for Rollstop Pressure Detection PCA 4 15 Update to Spare Parts List items 10 10A 10B 4 1...

Page 4: ...NNECTIONS 2 9 5 INTERLOCK DEVICE INSTALLATION 2 10 C FINAL ADJUSTMENTS 2 10 1 LIMIT SWITCH ADJUSTMENT 2 10 2 PLATFORM TILT ADJUSTMENT 2 12 3 PLATFORM FOLDING LINKAGE ADJUSTMENT 2 14 4 PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT 2 14 D VERIFY INSTALLATION 2 15 E SAFETY CHECKLIST FOR VEHICLE MANUFACTURER 2 15 F CUSTOMER ORIENTATION 2 15 III MAINTENANCE AND REPAIR 3 1 A LUBRICATION 3 1 B CLEANING 3...

Page 5: ...iv TABLE OF CONTENTS DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank ...

Page 6: ...ed into the vehicle stowed The lift platform splits and folds horizontally when stowed This manual contains operation and maintenance instructions and a troubleshooting guide for the lift It is important to user safety that the lift operators be completely familiar with the Operating Instructions chapter of the operator manual 32DSSK05 Once the lift is installed it is very important that the lift ...

Page 7: ...icon authorized service technician at least once every six months or sooner if necessary Required maintenance should be performed at that time WARNING THIS PRODUCT HAS BEEN DESIGNED AND MANUFACTURED TO EXACT SPECIFICATIONS MODIFICATION OF THIS PRODUCT IN ANY RESPECT CAN BE DANGEROUS This warranty is void if The product has been installed or maintained by someone other than a Ricon dealer or a qual...

Page 8: ...t the imme diate presence of a person capable of rendering aid An injury no matter how slight must be attended to Administer first aid or seek medical attention immediately Protective eyeshields and appropriate clothing should be worn at all times To avoid injury exercise caution when operating lift and be certain that hands feet legs and clothing are not in the path of platform movement Batteries...

Page 9: ...LIC USE SERVICE MANUAL C MAJOR LIFT COMPONENTS The terms used throughout this manual are illustrated in Figure 1 1 and defined in Table 1 1 Refer to the parts dia grams and lists in Chapter IV for more details RSM008050 FIGURE 1 1 K SERIES MAJOR COMPONENTS ...

Page 10: ...ylinders convert hydraulic pressure into platform lifting and folding force Hydraulic power unit Contains hydraulic pump driven by electric motor that produces pressure to raise and fold platform and a pressure release valve to unfold and lower it Manual backup pump handle Used to operate manual back up pump located on hydraulic power unit cover Platform folding linkage left and right Links that c...

Page 11: ...1 6 INTRODUCTION DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank ...

Page 12: ...ptable in cases where over head clearance is limited NOTE Check for proper travel clearance through doorway a With doors fully open place position lift in vehicle doorway as close as possible to door with lift s baseplate assembly parallel to side of vehicle b Allow a distance of 3 4 if possible between door and adjacent part of lift Adjust the left and right side of lift to accommodate subframe m...

Page 13: ...ns a Refer to Figure 2 3 Use four 1 x 3 8 bolts 3 8 washers 3 8 lock washers and 3 8 hex nuts to assem ble two bracket assembly kits NOTE The top bracket must overlap bottom bracket and both slots must face outward RSM0004100 BOTTOM BRACKET TWO PER BRACKET ASSEMBLY TOP BRACKET LEVEL WITH VEHICLE FLOOR VEHICLE FLOOR LEVEL VEHICLE STEPWELL FIGURE 2 3 STEPWELL BRACKET b Position brackets on stepwell ...

Page 14: ...operation of passen ger seats If this lift is being installed in a Dodge van with sliding doors omit the bolts in baseplate holes 7 and 8 f Mark and Drill Holes CAUTION Before drilling holes verify that underlying wires and tubing will not be damaged 1 Refer to Figure 2 5 Mark and drill five 25 64 baseplate mounting holes 1 2 3 4 and 5 through ve hicle floor On Dodge and GM vans you must drill thr...

