Wacker Neuson BPS1030A, Operator'S Manual

Page 1: ...Operator s Manual Vibratory plate BPS Machine Type BPS1030A BPS1135A BPS1340A BPS1550A BPS2050A Material Number 5100060577 Version 5 Date 01 2023 Language en 5100060577 ...

Page 2: ...able worldwide Reproduction or translation of this publication in whole or part is not permitted without the written consent of Wacker Neuson Produktion GmbH Co KG Violations of legal regulations in particular of the copyright protection will be subject to civil and criminal prosecution Wacker Neuson Produktion GmbH Co KG reserves the right to change its products and their technical specifications...

Page 3: ...of staff 17 4 7 General safety instructions 17 4 8 Specific vibration plate safety instructions 20 4 9 Safety features 22 4 10 Service 23 4 11 Vehicle fluids 24 4 12 Combustion engine 25 5 Description of the Machine 5 1 Type plates and labels 26 5 2 Components 28 5 3 Control elements 28 6 Transportation 6 1 Safety instructions for transport 30 6 2 Prerequisites and preparations 30 6 3 Lifting the ...

Page 4: ...bleshooting 10 1 Troubleshooting machine 47 11 Shutdown 11 1 Temporary decommissioning 48 11 2 Final shutdown 48 12 Accessories 12 1 Accessories 49 13 Technical Data 13 1 General instructions 51 13 2 Noise and vibration data 51 13 3 BPS Honda 51 13 4 Combustion engine 56 13 5 Conversion table 57 iv Operator s Manual BPS1030A BPS1135A BPS1340A BPS1550A BPS2050A BPS 5100060577 01 2023 Version 5 en ...

Page 5: ...ctives and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Net installed power 2 6 kW Measured sound power level 104 dB A Guaranteed sound power level 105 dB A Product type Vibratory plate Function of product Soil compaction Material number 5100054202 5100058916 5100059657 5100059658 5100059659 510005966...

Page 6: ...d UK Ltd Friars Gate 1011 Stratford Road Shirley Solihull B90 4BN GB No 2571 Directives and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Net installed power 2 6 kW Measured sound power level 104 dB A Guaranteed sound power level 105 dB A Product type Vibratory plate Function of product Soil compaction...

Page 7: ...431 Nürnberg DE NB 0197 Directives and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Net installed power 3 6 kW Measured sound power level 103 dB A Guaranteed sound power level 108 dB A Product type Vibratory plate Function of product Soil compaction Material number 5100054202 5100061215 5100061216 510...

Page 8: ...tarting 12 2023 TUV Rheinland UK Ltd Friars Gate 1011 Stratford Road Shirley Solihull B90 4BN GB No 2571 Directives and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Net installed power 3 6 kW Measured sound power level 103 dB A Guaranteed sound power level 108 dB A Product type Vibratory plate Functio...

Page 9: ... 2 90431 Nürnberg DE NB 0197 Directives and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Net installed power 3 6 kW Measured sound power level 104 dB A Guaranteed sound power level 108 dB A Product type Vibratory plate Function of product Soil compaction Material number 5100054202 5100061217 510006121...

Page 10: ...197 Starting 12 2023 TUV Rheinland UK Ltd Friars Gate 1011 Stratford Road Shirley Solihull B90 4BN GB No 2571 Directives and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Net installed power 3 6 kW Measured sound power level 104 dB A Guaranteed sound power level 108 dB A Product type Vibratory plate Fu...

Page 11: ...el at all times If a second copy of this operator s manual is lost or required the following options are available for obtaining a replacement On the Internet at http www wackerneuson com Contact the service partner 2 2 1 Understanding These Instructions This section helps to understand the operator s manual and the illustra tions used therein Target group People working with this machine must be ...

Page 12: ...rd parties from personal injury and damage to property Symbol for warning notices This symbol marks general warnings It is used to alert you of possible hazards e g risks of injury or accidents Symbol for indications of technical damage This symbol is a warning symbol that indicates a danger of technical damage It is used to indicate situations where damage to the machine or third party property m...

Page 13: ...me illustrations may differ from the appearance of the pur chased machine Variant dependent components that are not in cluded in the scope of delivery can also be described The manufacturer reserves the right to change the information in this op erator s manual without notice It must be ensured that any changes or additions made by the manufac turer are immediately incorporated into this operator ...

