Wacker Neuson AR54, Operator'S Manual

Page 1: ...Operator s Manual External Vibrator AR54 64 Machine Type AR54 64 Material Number 5100063562 Version 1 Date 02 2022 Language en US 5100063562...

Page 2: ...m the manufacturer Reproduction or translation of this publication in whole or part is not permitted without the written consent of Wacker Neuson Produktion GmbH Co KG Violations of legal regulations...

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Page 4: ...operator 15 5 6 Qualification of staff 15 5 7 General safety instructions 15 5 8 Specific safety instructions when operating electrical appliances 15 5 9 Safety features 16 5 10 Maintenance 16 6 Desc...

Page 5: ...r maintenance 28 10 2 Maintenance plan 29 10 3 Maintenance work 29 11 Troubleshooting 11 1 Troubleshooting machine 31 12 Shutdown 12 1 Temporary decommissioning 32 12 2 Final shutdown 32 13 Accessorie...

Page 6: ...tor Function of product Compacting of concrete Material number 5000006917 We hereby declare that this product complies with the relevant provisions and requirements of the following directives and sta...

Page 7: ...ete Material number 5000006917 Guidelines and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards SI 2008 No...

Page 8: ...acting of concrete Material number 5100004021 5100004024 5100004207 5100004210 5100004216 5100004223 We hereby declare that this product complies with the relevant provisions and requirements of the f...

Page 9: ...ternal vibrator Function of product Compacting of concrete Material number 5100004021 5100004024 5100004207 5100004210 5100004216 5100004223 Guidelines and standards We hereby declare that this produc...

Page 10: ...safety instructions in this operator s manual the local accident prevention regulations and the national industrial safety regulations apply 3 3 Contact person Depending on the country the contact per...

Page 11: ...Foreword Use of the operator s manual 3 4 11 en US 02 2022 5100063562 AR54 64 Operator s Manual Group Type Material number Mat no AR64 6 042 5100004216 AR64 6 250 5100004223 AR64 9 042 5100004021 3...

Page 12: ...r use The manufacturer shall not be liable or liable for any damage resulting therefrom The risk is borne solely by the operator The machine is used for Compaction of fresh concrete The machine is mou...

Page 13: ...that can cause injury if it is not avoided Consequences in case of non observance Avoidance of injury NOTICE INFORMATION identifies a situation that causes damage if it is not observed Consequences in...

Page 14: ...d or re moved safely Further information is available on the Internet at http www wackerneuson com 5 4 Responsibility of the operator The operator is the person who operates this machine himself for c...

Page 15: ...and operated by trained per sonnel In the event of misuse abuse or operation by untrained personnel there is a danger to the health of the operators and or third parties as well as damage or total fai...

Page 16: ...sing damaged or illegible safety labels immediately Safety and information labels contain important information for the protection of the operator 5 10 1 Service Only have the machine repaired or serv...

Page 17: ...Avoid direct skin contact with vehicle fluids Wash skin immediately with soap and water Do not eat or drink while working with vehicle fluids Contaminated vehicle fluid e g with dirt water can lead t...

Page 18: ...nformation that uniquely identifies this machine This information is required for ordering spare parts and for technical queries Enter the data on the machine in the following table Designation Your d...

Page 19: ...tor s Manual Danger of burns due to hot surface Read the operator s manual Type label 6 2 Components and controls Always keep the displays and controls of the machine dry clean and free of oil and gre...

Page 20: ...ription of the Machine 6 2 Components and controls 20 Operator s Manual AR54 64 5100063562 02 2022 en US 1 1 2 3 2 4 5 1 Hood 2 Conical grease nipple optional 3 Terminal box 4 Engine housing 5 Cable g...

Page 21: ...port lock 7 2 Prerequisites and preparations Switch off the machine and let it cool down Disconnect the machine from the power source Unscrew the machine from the formwork or loosen it from the clamp...