Page 15: ... in positions 1 2 3 4 and 5 and run across width of baseplate towards center of van 4 Before tightening carriage bolts verify that lift is level with vehicle floor Adjust bracket assembly bolts if necessary 5 Tilting lift towards inside of van may hinder its initial unfolding Install lift with its baseplate assembly as level as possible Tightening carriage bolts requires special care to keep basep...

Page 16: ...h on baseplate Verify that interference is not present between lift and doors Reposition lift if necessary Close pump release valve do not overtighten valve CAUTION Before drilling holes verify that underlying wires and tubing will not be damaged b Refer to Figure 2 8 Mark and drill ten 25 64 baseplate mounting holes 1 thru 10 through vehicle floor 1 2 4 5 6 7 9 10 3 8 FIGURE 2 8 BUS BASEPLATE HOL...

Page 17: ...BETWEEN BATTERY OR MAIN POWER SOURCE AND MAIN CIRCUIT BREAKER 90 AMP MAIN CIRCUIT BREAKER BUS BAR 8 AMP CIRCUIT BREAKER GROUND 18 AWG WIRE BLUE 10 AWG WIRE RED SPOOL VALVE DECELERATION LH PUMP TERMINAL BRACKET 4 AWG POWER CABLE LONG CABLE CONNECTED BETWEEN MAIN CIRCUIT BREAKER AND POSITIVE CONNECTION BLOCK POSITIVE CONNECTION BLOCK CUTAWAY SHOWN FOR CLARITY 12V PUMP HARNESS HYDRAULIC POPPET VALVE ...

Page 18: ...e the installed pump cover will cover it A B 0 75 DIAMETER FOR FLOOR METAL 1 00 DIAMETER FOR OTHER MATERIAL 30 PLATFORM WIDTH 3 375 32 PLATFORM WIDTH 4 375 A RSM0043900 HYDRAULIC PUMP BASEPLATE B 1 25 FIGURE 2 8 POWER CABLE ACCESS HOLE b Refer to Figure 2 7 Install supplied heavy ring terminals to each end of the short 12 long 4 AWG power cable Install one ring terminal only to one end of long pow...

Page 19: ... g Connect 12 cable with ring terminals from positive battery terminal to main circuit breaker terminal 3 CONNECT CONTROL PENDANT a Refer to Figure 2 10 Connect hand held control pendant to six pin connector at left side of baseplate and secure cable with supplied bracket and cable clamps PENDANT INTERFACE INTERLOCK INTERFACE STRAIN RELIEF CABLE CLAMP BRACKET FIGURE 2 10 STRAIN RELIEF KIT b Instal...

Page 20: ...is attached to an existing ground circuit the circuit must be capable of conducting an additional 90 amps b 24VDC Systems 1 Ricon recommends that a dedicated ground cable be used in 24VDC installations A 4GA cable or heavier must be used 2 Refer to Figure 2 11 The ground cable is connected from the negative stud on pump motor to the negative battery terminal 24V TOP SOLENOID 4GA POWER CABLE FROM C...

Page 21: ...t is lowered and the platform can be deployed The Not Stowed LED lights red when the platform is not fully stowed into the vehicle While the LED is red the transmission cannot be shifted out of PARK RSM0005100 NOT STOWED RED LIFT POWER GREEN FIGURE 2 12 INTERLOCK DISPLAY PANEL The installer must verify that none of the original equipment circuit breakers fuses or solenoids are bypassed re moved or...

Page 22: ... left or right arm stop turning screw and release DEPLOY switch i Position platform DOWN to ground level then UP until it stops j Push and hold control pendant UP switch Slowly turn UP CUTOFF ADJUSTMENT SCREW clockwise until platform jogs up to vehicle floor level Make sure that clearance between knuckle actuator saddle and parallel arm is 1 8 minimum distance may be 1 2 maximum and unequal from l...

Page 23: ...sted at factory Factors such as vehicle floor height lift tilt angle and stiffness of vehicle springs will vary installation geometry a Deploy and lower lift platform to a position halfway between vehicle floor level and ground level b Refer to Figure 2 15 Adjust left and right platform set screws until platform is level at zero 0 degrees Turn setscrews clockwise to angle front end of platform upw...