Page 14: ...hat goes beyond this is considered improper use The manufacturer shall not be liable or liable for any damage resulting therefrom The risk is borne solely by the operator 3 2 Unintended use The manufacturer is not liable for personal injury or damage to property resulting from unintended use The following activities among others are not intended Compaction of strongly cohesive soils Compaction of ...

Page 15: ...ce of injury NOTICE INFORMATION identifies a situation that causes damage if it is not observed Consequences in case of non observance Avoidance of damage to property 4 2 Principle The machine has been designed and built in accordance with latest state of the art standards and the recognized safety regulations Warning Risk of injury due to improper use Improper use can result in danger to life and...

Page 16: ...ilable on the Internet at http www wack erneuson com 4 4 Responsibility of the operator The operator is the person who operates this machine himself for com mercial or economic purposes or who leaves it to a third party for use ap plication and bears the legal product responsibility for the protection of personnel or third parties during operation The operator must make the operator s manual acces...

Page 17: ... of misuse abuse or operation by untrained personnel there is a risk to the health of the operator and or third parties as well as dam age or total failure of the machine and or other property damage The machine may only be commissioned and operated by trained personnel In addition the following requirements apply to the operator Physical and mental suitability Minimum age 18 years No influence on...

Page 18: ...fall ing Observe the changing ground conditions especially on uneven and soft ground or on slopes Secure the machine against slipping When working near pits ditches or plateaus exercise caution The load bearing capacity capacity of the ground must safely carry the weight of the machine and the operator Warning Risk of injury if distracted by third parties Distraction by others can result in loss o...

Page 19: ... can be body parts falling asleep tingling hurting stinging and discol oring In the case of personal predisposition to poor blood circulation working time can be reduced despite safety gloves and regular breaks from work Take regular breaks from work If these symptoms are detected consult a doctor immediately Observe national occupational safety requirements Vibration exposure see Technical Data o...

Page 20: ...s or components can lead to unforeseen machine states People can be injured as a result Handle machines with care Do not start a defective engine Have defective parts replaced before operating the machine Warning Risk of injury due to functionally restricted controls Controls that are not fully functional can lead to unforeseen machine states People can be injured as a result Check the machine s c...

Page 21: ...ed Make sure at least 2 3 of the machine is on a stable surface Otherwise take the machine out of operation and move it to a stable sur face Caution Risk of injury from the machine slipping When operating the machine on inclined surfaces the machine can slip and tip over This can injure people and damage the machine Only approach gradients from below Stay above the machine during compaction work a...

Page 22: ...e the relevant regulations and rules for measuring assessing and reducing vibrations in particular DIN 4150 3 Information The manufacturer shall not be liable for any damage to buildings 4 9 Safety features Safety features protect the operator of this machine from being exposed to the existing hazards These are barriers separating protective devices or other technical measures that serve to avert ...

Page 23: ...e machine is thus maintained Carry out maintenance work in a clean and dry environment e g workshop Replace any missing damaged or illegible safety labels immediately Safety and information labels contain important information for the protection of the operator Keep the machine clean Warning Risk of injury due to modified or removed safety devices Modified or removed safety devices lose their prot...

Page 24: ...formation Observe the instructions of the liquid adhesive manufac turer 4 11 Vehicle fluids Warning Danger of scalding from hot operating materials Operating materials can become very hot after a short operation period Contact with hot operating materials can lead to severe scalding Switch off the machine and let it cool down Use protective gloves Warning Risk of fire and explosion from flammable ...

Page 25: ...ot engine parts can ignite fuel and combustible material This can cause severe burns to people and damage to property Ensure that the exhaust system of the engine is free of flammable materials Before refueling switch off the engine and let it cool down Do not spill fuel wipe up spilled fuel immediately Do not use jump start sprays These can cause fire misfires and en gine damage Caution Risk of b...

Page 26: ...ion that uniquely identifies this machine This information is required for ordering spare parts and for technical queries Enter the data on the machine in the following table Designation Your details Group Type Material number Mat no Machine version version Machine number machine no Year of construction 5 1 2 Safety and information labels WARNING Injury hazard due to missing or damaged labels and ...

Page 27: ... For more information www P65Warnings ca gov Caution Risk of injury Risk of burns due to hot surface Keep back Warning of health risks Risk of suffocation due to exhaust gases Do not operate the machine in closed rooms Take the machine out of operation before refelling Fire open flame and smoking are prohibited en Version 5 01 2023 5100060577 BPS1030A BPS1135A BPS1340A BPS1550A BPS2050A BPS Operat...

