Wacker Neuson BPS Series, Operator'S Manual

Page 1: ...Operator s Manual Vibratory plate BPS Machine Type BPS1030B BPS1135B BPS1340B BP S1550B BPS2050B Material Number 5100066824 Version 5 Date 04 2023 Language en US 5100066824...

Page 2: ...ble worldwide Reproduction or translation of this publication in whole or part is not permitted without the written consent of Wacker Neuson Produktion GmbH Co KG Violations of legal regulations in pa...

Page 3: ...d some of its constituents are known to the State of California to cause cancer birth defects and other reproduc tive harm WARNING Cancer and Reproductive Harm www P65Warnings ca gov WARNING Batteries...

Page 4: ...f 16 4 7 General safety instructions 16 4 8 Specific vibration plate safety instructions 19 4 9 Safety features 21 4 10 Service 22 4 11 Vehicle fluids 23 4 12 Combustion engine 24 5 Description of the...

Page 5: ...eshooting 10 1 Troubleshooting machine 44 11 Shutdown 11 1 Temporary decommissioning 45 11 2 Final shutdown 45 12 Accessories 12 1 Accessories 46 13 Technical Data 13 1 General instructions 48 13 2 No...

Page 6: ...Directives and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Net installed power 2 6 kW Measured sound...

Page 7: ...inland UK Ltd Friars Gate 1011 Stratford Road Shirley Solihull B90 4BN GB No 2571 Directives and standards We hereby declare that this product complies with the relevant provisions and requirements of...

Page 8: ...nberg DE NB 0197 Directives and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Net installed power 3 6 k...

Page 9: ...12 2023 TUV Rheinland UK Ltd Friars Gate 1011 Stratford Road Shirley Solihull B90 4BN GB No 2571 Directives and standards We hereby declare that this product complies with the relevant provisions and...

Page 10: ...nel at all times If a second copy of this operator s manual is lost or required the following options are available for obtaining a replacement On the Internet at http www wackerneuson com Contact the...

Page 11: ...parties from personal injury and damage to property Symbol for warning notices This symbol marks general warnings It is used to alert you of possible hazards e g risks of injury or accidents Symbol fo...

Page 12: ...range For this reason some illustrations may differ from the appearance of the pur chased machine Variant dependent components that are not in cluded in the scope of delivery can also be described The...

Page 13: ...goes beyond this is considered improper use The manufacturer shall not be liable or liable for any damage resulting therefrom The risk is borne solely by the operator 3 2 Unintended use The manufactur...

Page 14: ...e of injury NOTICE INFORMATION identifies a situation that causes damage if it is not observed Consequences in case of non observance Avoidance of damage to property 4 2 Principle The machine has been...

Page 15: ...le on the Internet at http www wack erneuson com 4 4 Responsibility of the operator The operator is the person who operates this machine himself for com mercial or economic purposes or who leaves it t...

Page 16: ...of misuse abuse or operation by untrained personnel there is a risk to the health of the operator and or third parties as well as dam age or total failure of the machine and or other property damage T...

Page 17: ...ing Observe the changing ground conditions especially on uneven and soft ground or on slopes Secure the machine against slipping When working near pits ditches or plateaus exercise caution The load b...

Page 18: ...can be body parts falling asleep tingling hurting stinging and discol oring In the case of personal predisposition to poor blood circulation working time can be reduced despite safety gloves and regul...

Page 19: ...or components can lead to unforeseen machine states People can be injured as a result Handle machines with care Do not start a defective engine Have defective parts replaced before operating the machi...

Page 20: ...d Make sure at least 2 3 of the machine is on a stable surface Otherwise take the machine out of operation and move it to a stable sur face Caution Risk of injury from the machine slipping When operat...

Page 21: ...he relevant regulations and rules for measuring assessing and reducing vibrations in particular DIN 4150 3 Information The manufacturer shall not be liable for any damage to buildings 4 9 Safety featu...

Page 22: ...machine is thus maintained Carry out maintenance work in a clean and dry environment e g workshop Replace any missing damaged or illegible safety labels immediately Safety and information labels conta...

Page 23: ...ation Observe the instructions of the liquid adhesive manufac turer 4 11 Vehicle fluids Warning Danger of scalding from hot operating materials Operating materials can become very hot after a short op...

Page 24: ...engine parts can ignite fuel and combustible material This can cause severe burns to people and damage to property Ensure that the exhaust system of the engine is free of flammable materials Before r...

Page 25: ...that uniquely identifies this machine This information is required for ordering spare parts and for technical queries Enter the data on the machine in the following table Designation Your details Gro...

Page 26: ...zard Smoking and open fire prohibited Warning label Briggs Stratton engine Risk of suffocation due to exhaust gases Do not operate the machine in closed rooms Take the machine out of operation before...

Page 27: ...65 Toxic Substances and Safe Drinking Water Act of 1986 For more information www P65Warnings ca gov Guaranteed sound power level Type label 5 2 Components 1 2 3 5 6 7 8 4 1 Water tank 2 Central suspe...

Page 28: ...ase Do not lock manipulate or alter the machine operating elements in an in admissible manner 1 2 3 4 5 6 7 8 1 Guide bracket 2 Water sprinkling regulation 3 Handle 4 Engine switch 5 Handle reversing...

Page 29: ...can catch fire and cause severe burns Empty the fuel tank before transport 6 2 Prerequisites and preparations Switch off the machine and let it cool down Use only suitable hoists with sufficient lift...