Page 24: ...orm to a position about halfway between floor level and ground level b Refer to Figure 2 16 Loosen the jam nuts right and left sides and use the adjusters to set the length of the linkages so that the front and rear portions are in the same plane the two surfaces of the platform por tions must be flat without any apparent folding along the hinge Verify that the tension of both linkages is the same...

Page 25: ...loor level Press and hold STOW switch RSM0003600 APPLY 50 LB LOAD NOTE HANDRAILS NOT SHOW N FOR CLARITY KNUCKLE LINK FIGURE 2 17 PRESSURE SWITCH TEST AT FLOOR LEVEL NOTE Weight must be 50 lbs and placed 6 inches from rear edge of platform mesh as shown in Figure 2 18 FIGURE 2 18 50 LB WEIGHT PLACEMENT ON PLATFORM b Place a 6 x 6 x 12 50 lb load on the rear center portion of platform then raise pla...

Page 26: ...c pressure switch RSM0005001 PRESSURE SWITCH P N 42050 TURN CCW TO LOOSEN AND ADJUST PRESSURE TURN CW TO TIGHTEN AND ADJUST PRESSURE FIGURE 2 20 PRESSURE SWITCH ADJUSTMENT P N 42050 g Turn the hydraulic pressure switch enclosure 1 8 of a turn counterclockwise CCW by hand to reduce the pressure NOTE Turn the hydraulic pressure switch enclosure clockwise CW to increase pressure and counterclockwise ...

Page 27: ...ator E SAFETY CHECKLIST FOR VEHICLE MANUFACTURER This checklist is intended to verify safe operation of Ricon FMVSS 403 and 404 compliant wheelchair lifts All require ments must be met for the wheelchair lift to be considered compliant COMPLIANT NON COMPLIANT REQUIREMENT Wheelchair lift and vehicle properly interlocked lift cannot be powered unless vehicle interlocks are activated and interlocks c...

Page 28: ...6201 PATENT NO PN 19518 K SERIES 26214 MANUAL OPERATION 2 1 2 OPERATION PN 26214 MANUAL 1 RESTRAINT BELT FASTEN OCCUPANT PN 26155 BELT RESTRAINT BEFORE OPERATING LIFT Standees Stow Lift Exit Vehicle Enter Vehicle Deploy Lift WHEELCHAIR STANDEE LIFT K SERIES PUBLIC USE PUBLIC USE PN 32146 INSTRUCTIONS OPERATING EXTERIOR VEHICLE OPERATING INSTRUCTIONS Standees MANUAL OPERATION CAUTION Stow Lift Exit...

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Page 30: ...authorized Ricon service technician using Ricon replacement parts A LUBRICATION CAUTION Do not lubricate motor or other electrical components Lubrication of electrical components may collect dirt and debris causing short circuits Lubrication should be performed at least every six months or sooner depending on usage Refer to Figure 3 1 and the following Maintenance Schedule Lubricate lift at points...

Page 31: ...e mounting and support points are undamaged Verify that mounting bolts are sufficiently tight and free of corrosion Main lifting pivots Verify that link pins on arms are properly installed free from damage and locked in position Platform pivot points Verify that platform moves freely without binding and does not wobble Bridgeplate Verify that bridgeplate operates without binding during lift functi...

Page 32: ...3 2 LIFT OPERATIONAL TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE REMEDY Hydraulic fluid leaks Loose hydraulic fitting Make sure fitting is PROPERLY tightened Hydraulic component defective Do not use lift until repairs are made by an authorized Ricon service technician Rollstop does not open Obstruction of rollstop release latch Raise lift and remove obstruction Lift functions Abnormal operation O...

Page 33: ...oids The LED is normally off when the pump is not operating and becomes green when the pump operates When the pump is not operating and the top solenoid has failed the LED will be red The LED will be green when the side solenoid has failed 3 BRIDGEPLATE CABLE ASSEMBLY REPLACEMENT The following steps provide instructions for replacing the bridgeplate also known as inner rollstop or IRS cable as sem...