Page 28: ...1 2 3 5 6 7 8 4 1 Water tank 2 Central suspension 3 Fuel tank 4 Drive engine 5 V belt with V belt guard 6 Rubber metal buffer 7 Exciter 8 Base plate 5 3 Control elements Always keep the displays and controls of the machine dry clean and free of oil and grease Do not lock manipulate or alter the machine operating elements in an in admissible manner 28 Operator s Manual BPS1030A BPS1135A BPS1340A BP...

Page 29: ... 4 5 6 7 8 1 Guide bracket 2 Water sprinkling regulation 3 Handle 4 Engine switch 5 Handle reversing starter 6 Throttle lever 7 Choke lever 8 Fuel cock en Version 5 01 2023 5100060577 BPS1030A BPS1135A BPS1340A BPS1550A BPS2050A BPS Operator s Manual 29 5 ...

Page 30: ...fuel can catch fire and cause severe burns Empty the fuel tank before transport 6 2 Prerequisites and preparations Switch off the machine and let it cool down Use only suitable hoists with sufficient lifting capacity Only use suitable lifting equipment with sufficient lifting capacity see Technical Data on page 51 The transport vehicle must have a sufficient bearing load and a suit able loading su...

Page 31: ...o ensure safe lifting appoint a competent instructor 2 Only use certified lifting and fastening gear 3 Attach suitable sling to central suspension 1 4 Load the machine into or onto the transport vehicle 2 5 Fold down the guide bracket 2 during transport Lifting by the handles 1 Designate at least one second person for a safe lifting operation 2 Two persons should hold and lift the machine at the p...

Page 32: ...secure the load Only use the lashing points provided for this purpose to secure the ma chine Tie down the machine as shown ð The machine is secured against unrolling slipping and tipping over 32 Operator s Manual BPS1030A BPS1135A BPS1340A BPS1550A BPS2050A BPS 5100060577 01 2023 Version 5 en ...

Page 33: ...ection can lead to hearing damage in the long term Wear ear protectors Work attentively and cautiously when using hearing protection CAUTION Health hazard due to vibrations Physical impairments due to vibration Take regular breaks CAUTION Risk of collapse and spillage There is a risk of injury from falling or spilling when working on fracture pit dump and embankment edges on trench edges and heels...

Page 34: ...ng Information Further information and detailed descriptions see Mainten ance on page 38 Perform the following checks Check machine and components for damage Do not put the damaged machine into operation Damages and defects must be repaired immediately Check the fuel level Check fuel lines for leaks Check air filter Check engine oil fill level Check reversing starter Check to ensure the screw conn...

Page 35: ...ve choke lever 2 to position A when the engine is cold 3 Move the choke lever to position B when the engine is warm 3 A 4 Move the throttle lever 3 into position A 4 A 5 Move the engine switch 4 into position A en Version 5 01 2023 5100060577 BPS1030A BPS1135A BPS1340A BPS1550A BPS2050A BPS Operator s Manual 35 7 ...

Page 36: ...e slightly until resistance is felt then pull it strongly Slowly return the starting handle B 7 Move choke lever to position A for starting move choke lever back to position B while the engine is warm ð Engine runs 36 Operator s Manual BPS1030A BPS1135A BPS1340A BPS1550A BPS2050A BPS 5100060577 01 2023 Version 5 en ...

Page 37: ...ide bracket 8 2 Take out of operation with Honda engine ü The machine is on a level surface 1 B 1 Move the throttle lever 1 to position B 2 B 2 Move the engine switch 2 into position B 3 B 3 Move the fuel cock 3 into position B ð Let the machine and engine to cool down en Version 5 01 2023 5100060577 BPS1030A BPS1135A BPS1340A BPS1550A BPS2050A BPS Operator s Manual 37 8 ...

Page 38: ... and moving parts Only perform maintenance work with the engine switched off and the machine decommissioned WARNING Fire and explosion hazard due to fuel and fuel vapors Fuel and fuel vapors can ignite or catch fire and cause serious burns Do not smoke Do not refuel near open fire Switch off the engine and allow it to cool before refueling WARNING Risk of fire and explosion when using flammable cl...

Page 39: ...nhale vapors Avoid skin and eye contact NOTICE Engine damage from operating the engine without an air fil ter If the engine is operated without an air filter there is a risk of rapid en gine wear Do not operate the engine without an air filter or air filter cover Environment Soil contamination due to oil leaking or overflowing Line work surface with impermeable foil Use collecting container for us...

