iii
TABLE OF CONTENTS
DECEMBER 2018
32DSSK06.D
K-SERIES PUBLIC USE SERVICE MANUAL
Chapter
Page
I. INTRODUCTION ....................................................................................................................... 1-1
A. WARRANTY INFORMATION
............................................................................................................. 1-2
B. SHIPMENT INFORMATION ............................................................................................................... 1-3
C. GENERAL SAFETY PRECAUTIONS ................................................................................................
1-3
D. MAJOR COMPONENTS .................................................................................................................... 1-4
II. INSTALLATION ........................................................................................................................ 2-1
A. GENERAL MECHANICAL INSTALLATION ......................................................................................
2-1
1.
LIFT LOCATION ............................................................................................................................................ 2-1
2.
LIFT INSTALLATION GUIDELINES ............................................................................................................. 2-1
3.
LIFT INSTALLATION INTO VANS ................................................................................................................ 2-2
4.
LIFT INSTALLATION INTO BUSSES ........................................................................................................... 2-5
B. ELECTRICAL INSTALLATION .......................................................................................................... 2-6
1.
INSTALL MAIN CIRCUIT BREAKER ............................................................................................................ 2-7
2.
ROUTE AND CONNECT MAIN POWER CABLE ......................................................................................... 2-7
3.
CONNECT CONTROL PENDANT ................................................................................................................ 2-8
4.
GROUND (COMMON) CONNECTIONS ...................................................................................................... 2-9
5.
INTERLOCK DEVICE INSTALLATION
................................................................................................................
2-10
C. FINAL ADJUSTMENTS ................................................................................................................... 2-10
1.
LIMIT SWITCH ADJUSTMENT ................................................................................................................... 2-10
2.
PLATFORM TILT ADJUSTMENT ............................................................................................................... 2-12
3.
PLATFORM FOLDING LINKAGE ADJUSTMENT ...................................................................................... 2-14
4.
PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT
...................................................................
2-14
D. VERIFY INSTALLATION
.................................................................................................................. 2-15
E. SAFETY CHECKLIST FOR VEHICLE MANUFACTURER ............................................................. 2-15
F. CUSTOMER ORIENTATION
............................................................................................................ 2-15
III. MAINTENANCE AND REPAIR ................................................................................................. 3-1
A. LUBRICATION ................................................................................................................................... 3-1
B. CLEANING ......................................................................................................................................... 3-2
C. MAINTENANCE SCHEDULE
............................................................................................................. 3-2
D. TROUBLESHOOTING ....................................................................................................................... 3-3
1.
LIFT TROUBLESHOOTING
.....................................................................................................................................
3-3
2.
PUMP SOLENOID LED STATUS INDICATOR ............................................................................................ 3-4
3.
BRIDGEPLATE CABLE ASSEMBLY REPLACEMENT ................................................................................ 3-4
4.
LIMIT SWITCH STATES ............................................................................................................................... 3-6
E. HYDRAULIC CIRCUIT DIAGRAM ..................................................................................................... 3-7
F. ELECTRICAL WIRING DIAGRAM ..................................................................................................... 3-8
1.
DIAGRAM LEGENDS ................................................................................................................................... 3-8
2.
WIRING
DIAGRAM
..................................................................................................................................................
3-11
IV. SPARE PARTS ......................................................................................................................... 4-1
APPENDIX 1: K-SERIES LIFT SPECIFICATIONS .................................................................................... 4-29