Page 34: ...and hex nut over bushing and cable assembly 6 Continue to route the cable around grooved bearings 3 4 and 5 7 Route the cable down the length of the vertical arm assembly and around grooved bearing 6 8 Assemble and secure the end of the IRS cable to the left side of the bridgeplate 7 using a hex screw washer bushing and he nut Be sure to install a hex nut on the inside of the inner rollstop 9 Repe...

Page 35: ...esent current flow through the normally CLOSED switch contacts and the open line segments represent current flow through the normally OPEN switch contacts The heavy dashed lines show switch states when platform is beyond normal travel boundaries This is useful in showing the operation of switches that change states at stowed or ground level positions For proper operation of lift the switch actuati...

Page 36: ...3 7 MAINTENANCE DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL E HYDRAULIC CIRCUIT DIAGRAM FIGURE 3 5 K SERIES HYDRAULIC CIRCUIT DIAGRAM ...

Page 37: ...ack R Red BL Blue VI Violet BR Brown GY Gray GN Green W White O Orange Y Yellow END OF TABLE b Electrical Connector Description Refer to Figure 3 6 The standard electrical connectors used by Ricon are Molex 062 Series These con nectors have terminal numbers molded onto the back use these numbers and wire colors to identify wires c Diagram Labels FIGURE 3 7 DIAGRAM LABELS FIGURE 3 6 MOLEX CONNECTOR...

Page 38: ...MAINTENANCE DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL d Electrical Symbols Figure 3 8 defines the symbols used on the electrical wiring diagram FIGURE 3 8 ELECTRICAL WIRING DIAGRAM SYMBOLS ...

Page 39: ...3 10 MAINTENANCE DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL 2 WIRING DIAGRAM Refer to Figures 3 9 and 3 10 on the following two pages The diagram is divided into two sheets ...

Page 40: ...J22 PENDANT 1 R 3 W 2 O 5 4 BK 6 BK BK 2 W 1 4 3 12V 8A STOW UP DEPLOY DOWN COM NC GN BK NO FAST P13 W J13 W BK STOW STATUS DOWN UP enable P14 J14 SLOW BLOCK O BK DIODES P3 J3 N C 12V 8A GRN SIDE RED TOP DOWN VALVE SLO BLOC VALVE PUMP ON VALVE CONTACTOR SIDE MOTOR CAM 6 J23 O 5 R 7 8 9 INTERLOCK NO SWITCHES CUTOFF 2EA J15 P15 LIFT CONTROL J16 P16 BL BK 4 3 V 2 GN R 1 BK 4 W 3 R GN GN 2 R 1 CONTACT...

Page 41: ...3 12 MAINTENANCE DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL FIGURE 3 10 K SERIES DOT PUBLIC USE LIFT SCHEMATIC SHEET 2 RSM0080600 P12 Pressure Mat Detector J12 Rollstop Sensor JR PR ...

Page 42: ...rder the part number in the far right column Most kits contain a single part plus hardware Therefore you may need to order more than one kit if the part is used more than once on a major assembly Small hardware and fasteners are supplied in bags of ten The quantity listed is the number of bags needed for the assembly in the figure In most cases the bag will contain more pieces than needed PARTS DI...

Page 43: ...MUM LOAD PN 26201 PATENT NO PN 19518 K SERIES 26214 MANUAL OPERATION 2 1 2 OPERATION PN 26214 MANUAL 1 RESTRAINT BELT FASTEN OCCUPANT PN 26155 BELT RESTRAINT BEFORE OPERATING LIFT Standees Stow Lift Exit Vehicle Enter Vehicle Deploy Lift WHEELCHAIR STANDEE LIFT K SERIES PUBLIC USE PUBLIC USE PN 32146 INSTRUCTIONS OPERATING EXTERIOR VEHICLE OPERATING INSTRUCTIONS Standees MANUAL OPERATION CAUTION S...

