Wacker Neuson AR 36 Series, Operator'S Manual

Page 1: ...Operator s Manual External vibrator AR 36 0109966en 007 12 2009 ...

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Page 3: ... the right for copying and distribution are reserved Copyright 2008 by Wacker Construction Equipment AG No part of this publication may be reproduced in any form or by any means electronic or mechanical including photocopying without express permission in writing from Wacker Construction Equipment AG Any type or manner of reproduction distribution or storage on data carriers or storage mediums not...

Page 4: ...function 18 4 4 Note 18 4 5 Connection 18 4 6 Adjustment of centrifugal force 18 5 Maintenance 19 5 1 Maintenance schedule 19 6 Eccentric 20 6 1 Centrifugal forces table AR 36 3 230 Vario 21 6 2 Centrifugal forces table AR 36 3 W 23 6 3 Centrifugal forces table AR 36 3 26 6 4 Centrifugal forces table AR 36 3 6 W 30 6 5 Centrifugal forces AR 36 3 6 32 6 6 Centrifugal forces AR 36 6 34 6 7 Centrifug...

Page 5: ...ther use is regarded as improper Any damage resulting from improper use will void the warranty and the liability on behalf of the manufacturer The operator assumes full responsibility Structural modifications Never attempt to modify the machine without the written permission of the manufacturer Failure to do so will endanger your safety In addition this will void the warranty and the liability on ...

Page 6: ...se to accept liability for injuries to persons or for damage to materials in the following cases Structural modifications Improper use Improper handling Use of spare parts and accessories not produced by WACKER Operator s manual Always keep the operator s manual near the machine or near the worksite for quick reference If you have misplaced the operator s manual or require an additional copy conta...

Page 7: ...ing personnel Operator qualifications Only trained personnel are permitted to start and operate the machine The following rules also apply You are physically and mentally fit You have received instruction on how to independently use the machine You have received instruction in the proper use of the machine You are familiar with required safety devices You are authorized to start machines and syste...

Page 8: ...n by moving machine parts Personal protective gear Wear personal protective gear to avoid injuries or health hazards Non skid hard toed shoes Work gloves made of durable material Overalls made of durable material Hardhat Ear protection Ear protection This machine generates noise that exceeds the country specific permissible noise levels individual rating level It may therefore be necessary to wear...

Page 9: ...ected in the operator s manual Vertical stability Always make sure that you maintain a safe distance when working with the machine This applies particularly when working on scaffoldings ladders etc Switching off the machine Switch the machine off and pull the mains plug out of the plug receptacle before taking a break or if the machine will not be used Store the machine in such a way that it canno...

Page 10: ... switches is required Standard fault current protective switch AC sensitive type A AC DC sensitive fault current protective switch type B The machine may only be connected to an electric power supply with all machine parts in proper working condition Mains plug Power cable over the entire length The machine may only be connected to an electric power supply with the protective earth PE connector in...

Page 11: ...ction against overload To protect the motor against overload WACKER recommends the use of a motor protective circuit breaker Using stable formwork Only use stable molds and formwork for attaching the external vibrator Tighten the fastening screws Molds and formworks that are not firm enough or loose connections may overload the motor or result in being damaged themselves Check whether your formwor...

Page 12: ...9GB fm 10 Disconnecting the machine from the electric power supply Before carrying out service or maintenance work pull the mains plug out of the plug receptacle in order to disconnect the machine from the electric power supply ...

Page 13: ... V 230 1 0 400 240 1 400 500 Frequency Hz 50 0 87 50 Rated current A 1 75 1 3 1 68 0 75 0 6 Vibrations min 1 3000 0 5220 3000 Centrifugal force Standard kN 2 61 0 3 28 2 61 2 70 Centrifugal force max kN 2 93 0 3 28 2 93 3 47 Class rating I Type of protection IP 65 Sound pressure level LPA at operator s station dB A below 70 The sound value was determined according to EN ISO 11204 for sound pressur...

Page 14: ...V 115 1 230 3 240 1 400 Frequency Hz 60 Rated current A 3 5 1 3 1 68 0 75 Vibrations min 1 3600 Centrifugal force Standard kN 2 51 2 56 Centrifugal force max kN 2 97 3 44 Class rating I Type of protection IP 65 Sound pressure level LPA at operator s station dB A below 70 The sound value was determined according to EN ISO 11204 for sound pressure levels LpA at nominal motor rpm s and while freely h...

Page 15: ...tage V 440 460 480 Frequency Hz 60 Rated current A 0 68 0 65 0 63 Vibrations min 1 3600 Centrifugal force Standard kN 2 56 Centrifugal force max kN 3 44 Class rating I Type of protection IP 65 Sound pressure level LPA at operator s station dB A below 70 The sound value was determined according to EN ISO 11204 for sound pressure levels LpA at nominal motor rpm s and while freely hanging in the air ...

