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Contents

iv

Operator’s manual | AS | 5100056974 | 06/2020 | [us]

9.1

Preparations ...................................................................................................................................  37

9.2

Lifting the machine..........................................................................................................................  37

9.3

Lashing the machine.......................................................................................................................  37

9.4

Packing and transporting rechargeable battery ..............................................................................  38

9.5

Transporting battery charger ..........................................................................................................  38

10

Commissioning

10.1

Tests before commissioning ...........................................................................................................  39

10.2

Charge the rechargeable battery ....................................................................................................  39

10.3

Install the rechargeable battery ......................................................................................................  39

10.4

Safety instructions for operation .....................................................................................................  40

11

Operation

11.1

Putting into operation ......................................................................................................................  42

11.2

Operating the machine ...................................................................................................................  42

11.3

Check charge state of rechargeable battery ...................................................................................  42

11.4

Putting out of operation...................................................................................................................  43

11.5

Remove the rechargeable battery ..................................................................................................  44

12

Maintenance

12.1

Safety instructions for maintenance................................................................................................  45

12.2

Maintenance plan ...........................................................................................................................  46

12.3

Maintenance work...........................................................................................................................  47

13

Malfunctions

13.1

Machine ..........................................................................................................................................  51

13.2

Accumulator ....................................................................................................................................  51

13.3

Battery charger ...............................................................................................................................  52

14

Shutdown

14.1

Temporary decommissioning..........................................................................................................  53

14.2

Final shutdown................................................................................................................................  54

15

Accessories

15.1

Transport roller................................................................................................................................  55

16

Technical Data

16.1

General instructions ........................................................................................................................  56

16.2

Noise and vibration data .................................................................................................................  56

16.3

Machine ..........................................................................................................................................  56

16.4

Rechargeable battery .....................................................................................................................  58

16.5

Battery charger ...............................................................................................................................  59

16.6

Extension cable ..............................................................................................................................  59

16.7

Conversion table .............................................................................................................................  59

Summary of Contents for AS30e

Page 1: ...Operator s manual Rammer AS BP Machine Type AS30e AS50e AS60e Material number 5100056974 Version 3 0 Date 06 2020 Language us 5100056974...

Page 2: ...from the manufacturer Reproduction or translation of this publication in whole or part is not permitted without the written consent of Wacker Neuson Produktion GmbH Co KG Violations of legal regulati...

Page 3: ...9 7 4 Responsibility of the operator 19 7 5 Obligations of the operator 20 7 6 Qualification of staff 20 7 7 General safety instructions 20 7 8 Specific rammer related safety instructions 22 7 9 Speci...

Page 4: ...Operating the machine 42 11 3 Check charge state of rechargeable battery 42 11 4 Putting out of operation 43 11 5 Remove the rechargeable battery 44 12 Maintenance 12 1 Safety instructions for mainte...

Page 5: ...defects and other reproductive harm WARNING Cancer and Reproductive Harm www P65Warnings ca gov WARNING Batteries battery posts terminals and related accessories contain lead and lead compounds and ot...

Page 6: ...EU EN 500 1 2006 A1 2009 EN 500 4 2011 EN ISO 13766 1 2018 EN ISO 13766 2 2018 Person responsible for technical documents Net installed power 1 34 kW Measured sound power level 103 dB A Guaranteed so...

Page 7: ...kW Measured sound power level 102 dB A Guaranteed sound power level 108 dB A T V Rheinland LGA Products GmbH Tillystr 2 D 90431 N rnberg NB 0197 Guidelines and standards We hereby declare that this pr...

Page 8: ...kW Measured sound power level 105 dB A Guaranteed sound power level 108 dB A T V Rheinland LGA Products GmbH Tillystr 2 D 90431 N rnberg NB 0197 Guidelines and standards We hereby declare that this pr...

Page 9: ...ktion GmbH Co KG Wackerstra e 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer Product C48 4 Product type Battery Charger Function of...

Page 10: ...manufacturer Product BP1000 BP1400 We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Managing Director __BP1000 BP140...

Page 11: ...interference when the product is operated in a commercial environment This product generates uses and can radiate radio frequency energy and if not installed and used in accordance with the operator s...

Page 12: ...2020 04_BP1000 BP1400_FCC_en Supplier s Declaration of Conformity 47 CFR 2 1077 Compliance Information Copy of the Compliance Information Statement...

Page 13: ...tion or maintenance 5 2 Storage location of the operator s manual This operator s manual must be kept in the immediate vicinity of the ma chine and accessible to personnel at all times If this operato...

Page 14: ...ce in tables Here e g reference to page 52 Explanation of symbols Symbol for warning notices This symbol is a warning symbol It is used to alert you to potential hazards The safety symbol is always fo...