Page 30: ...ensure safe lifting appoint a competent instructor 2 Only use certified lifting and fastening gear 3 Attach suitable sling to central suspension 1 4 Load the machine into or onto the transport vehicle...

Page 31: ...cure the load Only use the lashing points provided for this purpose to secure the ma chine Tie down the machine as shown The machine is secured against unrolling slipping and tipping over en US Versio...

Page 32: ...ction can lead to hearing damage in the long term Wear ear protectors Work attentively and cautiously when using hearing protection CAUTION Health hazard due to vibrations Physical impairments due to...

Page 33: ...ioning Information Further information and detailed descriptions see Mainte nance on page 37 Perform the following checks Check machine and components for damage Do not put the damaged machine into op...

Page 34: ...level 1 see Maintenance on page 37 2 A 2 Move the fuel cock 2 into position A A 3 3 Move choke lever 3 to position A when the engine is cold 4 A 4 Move the throttle lever 4 into position A 34 Operato...

Page 35: ...ng handle slightly until resistance is felt then pull it strongly Slowly return the starting handle Engine runs B 7 Move choke lever to position A for starting move choke lever back to position B whil...

Page 36: ...racket 8 2 Take out of operation with Briggs Stratton engine The machine is on a level surface 1 B 1 Move the throttle lever 1 to position B 2 B 2 Move the engine switch 2 into position B 3 B 3 Move t...

Page 37: ...d moving parts Only perform maintenance work with the engine switched off and the machine decommissioned WARNING Fire and explosion hazard due to fuel and fuel vapors Fuel and fuel vapors can ignite o...

Page 38: ...hale vapors Avoid skin and eye contact NOTICE Engine damage from operating the engine without an air fil ter If the engine is operated without an air filter there is a risk of rapid en gine wear Do no...

Page 39: ...park plugs Clean fuel filter Check rubber buffer Check valve clearance Replace fuel filter Have this work carried out by a service partner 9 3 Maintenance work Carrying out preparations 1 Place the ma...

Page 40: ...emove air filter lid 1 2 Remove and separate the air filter inserts Paper filter insert 3 and foam filter insert 2 3 Check both air filter inserts for cracks and holes replace if dam aged Cleaning the...

Page 41: ...free rags 2 3 5 Insert the engine oil dipstick again 6 Pull out the engine oil dipstick again 7 Check engine oil fill level If the engine oil level is at the lower fill level limit 3 top up en gine oi...

Page 42: ...ark plug area 3 Unscrew spark plug and check 4 Replace if damaged or heavily soiled 5 Measure electrode spacing 1 see Technical Data on page 48 Correct the electrode spacing by carefully bending it 6...

Page 43: ...en tightening turn the V belt pulley to prevent the V belt from jam ming 1 Tighten the screw 2 Fit the V belt guard tightening torque 10 Nm en US Version 5 04 2023 5100066824 BPS1030B BPS1135B BPS1340...

Page 44: ...r and fuel lines Incorrect valve clearance Check valve clearance have it ad justed if necessary Valves worn Have the machine repaired Cylinder and or piston ring worn Spark plugs worn Replace spark pl...

Page 45: ...n fuel completely Metal tank Refill with fuel Engine Check engine oil level fill engine oil if necessary Check and clean air filter Clean fuel filter Components susceptible to corro sion Oil and greas...

Page 46: ...no liability will be accepted CAUTION Stability of the machine with wheel set Tipping over or rolling away of the machine can lead to injuries or mate rial damage Park the machine safely Secure the wh...

Page 47: ...l set for easier transport on the construction site Slide mechanism Surface protection see Safety instructions for operation on page 33 en US Version 5 04 2023 5100066824 BPS1030B BPS1135B BPS1340B BP...

Page 48: ...nery Directive 2006 42 EC Noise Emission Directive 2000 14 EC During operational use values may differ depending on the prevailing op erating conditions Sound pressure level at operator station LpA wa...

Page 49: ...3 5100065704 Material number engine 5100065514 5100065514 Centrifugal force kN 11 11 Vibrations Hz 98 98 Vibrations 1 min 5880 5880 Area output m2 h 546 546 Flow m min 26 26 Gradeability 36 4 36 4 Len...

Page 50: ...B A 104 104 Sound power level LWA guaranteed dB A 105 105 Vibration total value ahv m s2 4 6 4 6 Measurement uncertainty of the total vibration value ahv m s2 0 5 0 5 Depends on the soil conditions Co...

Page 51: ...low m min 25 25 Gradeability 36 4 36 4 Length drawbar in working position mm 970 970 Width mm 500 500 Height mm 663 663 Underclearance mm 663 663 Operating weight kg 94 1 99 5 Nominal power kW 3 6 3 6...

Page 52: ...ion of the applications on the machine Engine manufacturer Briggs Stratton Material number engine 5100066073 Engine type XR750 Combustion processes four stroke Cooling Air Cylinder 1 Cubic capacity cm...

Page 53: ...1 cm 0 061 in 1 m 35 31 ft 1 ml 0 034 US fl oz 1 l 0 26 gal 1 l min 0 26 gal min Length units 1 mm 0 039 in 1 m 3 28 ft Weights 1 kg 2 2 lbs 1 g 0 035 oz Pressure 1 bar 14 5 psi 1 kg cm 14 22 lbs in...

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Page 56: ...Wacker Neuson Produktion GmbH Co KG Wackerstra e 6 D 85084 Reichertshofen Tel 49 8453 340 0 Email service LE wackerneuson com www wackerneuson com Material Number 5100066824 Language en US...