Wachs POW-R-DRIVE II, Manual

Page 1: ...k Motor Revised Oct 20 i E H WACHS COMPANIES 100 Shepard St Wheeling Il 60090 Patent Pending PIPE VALVE MAINTENANCE MACHINES Mod PRD II S N POW R DRIVE II VALVE OPERATOR MODEL PRD II IND E H Wachs 600 Knightsbridge Parkway Lincolnshire IL 60069 ...

Page 2: ......

Page 3: ...RTS AND GRAPHS 18 19 SECTION VI MAINTENANCE 22 SECTION VII PARTS LISTS AND EXPLODED VIEWS 23 32 Head Assembly All Models 24 25 Parts List and Exploded View Elecric 220v 26 27 Parts List and Exploded View Elecric 110v 28 29 Parts List and Exploded View Hydraulic 30 31 Parts List and Exploded View Pneumatic 32 33 Parts List and Exploded View Air Motor 34 35 Pow R Drive Accessories 36 37 Electrical S...

Page 4: ...es Operate 3 times more valves per day Be ready for emergency shut offs Eliminate operator fatigue and back injury Offers maximum valve protection Operate valves where access is limited Easy to store easy to use Can be used easily by one operator From Left to Right Hydraulic Electric and Pneumatic Models SECTION I STANDARD EQUIPMENT PACKAGING The Pow R Drive II comes housed in a compact steel stor...

Page 5: ...utomatic stop after release Hydraulic Adjustable torque setting valve from 0 to 800 ft lbs with torque indicator gauge Reversing valve springloaded self centering automatic stop after release Revolution Counter Built in digital counter display Push button reset counts in 1 10 revolution increments forward and reverse automatically Torque Gauges Hydraulic 0 to 800 ft lbs Glyc erine filled Pneumatic...

Page 6: ...e caused or aggravated by repetitious forceful exertions of the hands and arms CAUTION Use minimum hand grip force Keep wrists straight Avoid prolonged continuous vibration exposure Avoid repeated bending of wrists and hands Keep hands and arms warm and dry ALWAYS WEAR PROTECTIVE EQUIPMENT 1 READ THE OPERATING MANUAL Reading the setup and operating instructions prior to beginning the setup proce d...

Page 7: ...POW R DRIVE II 7 Set Up Operating Procedures Section IV ...

Page 8: ... a few turns so that the higher velocity water flowing under the gates can move the remainder of the sediment down stream After the valve is reopened it should be turned in the closing direction one or two revolutions Thus the next time the valve is operated it will not be necessary to start with a nut and stem jammed against the bonnet and there will be no guesswork about which way to turn the nu...

Page 9: ...ows the torque toPULLthemachinehandle away from his body FIGURE 1 SECTION IV SET UP AND OPERATION cont II OPERATOR POSITIONING Standing on the wrong side of the machine will allow the handle to PUSH against the operator and can knock him off balance or pin him against an obstacle if torque suddenly increases When positioned prop erly an increase in torque will PULL the handle and control out of th...

Page 10: ...ve an effect to this The recommended start up procedure for operating a valve is to set the Pow R Drive II to its lowest torque setting CONTROLS AND COMPONENTS ELECTRIC Pow R Drive II 1 10th Counter W Reset Button High Low Torque Setting Electric Motor Lifting Handles Overload Reset Button Power Head Ground Fault Interrupter Forward Reverse Lever Operator Position Decal Valve Socket Stop Collar Va...

Page 11: ... setting Once the valve has started turning return the speed control knob to the high speed low torque setting This procedure will assure you that the machine stops operating as soon as any type of obstruction is encountered or when the valve is seated DURING OPERATION When operating a valve a build up of torque can be felt by the operator When this occurs it is a sign of either build up of materi...

Page 12: ...e is to set the Pow R Drive II to its lowest torque setting SECTION IV SET UP AND OPERATION 1 10th Counter W Reset Button Hydraulic Motor Lifting Handles Power Head Forward Reverse Lever Operator Position Decal Supply Outlet Torque Control Knob Torque Gauge Valve Socket Stop Collar Valve Operator Extension Handle CONTROLS AND COMPONENTS HYDRAULIC Pow R Drive II CAUTION DO NOT connect or disconnect...

Page 13: ...type of ob struction is encountered or valve begins to seat DURING OPERATION When operating a valve a build up of torque can be felt by the operator When this occurs it is a sign of either build up of material in the valve gate slides or that the end of travel is approaching The operator should change sides and reverse the valve direction for a few turns doing this each time resistance is felt Thi...

Page 14: ...The recommended start up procedure for operating a valve is to set the Pow R Drive II to its lowest torque setting SECTION IV SET UP AND OPERATION CONTROLS AND COMPONENTS PNEUMATIC Pow R Drive II 1 10th Counter W Reset Button Exhaust Ports Lifting Handles Power Head Torque Gauge Operator Position Decal Torque Control Knob Power Lever Forward Reverse Ring Air Inlet CAUTION DO NOT connect or disconn...