Page 40: ...ck spark plugs Clean fuel filter Check rubber buffer Check valve clearance Replace fuel filter Have this work carried out by a service partner 9 3 Maintenance work Carrying out preparations 1 Place the machine on a level surface 2 Decommissioning the machine 3 Let the machine cool down 9 3 1 Cleaning the machine Observe the following when cleaning the machine with a high pressure cleaner 1 Do not ...

Page 41: ...tructions for complete ness ð Replace missing or damaged labels and signs immediately 9 3 2 Checking and topping up the fuel level 1 1 Remove dirt 2 Open filler cap 1 3 Check the fuel level ð Max fuel level to lower edge of filler neck 4 Refuel if necessary see Technical Data on page 51 5 Close filler cap tightly en Version 5 01 2023 5100060577 BPS1030A BPS1135A BPS1340A BPS1550A BPS2050A BPS Oper...

Page 42: ...brush out this will force dirt into the fibers ð Replace if heavily soiled Cleaning the foam filter insert 1 Wash the filter insert in soapy water 2 Rinse thoroughly with water 3 Leave to dry 4 Immerse in new engine oil see Technical Data on page 51 5 Press out the filter insert ð Excess engine oil will smoke when the engine is started Engine type GX 160 Cyclone Type NOTICE Hazard of engine damage...

Page 43: ...se in new engine oil see Technical Data on page 51 5 Press out the filter insert 6 Excess engine oil will smoke when the engine is started Cleaning cyclone body 1 Unscrew the screws on the housing 2 Wipe components or wash with water 3 Cyclone 4 air duct 5 and air inlet tabs 6 4 Dry components thoroughly and assemble 9 3 4 Checking and topping up engine oil level NOTICE Danger of engine damage Onl...

Page 44: ...irt 2 Provide a suitable container for draining the used oil 3 Unscrew engine oil dipstick 1 2 4 Unscrew the engine oil drain plug with sealing ring 2 5 Allow the used oil to drain completely 6 Tighten the engine oil drain plug with new sealing ring tightening torque 18 Nm 7 Place the machine in a horizontal position 8 Fill in new engine oil see Checking and topping up engine oil level on page 43 ...

Page 45: ... see Technical Data on page 51 Correct electrode spacing Free of deposits 1 1 Pull out spark plug connector 2 Remove dirt from the spark plug area 3 Unscrew spark plug and check 4 Replace if damaged or heavily soiled 5 Measure electrode spacing 1 see Technical Data on page 51 ð Correct the electrode spacing by carefully bending it 6 Tighten the spark plug again tightening torque 18 Nm 7 Plug the s...

Page 46: ...rew the screws of the exciter V belt pulley 3 Remove outer V belt pulley half 4 Remove the intermediate pulley 5 Align and secure the removed intermediate pulleys and the outer V belt pulley half Information When tightening turn the V belt pulley to prevent the V belt from jam ming 1 Tighten the screws 2 Fit the V belt guard tightening torque 10 Nm 46 Operator s Manual BPS1030A BPS1135A BPS1340A B...

Page 47: ...idle position Throttle lever on Fuel cock is closed Open the fuel cock Not enough fuel Refill with fuel Check fuel filter and fuel lines Incorrect valve clearance Check valve clearance have it ad justed if necessary Valves worn Have the machine repaired Cylinder and or piston ring worn Spark plugs worn Engine oil level too low Add engine oil No vibration when the engine is run ning V belt worn Cha...

Page 48: ...Drain fuel completely Metal tank Refill with fuel Engine Check engine oil level fill engine oil if necessary Check and clean air filter Clean fuel filter Components susceptible to corro sion Oil and grease If the machine is shut down for more than 6 months contact a service partner 11 2 Final shutdown If the machine is no longer in use and is shut down for good all operating fluids must be drained...

Page 49: ... no liability will be accepted CAUTION Stability of the machine with wheel set Tipping over or rolling away of the machine can lead to injuries or mater ial damage Park the machine safely Secure the wheel set against rolling away or fold it up Water tank Water tank with continuously adjustable sprinkler system see Safety in structions for operation on page 34 en Version 5 01 2023 5100060577 BPS103...