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Page 45: ...4 SPARE PARTS DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL 2 1 20 10 18 4 9 21 23 21 6 7 7 7 13 17 19 16 22 14 3 12 8 5 11 24 25 26 27 15 30 29 RSM0040900 28 FIGURE 4 2 PUBLIC USE PUMP ASSY ...

Page 46: ...RING 2 V2 SH 017 14 MOTOR ASSY 12V 3 ISKRA 1 14332 15 DECAL 8 AMP CIRCUIT BREAKER 1 18797 16 ADAPTER 625 D HOLE TO 484 ROUND 1 V2 ES 059 17 SCREW SHC 1 4 20 X 2 25L BAG OF 10 3 32407 18 FITTING SRT 1 4J STEEL 1 V2 SH 012 19 LIGHT LIFT ARMED INDICATOR 12V GREEN 1 UL ES 034 19A LIGHT LIFT ARMED INDICATOR 24V GREEN 1 V2 ES 016 20 WASHER FLAT 406X 812X 065 BAG OF 10 1 17510 21 TERM SPL M22 18 FULLINS ...

Page 47: ...ECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL 3 29 1 2 2 4 5 6 8 9 10 7 22 21 20 19 12 11 13 26 25 22 A 14 18 27 C B 24 D A 15 B 16 C D E 17 28 23 30 31 RSM0041001 REF FIGURE 4 3 PUBLIC USE HYDRAULIC SYSTEM ...

Page 48: ...TOR 6 SAE MALE X 4 JIC MALE 2 26591 15 FITTING L MALE 10 32 X 1 4 BARB 2 V2 SH 16 16 KIT CYL REPAIR W SEALS SUPERSEDED BY 21829 2 V2 SH 56 16A KIT CYL REPAIR PISTON GLAND ASSY 2 21829 17 KIT FLOW CONTROL FIXED RATE 50 GPM KIT OF 2 1 30968 18 SCREW HEX RECESS HEAD 1 4 20 X 1 BAG OF 10 4 14491 19 HOSE ASSY HYDRAULIC 61 X 1 4 JIC X 1 4 JIC 1 V2 SH 009 19A HOSE ASSY HYDRAULIC 64 X 1 4 JIC X 1 4 JIC 1 ...

Page 49: ...GLAND NUT 1 50 WITH SEAL SUPERSEDED BY 21829 2 13009 28A GLAND ASSY FOR S N ABOVE 236622 SEE KIT 21829 2 42305 29 COVER LIGHT REF 31783 30 LIGHT BEACON 1 32440 31 LIGHT ASSY EXTENSION 1 33049 NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts NOTE Item or configuration not shown NOTE Refer to Pump Assembly figure for parts breakdown ...

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Page 51: ...K06 D K SERIES PUBLIC USE SERVICE MANUAL A 16 7 17 18 15 1 14 25 26 10 2 3 5 4 19 28 B 13 21 22 20 A A 9 23 24 6 11 12 8 6 30 31 B 27 RSM0080300 MAIN CIRCUIT BREAKER BRIDGEPLATE LOAD SENSOR 22 21 32 FIGURE 4 4 PUBLIC USE ELECTRICAL SYSTEM ...

Page 52: ... PIN EXTENSION FOLD CUTOFF BAG OF 10 1 15914 16 MS 10 24 X 1 3 4 PHIL PAN BAG OF 10 1 29318 17 MS 8 32 X 1 1 4 PHIL PAN BAG OF 10 1 15906 18 NUT HEX 8 32 NYLON INSERT BAG OF 10 1 15907 19 TAPE NON REFLECTIVE 1 35706 20 OBS ENCLOSURE SENSOR UNPAINTED 2 32295 21 SENSOR PHOTOBEAM RECEIVER 2 32499 22 SENSOR PHOTOBEAM TRANSMITTER 2 32498 23 SCREW RD HEAD 10 24 X 2 BAG OF 10 1 14497 24 SPRING COMPRESSIO...

Page 53: ...4 12 SPARE PARTS DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL 1 2 3 RSM0041200 FIGURE 4 5 PUBLIC USE PENDANT ...