Page 15: ...perty Actions contrary to this operator s manual Non designated use Deployment of untrained personnel Use non approved spare parts and accessories Improper handling Structural changes of any kind Non...

Page 16: ...pearance of the pur chased machine Variant dependent components that are not in cluded in the scope of delivery can also be described Wacker Neuson reserves the right to change the information in this...

Page 17: ...ly use rechargeable batteries permitted by the manufacturer Only operate with accessories permitted by the manufacturer 6 2 Unintended use The manufacturer is not liable for personal injury or damage...

Page 18: ...t can cause injury if it is not avoided Consequences in case of non observance Avoidance of injury NOTICE INFORMATION identifies a situation that causes damage if it is not observed Consequences in ca...

Page 19: ...oved safely Further information is available on the Internet at http www wackerneuson com 7 4 Responsibility of the operator The operator is the person who operates this machine himself for com mercia...

Page 20: ...Provide personnel with the necessary protective equipment 7 6 Qualification of staff This machine may only be put into operation and operated by trained per sonnel In the event of misuse abuse or oper...

Page 21: ...ad bearing capacity capacity of the ground must safely carry the weight of the machine and the operator 7 7 2 Personal safety Working under the influence of drugs alcohol or medication can lead to ser...

Page 22: ...nel Handle machine with care Have defective parts replaced immedi ately before this machine is commissioned Defective machines entail a high risk of injury Use the machine accessories tools etc in acc...

Page 23: ...sons located in the work area maintain a minimum distance of 2 meters from the running machine Only use the manufacturer s rechargeable batteries These are vibra tion resistant and therefore suitable...

Page 24: ...th plenty of water and seek immediate medical atten tion If a rechargeable battery leaks do not allow the contents to reach ground water sewage system or soil Observe the polarity as indicated on the...

Page 25: ...e machine and store it in the original battery transport box Store in a dry and well ventilated room Observe storage temperature see technical data on page 56 Dispose of properly In the event of fire...

Page 26: ...the battery charger cable and plug prior to every use and clean with a dry and clean cloth Do not use the cable for carrying or suspending the machine Do not pull the cable in order to pull the plug o...

Page 27: ...ents as extension cables Protect extension cables multiple plug receptacles sockets cable drums and connectors from rain snow or other wet conditions Protect power cables Do not use the power cord to...

Page 28: ...aintenance intervals Observe maintenance plan Have Wacker Neuson Service perform any work not listed Reinstall the safety devices on the machine after every maintenance or repair Always replace worn o...

Page 29: ...and nuts must not be damaged bent or deformed Particular attention should be paid to the following Self locking nuts and micro encapsulated screws must not be reused after loosening The fastening eff...

Page 30: ...o avoid injury and health problems Hearing protection Read the operator s manual The falling machine can cause serious injuries Only lift the machine at the central suspension with tested lifting gear...

Page 31: ...ction Read the operator s manual The falling machine can cause serious injuries Only lift the machine at the central suspension with tested lifting gear and slinging gear safety load hook Do not use t...

Page 32: ...ning Release the cover slowly so that the spring does not pop out Read the repair instructions Warning of health risks WARNING CALIFORNIA Proposition 65 Safe Drinking Water and Toxic Enforcement Act o...

Page 33: ...ALIFORNIA Proposition 65 Safe Drinking Water and Toxic Enforcement Act of 1986 For more information www P65Warnings ca gov 8 3 Safety and information label Battery transport box No lifting point Dange...

Page 34: ...Vibration absorber 4 Drive motor 5 Crankcase 6 Ramming system 7 Ramming shoe 8 Type label 1 2 4 5 6 7 8 3 AS50e AS60e 1 Rechargeable battery 2 Guide bracket 3 Vibration absorber 4 Drive motor 5 Crank...

Page 35: ...Control light overtemperature undertemperature 6 Type label 7 Handle 8 Connections contact strip Start button Activation deactivation The rechargeable battery is activated or deactivated by pressing t...

Page 36: ...6 1 Control light Charge condition 2 Control light Operation 3 Control light Fault 4 Power cable 5 Power cable of the rechargeable battery 6 Type label Control light Charge condition LED comes on Rech...

Page 37: ...le battery 1 out of the machine before trans port 9 2 Lifting the machine NOTICE Designate a competent instructor for a safe lifting procedure 1 2 1 Central suspension 2 Guide bracket 1 Attach suitabl...

Page 38: ...nsion belts 1 over the machine and tighten them 9 4 Packing and transporting rechargeable battery NOTICE Material damage due to improper transport Pack the rechargeable battery safely in the original...