Page 50: ...Wheel set for easier transport on the construction site Slide mechanism Surface protection see Safety instructions for operation on page 34 50 Operator s Manual BPS1030A BPS1135A BPS1340A BPS1550A BPS2050A BPS 5100060577 01 2023 Version 5 en ...

Page 51: ... Machinery Directive 2006 42 EC Noise Emission Directive 2000 14 EC During operational use values may differ depending on the prevailing op erating conditions Sound pressure level at operator station LpA was determined according to EN ISO 11201 and EN 500 4 Guaranteed sound power level LWA was determined according to EN ISO 3744 and EN 500 4 Weighted vibration total value hand arm vibration ahv wa...

Page 52: ... 5100059662 Material number engine 5100045994 5100045994 Centrifugal force kN 11 11 Vibrations Hz 98 98 Vibrations 1 min 5880 5880 Area output m2 h 546 546 Flow m min 26 26 Gradeability 36 4 36 4 Length drawbar in working position mm 930 930 Width mm 350 350 Height mm 663 663 Underclearance mm 663 663 Operating weight kg 63 61 Nominal power kW 2 6 2 6 Rated speed 1 min 3600 3600 Operating temperat...

Page 53: ... guaranteed dB A 105 105 Vibration total value ahv m s2 4 6 4 6 Measurement uncertainty of the total vibration value ahv m s2 0 5 0 5 Depends on the soil conditions Corresponds to the installed net power according to Directive 2000 14 EC Type BPS1340Aws Loxam BPS1340Aws Material number machine 5100060129 5100067726 Material number engine 5100045994 5100045994 Centrifugal force kN 13 13 Vibrations ...

Page 54: ...ow m min 25 25 Gradeability 36 4 36 4 Length drawbar in working position mm 970 970 Width mm 500 500 Height mm 663 663 Underclearance mm 663 663 Operating weight kg 89 1 83 7 Nominal power kW 3 6 3 6 Rated speed 1 min 3600 3600 Operating temperature range C 15 45 15 45 Storage temperature range C 15 40 15 40 Sound pressure level at operator station LpA dB A 95 95 Sound power level LWA measured dB ...

Page 55: ...oil conditions Corresponds to the installed net power according to Directive 2000 14 EC Type BPS2050Aw BPS2050A Material number machine 5100061218 5100061217 Material number engine 5100045995 5100046324 5100045995 5100046324 Centrifugal force kN 20 20 Vibrations Hz 98 98 Vibrations 1 min 5880 5880 Area output m2 h 750 750 Flow m min 25 25 Gradeability 36 4 36 4 Length drawbar in working position m...

Page 56: ...l type Gasoline Fuel consumption l h 1 Tank volume l 2 5 Oil specification SAE 10W 30 Oil filling max l 0 6 Output max kW 2 6 RPM 1 min 3600 Standard SAE J1349 Exhaust emission level EU Stage V US Phase 2 CO2 emission g kWh 976 Spark plug type NGK BP 6 ES Electrode gap mm 0 7 0 8 Determined value of the CO2 emission during engine certification without consideration of the applications on the machi...

Page 57: ...ed position max 20 Fuel type Gasoline Fuel consumption l h 0 8 Tank volume l 3 6 Oil specification SAE 10W 30 Oil filling max l 0 6 Output max kW 3 6 RPM 1 min 3600 Standard SAE J1349 Exhaust emission level EU Stage V US Phase 2 CO2 emission g kWh 757 Spark plug type NGK BP 6 ES Electrode gap mm 0 7 0 8 Determined value of the CO2 emission during engine certification without consideration of the a...

Page 58: ... 3 28 ft Weights 1 kg 2 2 lbs 1 g 0 035 oz Pressure 1 bar 14 5 psi 1 kg cm 14 22 lbs in Force output 1 kN 224 81 lbf 1 kW 1 34 hp 1 PS 0 986 hp Torque 1 Nm 0 74 ft lbs Speed 1 km h 0 62 mph Acceleration 1 m s 3 28 ft s 58 Operator s Manual BPS1030A BPS1135A BPS1340A BPS1550A BPS2050A BPS 5100060577 01 2023 Version 5 en ...

Page 59: ... en Version 5 01 2023 5100060577 BPS1030A BPS1135A BPS1340A BPS1550A BPS2050A BPS Operator s Manual 59 Notes ...

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Page 62: ...Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen Tel 49 8453 340 0 Email service LE wackerneuson com www wackerneuson com Material Number 5100060577 Language en ...