Wachs TRAV-L-VAC 300, Manual

       WACHS TRAV-L-VAC 300

8

 SECTION IV

                             SET-UP AND OPERATION

TRAILER PACKAGE ASSEMBLY:

NOTE: REFER TO INSTALLATION DIAGRAM

1.Bolt fender braces (076) to dump gate sides by using 3/8-16 x 3/4

HHCS, 3/8 lock washers and 3/8-16 hex nuts.

2.Secure the fenders (075) to the fender braces by using 3/8-16 x 3/

4 HHCS, 3/8 lockwashers and 3/8-16 hex nuts. Align the holes in
the fender with the holes in the TLV frame (01).

3.Position the axle (078) under the frame with the torsion arms

trailing toward the dump gate. The axle is bolted to the fame
through the holes closest to the tongue side of the frame.

4.Join the fenders to the axle, through the frame, by using 1/2-13 x 4-

1/2 HHCS (6), 1/2 flat washers (3) 1/2 lock washers (4) and 1/2-
13 hex nuts (5). (Fig. 1)

12.Pull the green and brown wires up through the conduit directly

above the exit hole. The green and brown wires are for the RIGHT
tail light. (Fig. 2)

13.The yellow and brown wires are strung along the TLV frame

below the dump gate. The yellow and brown wires are for the
LEFT tail light. (Fig. 2)

14.Holes are predrilled in the frame to secure the wires using wire

clamps and #10 self drilling hex head screws.

15.Pull the yellow and brown wires up through the conduit and out

through the hole near the fender brace.

16.Remove the slack from the trailer wires and secure them to the

fender braces with the supplied adhesive wire clips.

17.Cut the trailer wires allowing for sufficient length to connect the

tail lights (082 & 083)

18.Strip the ends of the trailer wires 1/2" for proper connection.

19.Feed the trailer wires through the upper slots on the fender braces.

20.Push the stripped brown ends into the hole on the trailer lights

marked tail.

21.Push the stripped green and yellow ends into the hole on the

trailer lights marked stop.

22.Bolt the trailer lights to the fender braces using 1/4-20 hex nuts

  and 1/4 lock washers.

23.Check that the lights are working properly.

24.Attach your license plate through the holes on the LEFT fender

  brace. Apply the amber side markers on each side of the TLV 300
  frame.

NOTE: Ensure

 that the axle is mounted perpendicular to

the direction of travel. A misaligned axle will decrease
tire life and will not tow satisfactorily.

5.Place the center caps (081) in the rim and mount the wheels

(079) on the axle using the lug nuts (080).

6.Pull the wire harness (084) wires through the hole at the back of

the tongue receiver. Do not remove the protective loom from the
wires.

7.Insert tongue (077) into the receivers. Be sure to pull the

excess wire with the tongue to avoid damage.

8.Line up the holes in the tongue with the holes in the receiver.

Secure the tongue in place with the supplied pull pins (090)
and keeper pins.

9.Attach the jack (103) to the tongue using the supplied snap ring

(104).

10.Pull the trailer wires through the holes under the TLV frame

until they come out the back corner, beneath the drain plug.

11.In addition to pulling the trailer wires through the holes, adhesive

wire clips (*106) are provided to keep the wiring secured to the
frame.

(Fig. 1)

(Fig. 2)