Page 15: ...RRANTY NOTE 1 More torque will be required to seat un seat or clear tuberculin from the valve 2 Maximum torque cut off can be reset by free running Pow R Drive II with no load and adjusting torque control until torque indica tor gauge reads desired torque cut off procedure assures you that the machine will stop operation as soon as any type of obstruc tion is encountered or valve begins to seat DU...

Page 16: ... and extension to secure them SECTION IV SET UP AND OPERATION An extension handle should be used when the torque required to turn a valve is more than one operator can control easily The second operator should stand on the op posite side of the Pow R Drive II as the primary operator see photograph Thetorqueshouldbepullingthemachinehandle away from both the secondary and primary operator 2 When the...

Page 17: ...POW R DRIVE II 17 SECTION V MISCELLANEOUS CHARTS AND GRAPHS ...

Page 18: ...0 2 8 6 2 700 1 5 7 5 800 5 10 Torque Performance Charts Electric 110 Volts Eibenstock High Speed Low Torque Setting Low Speed High Torque Setting Factory rated continuous load high speed low torque Factory rated continuous load low speed high torque Electric 220 Volts High Speed Low Torque Setting Low Speed High Torque Setting Factory rated continuous load high speed low torque Factory rated cont...

Page 19: ... rated continuous load FT LBS RPM FT LBS RPM 100 24 100 13 200 22 200 11 300 20 300 7 400 17 400 5 500 10 500 4 600 8 600 3 700 6 700 2 800 1 800 1 Hydraulic Pneumatic Based on 8 gpm 1800 psi Based on 90 psi 60 cfm SECTION V MISCELLANEOUS CHARTS AND GRAPHS ...

Page 20: ......

Page 21: ...POW R DRIVE II 21 SECTION VI MAINTENANCE ...

Page 22: ... vent hole plug Figure 1 3 Check oil level Oil should be visible in holes SECTION VI MAINTENANCE Figure 2 Figure 1 4 If oil is required pour oil in either hole until oil level is visible Maximum gear box capacity is 5 oz Figure 2 NOTE The E H Wachs Company recom mends 123 Kent Gear Oil with Moly 90 wt Part No 02 401 00 5 Replace plugs ...

Page 23: ...POW R DRIVE II 23 SECTION VII PARTS LISTS EXPLODED VIEW DRAWINGS ...

Page 24: ...ING 078 05 014 00 2 SEAL 079 56 035 00 1 LOCK NUT 080 58 045 00 1 COUNTER REVOLUTION 144 11 144 00 1 GASKET 145 11 145 00 2 SENSOR POSITION 146 11 146 00 1 CLIP SENSOR RETAIN 147 11 147 00 1 GEAR COUNTER 149 11 149 00 1 COVER COUNTER SENSOR FASTENERS 1 90 001 06 1 SHCS 6 32 X 5 8 2 90 005 02 1 NUT HEX 6 32 3 90 006 54 2 PIN ROLL 4 90 016 56 1 PIN ROLL 5 64 x 7 16 5 90 046 05 2 PIN 3 16 X 1 2 DOWEL...

Page 25: ...25 ...

Page 26: ...NAL N S 11 102 00 3 END SCREW TERMINAL 103 11 103 00 1 GEAR PLANETARY 106 11 106 00 2 HOLDER BRUSH MODIFIED N S 11 112 01 1 220 V MOTOR 114 11 114 00 1 CORD CONNECTOR 008 11 115 00 1 WELDMENT MOTOR 123 11 123 00 1 HOUSING SWITCH 124 11 124 00 1 SWITCH MODIFIED 131 11 131 00 20 WIRE 6 COND 16 GA 132 11 132 00 6 TERMINAL END FASTENERS 1 90 040 62 4 SHCS 10 32 X 1 1 4 3 90 040 27 4 SHCS 10 24 X 2 3 4...

Page 27: ...27 ...

Page 28: ...1 00 6 END SCREW TERMINAL N S 11 102 00 3 END SCREW TERMINAL 103 11 103 00 1 GEAR PLANETARY 106 11 106 00 2 HOLDER BRUSH MODIFIED 008 11 115 00 1 WELDMENT MOTOR 123 11 123 00 1 HOUSING SWITCH 124 11 124 00 1 SWITCH MODIFIED N S 11 131 00 20 WIRE 6 COND 16 GA 132 11 132 00 6 TERMINAL END REF PART NO QTY DESCRIPTION FASTENERS 1 90 040 62 4 SHCS 10 32 X 1 1 4 N S 90 026 05 2 PIN DOWEL 1 8 X 1 2 7 90 ...

Page 29: ...11 080 00 181 061 041 ...

