Wacker Neuson BPU 3050A, Operator'S Manual

Page 1: ...www wackergroup com Operator s Manual Vibratory plate BPU 3050A 0203080en 001 01 2005 ...

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Page 3: ...is engine is an EPA engine Adjusting the engine speed will interfere with EPA certivication and emissions Only authorized personnel can make adjustments to this engine Please contact you nearest engine or Wacker Dealer for more information WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm ...

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Page 5: ...e reserved Copyright by Wacker Construction Equipment AG No part of this publication may be reproduced in any form or by any means electronic or mechanical including photocopying without express permission in writing from Wacker Construction Equipment AG Any type of reproduction distribution or saving on data carriers of any type or method not authorized by Wacker represents an infringement of val...

Page 6: ...ion 10 TRANSPORT TO WORK SITE RECOMMENDATIONS ON COMPACTION 11 Transport to work site 11 Recommendations on compaction 11 OPERATION 12 Engine check before starting 12 Starting the engine 12 Operation the engine 14 Forward and reverse motion 14 Stopping the engine 15 MAINTENANCE 16 Maintenance schedule 16 Engine oil 17 Hydraulic control 18 Exciter 18 Exciter V belt 18 Fuel strainer cup cleaning 19 ...

Page 7: ...5 TABLE OF CONTENTS FAULTS 21 Reverse speed too low 21 Forward speed too low 21 No advance 21 Loss of hydraulic oil 21 Engine does not start 21 EC CONFORMITY CERTIFICATE 23 ...

Page 8: ...and backstroke safe engine starting procedure 2 The functioning of operating levers or elements is not to be influenced or rendered ineffective 3 During operation the operator may not leave the control elements 4 The operator has to stop the engine of the vibratory plate before going on breaks The machine has to be placed such that it cannot turn over 5 Stop engine before filling fuel tank When re...

Page 9: ...engine speed set by the manufacturer are subject to the express approval of Wacker In case of non observance all liabilities shall be refused 2 All drive units have to be switched off before carrying out maintenance jobs Deviations from this are only allowed if the maintenance or jobs require a running engine 3 When working on vibratory plates equipped with electric starter disconnect battery befo...

Page 10: ... speed rpm min 1 2800 Rated power kW PS 5 3 7 2 Fuel Gasoline Fuel consumption l h 1 1 Tank capacity l 5 0 Oil Fuchs Titan Unic 10W40 MC SAE 10W40 Oil quantity l 1 1 Hydraulic control Hydraulic oil Fuchs Renolin MR 520 Oil quantity l 0 4 In accordance with the installed useful outlet power according to Directive 2000 14 EG The sound pressure level at the operator s working place determined accordi...

Page 11: ...rench and surface compaction applications as well as for the compaction of asphalt pavements and the vibration of interlocking paving stones This machine is the most universally deployable machine of this line of products thanks to the optimum balance between the centrifugal force and the contact surface Dimensions Max admissible inclination ...

Page 12: ...ans of a friction connection through the centrifugal clutch 9 and the exciter V belt 10 The centrifugal clutch 9 interrupts the power transmission to the exciter 5 at low engine turning speed thus allowing for a perfect idling speed of the drive engine 1 The turning speed of the engine 1 can be infinitely adjusted by way of the throttle lever 6 The upper 3 and lower 4 masses are connected to each ...

Page 13: ...so observe the regulations in the chapter Safety instructions Recommendations on compaction Ground conditions The max compaction depth depends on several factors relating to the ground condition such as moisture grain distribution etc It is therefore not possible to specify exact values Recommendation In each case determine the max compaction depth with compaction tests and soil sam ples Compactio...

Page 14: ...r replace the ele ments if necessary 3 Fuel Use any regular grade automotive gasoline unleaded gasoline is preferred with a pump octane rating of 86 or higher Never use an oil gasoline mixture or dirty gasoline Avoid getting dirt dust or water in the fuel tank Caution Gasoline substitutes are not recommended they may be harmful to the fuel system compo nents Starting the engine 1 Move the fuel shu...

Page 15: ...back slightly 4 Turn the engine switch to the I position 5 Pull the starter grip lightly until resistance is felt then pull briskly Caution Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter ...

Page 16: ...he crankcase drops below a safe limit the oil alert system will automatically shut down the engine the engine switch will remain in the I position Note If engine does not start check oil level Forward and reverse motion The engine speed can be infinitely varied with the throttle control lever 6 The direction of travel is determined with the operating control handle 7 Depending on the position of t...

Page 17: ...n emergency turn the engine switch to the 0 position Under normal conditions use the following procedure 1 Push the throttle lever forward all the way to the stop 2 Turn the ignition switch to the 0 position 3 Turn off the fuel shut off valve lever in arrow direction ...

Page 18: ...h running Engine oil First oil change after 20 hours Ignition system Clean spark plug check spark plug gap 0 7 mm monthly Exciter Check attachment screws for tight fit Hydraulic control Check oil level top up if necessary V belt Check V belt tension retension if need be Protective frame Check fastening screws of protective frame and central suspension for tight fit Engine oil Further oil changes a...

Page 19: ...ease the waist oil drain hose 2 and collect the draining oil in an appropriate container 3 Attach the waist oil drain hose 2 back again 4 Pour the recommended oil through the oil filler tube 16 and then check the oil level ATTENTION Place machine in horizontal position before checking engine oil level 5 Install the oil filter cap Take notice Please pay attention to the corresponding environmental ...

Page 20: ...ller bore use funnel 5 Close filler bore 19 Changing the oil 1 Open filler bore 19 2 Tilt vibration plate and keep it tilted until the oil has run out 3 Place vibration plate in horizontal position 4 Pour in 0 6 l brand oil Fuchs Titan Unic 10W40 MC through the filler bore 19 5 Close filler bore 19 ATTENTION Do not pour in too much oil Exciter V belt Remove belt guard Remove the screws from the en...

Page 21: ...e side electrode 4 Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross threading 5 After the spark plug is seated tighten with a spark plug wrench to compress the washer Note If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the wash er If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark...

Page 22: ...ts and separate them Carefully check both elements for holes or tears and replace if damaged 2 Foam element Wash the element in a solution of household detergent and warm water then rinse thor oughly or wash in nonflammable or high flash point solvent Allow the element to dry thoroughly Soak the element in clean engine oil and squeeze out the excess oil The engine will smoke during initial start u...

Page 23: ...ance with mark No advance Cause Mechanical fault Remedy Contact Wacker service dept Loss of hydraulic oil Cause Leaks hydraulic hose defective Remedy Change defective parts Note Bleed system after every dismantling operation Engine does not start Cause Fuel tank empty Fuel shut off valve closed Air filter dirty Stop button defective Recoil starter defective Oil alert system has stopped engine Reme...

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Page 25: ...been evaluated in conformity with Directive 2000 14 EC and has been manufactured in accordance with the following directives 2000 14 EG EMV Richtlinie 89 336 EG 98 37 EG EN 500 1 EN 500 4 Dr Sick Board of Directors File certificate carefully Conformity assessment procedure At the following notified body Measured sound power level Guaranteed sound power level Annex VIII VDE Prüf und Zertifizierungs...

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Page 27: ...DIN EN ISO 9001 CERTIFICATE ...

Page 28: ... 0 Fax 49 0 89 3 54 02 390 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 1 1 262 255 0500 Fax 1 1 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 2303 23 F 39 Wang Kwong Road Kowloon Bay Hong Kong Tel 852 2406 6032 Fax 852 2406 6021 ...

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