Page 22: ...d to life threaten ing situations and cause significant damage to property Complete installation and subsequent safety check is carried out ex clusively according to applicable guidelines 1 2 3 4 5 6...

Page 23: ...c shock Damage to a machine part or power cable can result in serious injury or death from electric current Do not operate a damaged machine Have damaged machine repaired immediately WARNING Hazard of...

Page 24: ...intended for use in a public low voltage network feeding residential areas High frequency interference is to be expected if it is used in such a network Check whether the power supply or building sit...

Page 25: ...uitable locking agents Machine type Bolt nut fasteners Strength class Standard Tightening torque AR54 AR64 M16 8 8 8 Screw DIN EN ISO 4014 DIN EN ISO 4017 DIN EN ISO 4762 Nut DIN EN ISO 4032 Washer DI...

Page 26: ...source Observe the generator converter operating instructions Perform the following checks Check machines for firm seating in the clamping device or on the formwork Check the safety belt for correct s...

Page 27: ...with a torque wrench Information Machine without an on off switch starts vibrating immediately after power is applied 9 2 Taking out of operation Shut down the machine and disconnect it from the power...

Page 28: ...solvents WARNING Hazard from electric current Risk of injury from electric shock Switch the machine off WARNING Danger from electric current Risk of injury from electric current in the event of impro...

Page 29: ...that power cable is in perfect condition Check machine screw connections and attachment Grease the machine cylindrical roller bearing 10 3 Maintenance work Carrying out preparations 1 Decommissioning...

Page 30: ...n US 10 3 2 Grease the machine 1 1 Remove dirt in the area of the lubricating nipple 1 2 Place the filled manual hand lever grease gun DIN 1283 on the lu bricating nipple and actuate approx 1 2 times...

Page 31: ...unauthorized troubleshooting If faults occur on this machine which are not described in these oper ating instructions contact the manufacturer Do not rectify faults on your own Fault Possible cause R...

Page 32: ...ny defects if necessary Components susceptible to corro sion Oil and grease 12 2 Final shutdown If the machine is no longer in use and is shut down for good all operating fluids must be drained Have t...

Page 33: ...sed in private households so called B2C equipment this machine may therefore not be disposed of in some EU countries e g in Germany at the collection points of the public waste disposal authorities e...

Page 34: ...f disregard no liability will be accepted CAUTION Secure the machine with a tensioning device and safety belt Machine falling can lead to injuries or property damage Fasten the machine to the formwork...

Page 35: ...0 5100004207 120 120 143 16 352 155 188 83 AR 64 3 230 5100004024 120 120 143 16 352 155 188 83 AR 64 3 400 5100004210 120 120 143 16 352 155 188 83 AR 64 6 042 5100004216 120 120 143 16 245 155 188 8...

Page 36: ...ed frequency Hz 50 50 Rated ouput kW 0 8 0 9 Phases 3 3 Centrifugal force kN 3 98 9 27 Vibrations 1 min 1500 3000 Vibrations Hz 25 50 Max centrifugal force kN 5 05 16 05 Weight kg 21 18 69 Engine type...

Page 37: ...042 Material number machine 5100004223 5100004021 Rated current A 3 3 16 Rated voltage V 250 42 Rated frequency Hz 200 150 Rated ouput kW 1 25 1 1 Phases 3 3 Centrifugal force kN 10 36 9 88 Vibrations...

Page 38: ...able your extension cable must have a stranded wire cross section of 1 5 mm2 Machine Voltage V Extension m Strand cross section mm2 AR64 1 5 400 400 3 150 1 5 AR64 3 230 230 3 150 1 5 AR64 3 400 400 3...

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Page 40: ...Wacker Neuson Produktion GmbH Co KG Wackerstra e 6 D 85084 Reichertshofen Tel 49 8453 340 0 EMail service LE wackerneuson com www wackerneuson com Material Number 5100063562 Language en US...