Page 39: ...heck grease or lubricating oil Check to ensure the screw connections are firmly seated 10 2 Charge the rechargeable battery NOTICE Damage to the machine or the accumulator Only use chargers and rechar...

Page 40: ...rt the rechargeable battery by the handle until you hear the lock make a clearly audible click 6 Make sure the rechargeable battery is firmly seated 10 4 Safety instructions for operation WARNING CALI...

Page 41: ...of injury and material damage due to recoil On firm hard or unyielding floors injuries and material damage may re sult from strong rebounds Avoid hard or unyielding floors CAUTION Risk of collapse and...

Page 42: ...1 forward The machine starts up Vibration begins when moved forward 11 2 Operating the machine The operator s designated location is behind the machine Guide and steer the machine using the guide brac...

Page 43: ...cases with engine and guide cylinder can heat up after a short time which can lead to severe burns if they come into contact with the skin Always allow the machine to cool down after use If the coolin...

Page 44: ...rt lever 3 Lock 4 Guide bracket Allow the machine to come to a complete stop Start lever 2 is in OFF position 1 Hold the machine with one hand on the guide bracket 4 2 Push the lock 3 down 3 With the...

Page 45: ...the machine is switched off Remove the rechargeable battery WARNING Warning of hot surfaces Crankcases with engine and guide cylinder can heat up after a short time which can lead to severe burns if...

Page 46: ...oil leaking or overflowing Line work surface with impermeable foil Use collecting container for used oil Dispose of used oil in an environmentally friendly manner in accor dance with statutory regulat...

Page 47: ...isture can lead to total failure Do not clean the machine with high pressure or steam cleaners Use a cloth to remove water that has entered e g due to rain the housing and then let the machine dry Onl...

Page 48: ...level can result in a hydraulic lock in the ramming system This can lead to faulty operation and damage to the ramming system Do not overfill the ramming system with oil a b 1 After transporting or st...

Page 49: ...oil sight glass back on but do not tighten 3 Place the machine in upright position to check the oil level 4 If necessary top up oil until the oil sight glass to is filled 5 Tighten the oil sight glas...

Page 50: ...container Information Draining used oil can take up to 10 minutes 1 Tilt the machine forward and secure it in this position 2 Pour oil into the housing through the opening in the oil sight glass Oil s...

Page 51: ...g com missioning or operation Rechargeable battery 51 Press start button activation deacti vation and remove the recharge able if the fault persists have the rechargeable battery repaired The machine...

Page 52: ...up The rechargeable battery was disabled due to a fault Have the rechargeable bat tery repaired Have this work carried out by a service partner 13 3 Battery charger WARNING Danger to life due to unaut...

Page 53: ...ny flammable materials Do not store outdoors Store dry and free of dust Protect from direct sunlight Protect against freezing temperatures Observe storage temperature range see Technical data on page...

Page 54: ...f old batteries The battery is marked with the crossed out garbage bin symbol Below this symbol there is also the name of the pollutants contained namely Pb for lead Cd for cadmium and Hg for mercury...

Page 55: ...Many accessories and spare parts are available for all Wacker Neuson product groups online at www wackerneuson com 15 1 1 Transport roller installation 1 3 4 5 2 1 Guide bracket 2 Start lever 3 Half...

Page 56: ...cal machine operating conditions special test conditions and using harmonized standards Machinery Directive 2006 42 EC Noise Emission Directive 2000 14 EC During operational use values may differ depe...

Page 57: ...700 Protection type IP23 IP23D Operating temperature range C 0 45 0 45 Storage temperature range C 30 50 30 50 Sound pressure level LpA dB A 87 91 Sound power level LWa measured dB A 103 102 Sound pow...

Page 58: ...8 3 Measurement uncertainty of the total vibration value ahv m s2 2 2 The actual operating speed depends on numerous operating parameters and may differ from the rated speed 16 4 Rechargeable battery...

Page 59: ...mm 1500 Supply cable mm 1800 Protection class II Protection type IP54 Storage temperature range C 30 50 Operating temperature range C 0 45 16 6 Extension cable Only use permissible extension cables D...

Page 60: ...m 35 31 ft 1 ml 0 034 US fl oz 1 l 0 26 gal 1 l min 0 26 gal min Length units 1 mm 0 039 in 1 m 3 28 ft Weights 1 kg 2 2 lbs 1 g 0 035 oz Pressure 1 bar 14 5 psi 1 kg cm 14 22 lbs in Force output 1 k...

Page 61: ......

Page 62: ...Wacker Neuson Produktion GmbH Co KG Wackerstra e 6 D 85084 Reichertshofen Tel 49 8453 340 0 EMail service LE wackerneuson com www wackerneuson com Material number 5100056974 Language us...

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