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32DSSK06.D
INSTALLATION
DECEMBER 2018
K-SERIES PUBLIC USE SERVICE MANUAL
1.
INSTALL MAIN CIRCUIT BREAKER
a. Disconnect
battery.
b. Mount main circuit breaker inside engine compartment within 12 inches of battery (to minimize length of un-
protected cable). Avoid installing near a heat source.
2.
ROUTE AND CONNECT MAIN POWER CABLE
CAUTION
Check under-side of vehicle before drilling to avoid damage to fuel lines, vent lines, brake lines, or wiring.
NOTE:
For applications where power cable is to pass through sheet metal, drill a 3/4" hole and use wire clamp pro-
vided. For applications where cable is to pass through plywood, drill a 1" hole and use black plastic grom-
met provided.
a. Refer
to
Figures 2-7
and
2-8
. Drill a hole through vehicle floor near or under pump solenoids so power ca-
ble can reach positive stud of side solenoid (the stud on side solenoid that is not connected to top solenoid
with a bus bar). Drill hole where the installed pump cover will cover it.
A
B
0.75” DIAMETER FOR FLOOR METAL
1.00” DIAMETER FOR OTHER
MATERIAL
30” PLATFORM WIDTH = 3.375”
32” PLATFORM WIDTH = 4.375”
A
RSM0043900
HYDRAULIC PUMP
BASEPLATE
B
1.25”
FIGURE 2-8: POWER CABLE ACCESS HOLE
b. Refer
to
Figure 2-7
. Install supplied heavy ring terminals to each end of the short (12" long) 4 AWG power
cable. Install one ring terminal, only, to one end of long power cable. Use an appropriate crimp tool (such
as Ricon hammer tool, part of kit P/N 01243).
c. Connect ring terminal end of long 4 AWG power cable to 90A main circuit breaker, then route power cable
underneath vehicle floor and up through hole in floor.
d. Refer
to
Figure 2-7
. Detach Kit P/N 37152 (Shipped with pump handle) then install onto ring terminal con-
nector before installing ring terminal onto positive connection block.
e. Tie power cable to vehicle chassis, and to pump assembly harness using cable ties. Avoid pinch points,
exhaust system, moving parts, and brake lines. Verify that power cable is secure.
CAUTION
Be sure that there is no interference with any parts that
could damage power cable or other wires in any way.