Page 16: ...transformer Power input kW 0 4 Voltage V 42 3 Frequency Hz 200 Rated current A 9 Vibrations min 1 6000 Centrifugal force Standard kN 2 17 2 3 Centrifugal force max kN 3 47 Class rating III Type of protection IP 65 Sound pressure level LPA at operator s station dB A below 70 The sound value was determined according to EN ISO 11204 for sound pressure levels LpA at nominal motor rpm s and while freel...

Page 17: ...50 Frequency Hz 200 Rated current A 9 3 7 1 7 Vibrations min 1 6000 Centrifugal force Standard kN 2 85 1 74 2 85 Centrifugal force max kN 3 47 Class rating III I Type of protection IP 65 Sound pressure level LPA at operator s station dB A below 70 The sound value was determined according to EN ISO 11204 for sound pressure levels LpA at nominal motor rpm s and while freely hanging in the air Requir...

Page 18: ...ncy Hz 200 Rated current A 6 0 Vibrations min 1 12000 Centrifugal force Standard kN 1 74 Centrifugal force max kN 3 47 Class rating III Type of protection IP 65 Sound pressure level LPA at operator s station dB A below 70 The sound value was determined according to EN ISO 11204 for sound pressure levels LpA at nominal motor rpm s and while freely hanging in the air Required cable cross section in ...

Page 19: ...vibrating tables vibrating blocks and machines In building construction and civil engineering to be used as form vibrators in all pre cast concrete factories to fit planks plates etc for AR 36 with 3000 and 3600 vibrations per minute For the equipment of silos plus a variety of tasks such as loosening and releasing bulk and loose materials Not recommended for applications on in situ concrete formw...

Page 20: ...d to the data shown on the rating plate Connect equipment designed for normal frequencies to an appropriate supply network Connect equipment designed for high frequencies to a WACKER frequency and voltage converter with an appropriate secondary power delivery Assembly instructions for the version without plug receptacle Danger of electrocution Only a qualified electrician is permitted to assemble ...

Page 21: ...ntenance 5 1 Maintenance schedule Parts Maintenance jobs Maintenance intervals Supply cable 11 Check for perfect condition replace defective cable daily External vibrator 1 Tighten all accessible screw connections after first 20 hours ...

Page 22: ...assembled either in one direction position 1 or at an angle of 120 one to another position 2 Hence the centrifugal forces can be adjusted in several different ways 1 By removing individual flywheel discs 2 By turning individual flywheel discs If the maximum centrifugal force is not required proceed according to item 1 to obtain a low flywheel effect and thus short starting and slowing down times ...

Page 23: ... 0 76 3 69 8 0 87 4 21 9 0 98 4 74 10 1 08 5 27 9 1 0 93 8 2 0 78 7 3 0 66 6 4 0 57 5 5 0 54 8 1 0 82 7 2 0 68 6 3 0 56 5 4 0 5 7 1 0 71 6 2 0 57 5 3 0 47 4 4 0 43 6 1 0 6 5 2 0 47 4 3 0 39 5 1 0 5 4 2 0 38 3 3 0 33 4 1 0 39 3 2 0 29 3 1 0 29 2 2 0 22 2 1 0 19 1 1 0 11 Number of eccentric weights per Number of eccentric weights per Centrifuga l Moment of inertia side Pos 1 side Pos 2 kN 10 4kgm2 1...

Page 24: ... 3 1 43 4 4 1 31 6 1 1 83 5 2 1 43 4 3 1 18 5 1 1 51 4 2 1 14 3 3 0 99 4 1 1 18 3 2 0 87 3 1 0 87 2 2 0 66 2 1 0 57 1 1 0 33 Number of eccentric weights per Number of eccentric weights per Centrifuga l Moment of inertia side Pos 1 side Pos 2 kN 10 4 kgm2 ...

Page 25: ...21 9 0 98 4 74 10 1 08 5 27 11 1 19 5 79 12 1 3 6 32 13 1 41 6 85 14 1 52 7 37 15 1 63 7 9 16 1 74 8 43 17 1 84 8 95 18 1 95 9 48 19 2 06 10 01 20 2 17 10 53 21 2 28 11 06 22 2 39 11 58 23 2 5 12 11 24 2 6 12 64 25 2 71 13 16 26 2 82 13 69 27 2 93 14 22 26 1 2 77 25 2 2 61 24 3 2 46 23 4 2 31 22 5 2 17 21 6 2 03 20 7 1 91 19 8 1 79 18 9 1 69 17 10 1 61 16 11 1 54 15 12 1 49 14 13 1 47 25 1 2 66 24...