Page 54: ...010 F 33022 1 K5503 F 33022 1 K5505 F 33022 1 K5510 F 33022 1 K5511 33022 3A KIT PENDANT COIL CORD 9 PIN FMVSS BLK 1 K2005 C 44870 1 K2010 C 44870 1 K5505 C 44870 1 K5510 C 44870 3B KIT PENDANT COIL CORD 29 DIA PUSH BUTTON BLK 1 K2003 42968 1 K2005 F 42968 1 K2010 F 42968 1 K5505 F 42968 1 K5510 F 42968 3C KIT PENDANT STRAIGHT CORD 10 FT FMVSS 1 K5510 F 44847 NOTE REF in QTY column is for Referenc...

Page 55: ...CEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL 1 4 17 26 25 9 8 34 10 19 35 11 12 7 13 18 5 36 20 23 21 3 2 33 28 29 30 31 22 15 27 14 6 24 16 16 32 RSM0054201 18 FIGURE 4 6 PUBLIC USE FOLDING PLATFORM ASSEMBLY ...

Page 56: ... LG PLATFORM 1 K2010 44264 KIT LINK ASSY LH YELLOW 54 LG PLATFORM 1 K5510 44264 6 MAIN SHAFT 1 DIA X 36 50 VT PI 43 1 K2003 34890 MAIN SHAFT 1 DIA X 36 50 VT PI 43 1 K5503 34890 6A MAIN SHAFT 1 DIA X 39 13 VT PI 49 1 K2005 34893 MAIN SHAFT 1 DIA X 39 13 VT PI 49 1 K5505 34893 6B MAIN SHAFT 1 DIA X 40 50 1 K2010 16607 MAIN SHAFT 1 DIA X 40 50 1 K5510 16607 MAIN SHAFT 1 DIA X 40 50 1 K5511 16607 7 T...

Page 57: ... 34 W PLATFORM W PLATE HDWR 1 K5510 55671 KIT ACTUATOR 34 W PLATFORM W PLATE HDWR 1 K5511 55671 14 BRIDGEPLATE ASSY INNER 30 PLATFORM 1 K2003 32464 14A BRIDGEPLATE ASSY INNER 32 PLATFORM 1 K2005 32444 14B BRIDGEPLATE ASSY INNER 32 PLATFORM 1 K5505 33483 14C BRIDGEPLATE ASSY INNER 34 PLATFORM 1 K2010 33082 BRIDGEPLATE ASSY INNER 34 PLATFORM 1 K5510 33082 BRIDGEPLATE ASSY INNER 34 PLATFORM 1 K5511 3...

Page 58: ... OD X 20 2 K2003 UV PF 839 30 SPACER 25 ID X 40 OD X 20 2 K5503 UV PF 839 30A SPACER 25 ID X 40 OD X 38 2 K5505 33805 SPACER 25 ID X 40 OD X 38 2 K2010 33805 SPACER 25 ID X 40 OD X 38 2 K5510 33805 SPACER 25 ID X 40 OD X 38 2 K5511 33805 31 NUT w NYLON INSERT 20 BAG OF 10 1 15919 32 NUT w NYLON INSERT 5 16 18 SST BAG OF 10 1 14415 33 SCREW HEX HEAD 20 X GR5 BAG OF 10 1 34518 34 BUSHING BRONZE 2 V2...

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Page 60: ...S PUBLIC USE SERVICE MANUAL A A 1 3 4 10 B B 12 13 14 11 15 4 17 66 34 34 34 34 C 36 37 42 43 47 48 50 51 45 52 53 46 54 58 59 60 2 57 41 55 62 56 63 64 65 71 70 67 68 40 RSM0054301 49 FIGURE 4 7 1 K SERIES DOT PUBLIC USE TRAVELING FRAME SHEET 1 OF 2 ...

Page 61: ... D K SERIES PUBLIC USE SERVICE MANUAL C 72 35 5 9 8 8 7 D 1 33 20 25 31 32 6 11 16 19 18 21 23 21 22 24 22 22 21 26 27 29 28 30 38 39 69 61 RSM0054401 SPRAY PAINT TOUCH UP 44 FIGURE 4 7 2 K SERIES DOT PUBLIC USE TRAVELING FRAME SHEET 2 OF 2 ...