Page 30: ...AR 11 103 00 FOUND ON ELECTRIC HYDRAULIC MODELSONLY REF PARTNO QTY DESCRIPTION 019 11 019 00 1 BLOCK MOTORMOUNT 029 11 029 00 1 CLAMP LOWER 030 11 030 00 1 CLAMP UPPER 042 11 042 00 1 HANDLE PIPE 043 11 043 00 1 KEY EXTENSION 045 11 045 00 1 PIN QUICK RELEASE 054 11 054 00 1 GRIP RUBBER 057 11 118 00 1 HANDLE TAPERED 064 11 064 00 1 PLATE HANDLEEXT 067 11 141 00 1 MANIFOLD N S 11 070 00 1 LABEL OP...

Page 31: ...31 081 ...

Page 32: ...0 1 MOUNT MOTOR 029 11 029 00 2 CLAMP LOWER 030 11 030 00 2 CLAMP UPPER N S 11 042 00 1 HANDLE PIPE N S 11 043 00 1 KEYEXTENSION N S 11 044 00 1 HANDLE EXTENSIONASSY 045 11 045 00 1 PIN QUICK RELEASE 054 11 054 00 1 GRIP RUBBER 057 11 118 00 1 HANDLE TAPERED 064 11 064 00 1 PLATE HANDLEEXT N S 11 070 00 1 LABEL OPERATORPOS 074 11 074 00 1 SEAL DRIVEADAPTOR 076 11 076 00 1 LOCK WASHER 1 2 077 11 09...

Page 33: ...33 081 ...

Page 34: ...R LOCK NUT 869923 3 1 FRONT BEARING PLATE 869929 0 1 MOTOR SPACER 869931 6 1 THROTTLE VALVE SEAT 869932 4 1 THROTTLE VALVE 869933 2 1 INLET BUSHING 869943 1 1 MUFFLER 203148 2 1 CYLINDER reversible 203151 6 1 HANDLE reversible 617510 3 1 O RING 812918 1 1 CYLINDER PIN 847234 2 1 O RING 847603 8 1 MOTOR ALIGNMENT PIN 867554 8 1 REVERSING VALVE SCREW 869928 2 1 REAR BEARING PLATE 869939 9 1 MOTOR SP...

Page 35: ...35 ...

Page 36: ... 1 3 8 X 2 1 2 ROLL PIN 132 90 218 00 1 3 4 X 1 1 4 GALV BUSHING 136 05 136 00 1 15 16 DRIVE SOCKET 138 05 138 00 1 DRIVE KEY 12 62 121 00 1 LANYARD 6 0 139 90 056 70 1 1 4 X 2 ROLL PIN 163 02 163 00 1 FILTER BODY 164 02 164 00 1 FILTER ELEMENT 192 02 192 00 1 END PLUG N S 05 061 01 1 6 FT X 1 2 HOSE WHIP N S 05 403 00 1 4 FT VALVE KEY EXT N S 02 401 00 1 H D WORM GEAR OIL QT N S 02 402 00 1 AIR M...

Page 37: ...37 ...

Page 38: ...POW R DRIVE II Electrical Schematics Eibenstock Milwaukee Electric RevolutionCounter Wire 38 ...

Page 39: ...39 ...

Page 40: ...POW R DRIVE II 40 SECTION VIII VALVE EXCERCISING LOG ...

Page 41: ...POW R DRIVE II 41 Valve Exercising Log Valve Valve Gate Gate Open To Number Date Operate Location Size Depth Position RT LF Of Turns Comments ...

Page 42: ...POW R DRIVE II 42 Valve Exercising Log Valve Valve Gate Gate Open To Number Date Operate Location Size Depth Position RT LF Of Turns Comments ...

Page 43: ...SORIES PAGE SEE PAGE 32 2 ELECTRIC DRIVE BILL OF MATERIAL UPDATED TO REFLECT NEW PARTS REFERENCE S 017 018 112 SEE PAGE 26 27 3 HEAD ASSEMBLY BILL OF MATERIAL UPDATED TO REFLECT NEW PINION SHAFT REFERENCE 014 SEE PAGE 24 25 4 UPDATED MACHINE SPECIFICATIONS PAGE 5 5 RE ORGANIZED MANUAL TO FOLLOW NEW FORMAT D O C April 1998 MANUAL MACHINE REVISIONS D O C 25 MARCH 1994 D O C 25 MARCH 1994 D O C 23 AU...

Page 44: ...work done at our plant will be estimated and the customer advised of cost and time required to complete repair WARRANTY INFORMATION Enclosed with the manual is a warranty card Please fill out the registration card and return to E H Wachs Retain the owners registration record and warranty card for your information RETURN GOODS ADDRESS E H Wachs Company 100 Shepard Street Wheeling Illinois 60090 Cal...