Page 26: ...ic weights per Number of eccentric weights per Centrifuga l Moment of inertia side Pos 1 side Pos 2 kN 10 4 kgm2 20 1 2 12 19 2 1 96 18 3 1 81 17 4 1 67 16 5 1 54 15 6 1 42 14 7 1 32 13 8 1 23 12 9 1 17 11 10 1 14 19 1 2 01 18 2 1 85 17 3 1 71 16 4 1 56 15 5 1 44 14 6 1 32 13 7 1 22 12 8 1 15 11 9 1 1 10 10 1 08 18 1 1 9 17 2 1 75 16 3 1 6 15 4 1 46 14 5 1 33 13 6 1 22 12 7 1 13 11 8 1 07 10 9 1 0...

Page 27: ...0 86 8 4 0 75 7 5 0 68 6 6 0 65 10 1 1 04 9 2 0 89 Number of eccentric weights per Number of eccentric weights per Centrifuga l Moment of inertia side Pos 1 side Pos 2 kN 10 4 kgm2 8 3 0 76 7 4 0 66 6 5 0 6 9 1 0 93 8 2 0 78 7 3 0 66 6 4 0 57 5 5 0 54 8 1 0 82 7 2 0 68 6 3 0 56 5 4 0 5 7 1 0 71 6 2 0 57 5 3 0 47 4 4 0 43 6 1 0 6 5 2 0 47 4 3 0 39 5 1 0 5 4 2 0 38 3 3 0 33 4 1 0 39 3 2 0 29 3 1 0 2...

Page 28: ... 74 10 1 08 5 27 11 1 19 5 79 12 1 3 6 32 13 1 41 6 85 14 1 52 7 37 15 1 63 7 9 16 1 74 8 43 17 1 84 8 95 18 1 95 9 48 19 2 06 10 01 20 2 17 10 53 21 2 28 11 06 22 2 39 11 58 23 2 5 12 11 24 2 6 12 64 25 2 71 13 16 26 2 82 13 69 27 2 93 14 22 28 3 04 14 74 29 3 15 15 27 30 3 25 15 8 31 3 36 16 32 32 3 47 16 85 31 1 3 31 30 2 3 15 29 3 3 28 4 2 85 27 5 2 7 26 6 2 56 25 7 2 42 24 8 2 3 23 9 2 18 22 ...

Page 29: ...c weights per Number of eccentric weights per Centrifuga l Moment of inertia side Pos 1 side Pos 2 kN 10 4 kgm2 20 8 1 89 19 9 1 79 18 10 1 69 17 11 1 62 16 12 1 56 15 13 1 53 14 14 1 52 26 1 2 77 25 2 2 61 24 3 2 46 23 4 2 31 22 5 2 17 21 6 2 03 20 7 1 91 19 8 1 79 18 9 1 69 17 10 1 61 16 11 1 54 15 12 1 49 14 13 1 47 25 1 2 66 24 2 2 5 23 3 2 35 22 4 2 2 21 5 2 06 20 6 1 93 19 7 1 81 18 8 1 69 1...

Page 30: ...ric weights per Number of eccentric weights per Centrifuga l Moment of inertia side Pos 1 side Pos 2 kN 10 4 kgm2 17 4 1 67 16 5 1 54 15 6 1 42 14 7 1 32 13 8 1 23 12 9 1 17 11 10 1 14 19 1 2 01 18 2 1 85 17 3 1 71 16 4 1 56 15 5 1 44 14 6 1 32 13 7 1 22 12 8 1 15 11 9 1 1 10 10 1 08 18 1 1 9 17 2 1 75 16 3 1 6 15 4 1 46 14 5 1 33 13 6 1 22 12 7 1 13 11 8 1 07 10 9 1 04 17 1 1 79 16 2 1 64 15 3 1 ...

Page 31: ... 5 0 68 6 6 0 65 10 1 1 04 9 2 0 89 8 3 0 76 7 4 0 66 6 5 0 6 Number of eccentric weights per Number of eccentric weights per Centrifuga l Moment of inertia side Pos 1 side Pos 2 kN 10 4 kgm2 9 1 0 93 8 2 0 78 7 3 0 66 6 4 0 57 5 5 0 54 8 1 0 82 7 2 0 68 6 3 0 56 5 4 0 5 7 1 0 71 6 2 0 57 5 3 0 47 4 4 0 43 6 1 0 6 5 2 0 47 4 3 0 39 5 1 0 5 4 2 0 38 3 3 0 33 4 1 0 39 3 2 0 29 3 1 0 29 2 2 0 22 2 1 ...