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Page 63: ...R GREY 2 K2010 VT AC 250 3A ARM ASSY TOP 2 K5505 30858 ARM ASSY TOP 2 K5510 30858 ARM ASSY TOP 2 K5511 30858 4 ARM ASSY PARALLEL LOWER GREY 2 K2003 VT AC 252 ARM ASSY PARALLEL LOWER GREY 2 K2005 VT AC 252 ARM ASSY PARALLEL LOWER GREY 2 K2010 VT AC 252 4A ARM ASSY PARALLEL LOWER GREY 2 K5505 30835 ARM ASSY PARALLEL LOWER GREY 2 K5510 30835 5 LINK UPPER KNUCKLE LEVER ASSY 2 VT AC 070 6 LINK KNUCKLE ...

Page 64: ...GROOVED 8 VS AH 06 23 WASHER FENDER 1 4 X 1 OD BAG OF 10 2 25623 24 BLOCK PULLEY MOUNT INNER ROLLSTOP 2 V2 AC 112 25 SCREW BUTTON HEAD 1 4 20 x 2 1 4 SST BAG OF 10 4 19720 26 WASHER FLT 281 x 625 x 065 BAG OF 10 2 17504 27 NUT ESN 1 4 20 THIN SST BAG OF 10 2 13339 28 BUMPER IRS CAM ANTI RATTLE 2 V2 BU 090 29 CAM ASSY INNER ROLLSTOP ACTUATOR 2 V2 AC 190 30 KIT SPACER RUBBER INNER ROLLSTOP CAM 4 PER...

Page 65: ...3 5 1 V2 SP 093 54 STAND OFF LATCH COVER 2 V2 BU 080 55 SCREW HEX HEAD 5 16 18 X 3 4 BAG OF 10 1 15901 56 SCREW FLAT HEAD 5 16 18 X 3 4 BAG OF 10 1 14499 57 SCREW BUTTON HEAD 1 4 20 X 1 2 SST BAG OF 10 4 15902 58 COVER BASE LATCH 1 V2 CV 123 59 SCREW HEX HEAD 5 16 18 X 625 BAG OF 10 3 14495 60 WASHER FLAT 69OD x 34ID x 065 BAG OF 10 3 13350 61 SPRAY PAINT TOUCH UP CHARCOAL 1 25340 62 BUSHING E COV...

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Page 67: ...4 26 SPARE PARTS DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL 1 2 16 6 7 14 15 15 9 8 11 10 1 2 3 18 4 12 13 RSM0041501 5 17 9 FIGURE 4 8 PUBLIC USE HANDRAILS ...

Page 68: ...1 K5505 32477 HANDRAIL ASSY FMVSS RH 1 K5510 32477 HANDRAIL ASSY FMVSS RH 1 K5511 32477 4A HANDRAIL ASSY FMVSS RH W BUCKLE ASSY 1 K2005 36570 HANDRAIL ASSY FMVSS RH W BUCKLE ASSY 1 K2010 36570 HANDRAIL ASSY FMVSS RH W BUCKLE ASSY 1 K5505 36570 HANDRAIL ASSY FMVSS RH W BUCKLE ASSY 1 K5510 36570 5 KIT BUCKLE ASSY w SWITCH 1 22017 6 SCREW PAN HEAD 10 24 X 3 4 BAG OF 10 1 15957 7 SCREW HEX 5 16 18 X 3...

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Page 70: ...d capacity 800 lbs Manual backup up hand pump Manual backup down pressure release valve Lift weight 340 370 lbs DIMENSIONS inches A B C D E F G H MODEL Stationary frame width Height folded Installation depth folded Usable platform width Usable platform length Floor to ground travel Traveling frame width Clear entry width K2003 45 55 17 29 51 37 38 29 75 K2005 47 55 17 31 51 37 40 31 25 K2010 49 55...

Page 71: ...4 30 SPARE PARTS DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL NOTES ...

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