Page 32: ... 3 69 8 1 25 4 21 9 1 41 4 74 10 1 56 5 27 11 1 72 5 79 12 1 87 6 32 13 2 03 6 85 14 2 19 7 37 15 2 34 7 9 16 2 5 8 43 17 2 66 8 95 18 2 81 9 48 19 2 97 10 01 18 1 2 74 17 2 2 51 16 3 2 3 15 4 2 1 14 5 1 92 13 6 1 76 12 7 1 63 11 8 1 54 10 9 1 49 17 1 2 58 16 2 2 36 15 3 2 15 14 4 1 95 13 5 1 77 12 6 1 62 11 7 1 51 10 8 1 43 9 9 1 41 16 1 2 43 15 2 2 2 14 3 1 99 13 4 1 8 12 5 1 63 11 6 1 49 10 7 1...

Page 33: ... 0 95 6 4 0 83 5 5 0 78 8 1 1 18 7 2 0 98 6 3 0 81 5 4 0 72 7 1 1 02 6 2 0 83 5 3 0 68 4 4 0 62 6 1 0 87 5 2 0 68 4 3 0 56 5 1 0 72 Number of eccentric weights per Number of eccentric weights per Centrifuga l Moment of inertia side Pos 1 side Pos 2 kN 10 4 kgm2 4 2 0 54 3 3 0 47 4 1 0 56 3 2 0 41 3 1 0 41 2 2 0 31 2 1 0 27 1 1 0 16 Number of eccentric weights per Number of eccentric weights per Ce...

Page 34: ... 1 09 3 69 8 1 25 4 21 9 1 41 4 74 10 1 56 5 27 11 1 72 5 79 12 1 87 6 32 13 2 03 6 85 14 2 19 7 37 15 2 34 7 9 16 2 5 8 43 17 2 66 8 95 18 2 81 9 48 19 2 97 10 01 20 3 12 10 53 21 3 28 11 06 22 3 44 11 58 21 1 3 21 20 2 2 98 19 3 2 76 18 4 2 56 17 5 2 36 16 6 2 19 15 7 2 03 14 8 1 9 13 9 1 8 12 10 1 74 11 11 1 72 20 1 3 05 19 2 2 83 18 3 2 61 17 4 2 41 16 5 2 22 15 6 2 04 14 7 1 89 13 8 1 77 12 9...

Page 35: ...entric weights per Number of eccentric weights per Centrifuga l Moment of inertia side Pos 1 side Pos 2 kN 10 4 kgm2 12 1 1 8 11 2 1 59 10 3 1 39 9 4 1 22 8 5 1 09 7 6 1 02 11 1 1 65 10 2 1 43 9 3 1 24 8 4 1 08 7 5 0 98 6 6 0 94 10 1 1 49 9 2 1 28 8 3 1 09 7 4 0 95 6 5 0 87 9 1 1 33 8 2 1 13 7 3 0 95 6 4 0 83 5 5 0 78 8 1 1 18 7 2 0 98 6 3 0 81 5 4 0 72 7 1 1 02 6 2 0 83 5 3 0 68 4 4 0 62 6 1 0 87...

Page 36: ...6 16 External diameter D 84 Adjustment of centrifugal force in factory 3 47 kN 2 30 kN Thickness 1 5 Borehole diameter d 14 Number of eccentric weights per Number of eccentric weights per Centrifuga l Moment of inertia side Pos 1 side Pos 2 kN 10 4 kgm2 1 0 43 0 53 2 0 87 1 05 3 1 3 1 58 4 1 74 2 11 5 2 17 2 63 6 2 6 3 16 7 3 04 3 69 8 3 47 4 21 7 1 2 85 6 2 2 3 5 3 1 89 4 4 1 74 6 1 2 42 5 2 1 89...

Page 37: ...andard Quantity per machine max 4 4 External diameter D 84 Adjustment of centrifugal force in factory 1 74 kN Thickness 1 5 Borehole diameter d 14 Number of eccentric weights per Number of eccentric weights per Centrifuga l Moment of inertia side Pos 1 side Pos 2 kN 10 4 kgm2 1 1 74 0 53 2 3 47 1 05 1 1 1 74 ...

Page 38: ...ety information Make sure that all the labels are kept legible Replace any missing or illegible labels The item numbers for the labels are in the parts book Item Label Description 1 Warning Warning of hot surface Read the operator s manual 2 US Machine Caution 0219173 CAUTION VORSICHT ATENCIÓN ATTENTION 0219262 ...

Page 39: ...Decal SK00127GB fm ...

Page 40: ...s to be handed into a suitable recycling operation for environmental friendly reuse or recycling During disposal observe the regional rules and regulations e g the European Directive for obsolete electical and electronic devices Do not dispose the machine in the household rubbish It must be disposed at a recycling facility ...

Page 41: ...2006 42 EC Guidelines and standards This is to certify that this product meets and complies with the relevant regulations and re quirements of the following guidelines and standards 2006 42 EC 2006 95 EC Authorized person for technical documents Axel Häret Munich 01 12 2009 Type AR 36 Product type External vibrator Item no 0008933 0008961 0008962 0008963 0008964 0008965 0008967 0008968 0008969 000...

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