Wacker Neuson BPU 4045, Operator'S Manual

Page 1: ...Operator s manual Vibratory plate BPU 4045 5545 Model BPU Document 5100010141 Issue 03 2019 Version 07 Language en ...

Page 2: ... of the statutory regulations in particular the protection of copyright will lead to civil and criminal prosecution Wacker Neuson Produktion GmbH Co KG is constantly working on the improvement of its products as part of the technical further development Therefore we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to mak...

Page 3: ...RNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm WARNING Cancer and Reproductive Harm www P65Warnings ca gov WARNING Batteries battery posts terminals and related accessories contain lead and lead compounds and other chemicals known to the State of California to cause cancer and birth defects or ...

Page 4: ...ructions Vibratory plates 11 4 8 General safety instructions Combustion engines 12 4 9 General safety instructions fuel lubricants and coolants 12 4 10 Maintenance 13 4 11 Personal Protective Equipment 13 4 12 Safety devices 14 4 13 Behavior in dangerous situations 14 5 Safety and information labels 15 6 Setup and function 17 6 1 Standard package 17 6 2 Application areas 17 6 3 Short description 1...

Page 5: ...ts 5100010141IVZ fm 5 12 Accessories 33 13 Technical data 34 13 1 BPU 34 13 2 Combustion engine 35 14 Emission control systems information and warranty 36 EC Declaration of Conformity 37 DIN EN ISO 9001 certificate 31 ...

Page 6: ...al is not a manual for extensive maintenance or repair work Such work should be carried out by Wacker Neuson service or by technically trained personnel The Wacker Neuson machine should be operated and maintained in accordance with this operator s manual An improper operation or improper maintenance can pose dangers Therefore the operator s manual should be constantly available at the location of ...

Page 7: ...ght to change this information The manufacturer shall immediately include any modifications or additions in this manual 3 5 Target group Individuals working with this machine must be regularly trained on the dangers of handling the machine This manual is intended for the following people Operating personnel These individuals have been trained on the machine and informed about the possible dangers ...

Page 8: ...se Deployment of untrained personnel Using non approved spare parts and accessories Improper handling Structural modifications of any kind Failure to observe the General Terms and Conditions GT Cs 3 9 Product identification of the machine Data of the type label The type label contains information that uniquely identifies this machine This information is required for ordering spare parts and when i...

Page 9: ...sult in risks to the operator and or third parties as well as damage to the machine In the case of unauthorized structural changes the liability and warranty of the manufacturer are no longer applicable The following cases are considered structural changes Opening the machine and the permanent removal of components Installing spare parts that do not originate from Wacker Neuson or are not comparab...

Page 10: ...erate machines and systems independently according to the standards of safety engineering 4 5 Residual dangers Residual dangers in particular are hazards when dealing with machines that despite a safe design cannot be eliminated These residual dangers are not obvious and may be the source of a possible injury or health hazard If unforeseeable residual dangers occur the operation of the machine is ...

Page 11: ... loose clothing gloves jewelry and long hair away from moving rotating machine parts Danger of being pulled Ensure that no other individuals are in the danger zone 4 6 4 Handling and use Handle machines with care Do not operate machines with defective components or operator s controls Immediately replace defective components or operator s controls Machines with defective components or operator s c...

Page 12: ... damaged parts immediately The pre set engine speed may not be adjusted This could lead to engine damage Make sure that the exhaust system of the engine is free of debris Fire hazard Switch off the engine and allow to cool before refueling Use the correct fuel type The fuel may not be mixed with other liquids Use clean filling aids for refueling Do not spill fuel Immediately wipe up any spilled fu...

Page 13: ...st be performed in a clean and dry vicinity e g workshop 4 11 Personal Protective Equipment NOTICE To prevent personal injury when handling this machine personal protective equipment must be worn when working on or around this machine Pictogram Significance Description Wear safety shoes Safety shoes provide protection from bruises falling objects and slipping Wear protective gloves Protective glov...

Page 14: ...ipment on hand Make sure that all employees are familiar with accident reporting first aid and rescue facilities Keep access routes clear for emergency vehicles Make sure that employees receive first aid training Measures in the case of an emergency Immediately take the machine out of operation Remove injured and other people from the danger zone Initiate first aid measures Alert rescuers Keep acc...

Page 15: ...event injuries and health hazards Ear protection Read operator s manual 2 Falling machines can cause serious injury Only lift machine at the central lifting point with certified lifting gear and tackle safety load hook Do not lift the machine on the central lifting point with an excavator bucket Do not lift the machine on the central lifting point with a forklift 3 Guaranteed sound power level 4 F...

Page 16: ...tart Stop 9 US Machines Warning 10 US Machines Danger 11 US Machines Warning From chemicals that cause cancer birth defects or other reproductive damage Item Label Description 0219259 0219261 WARNING WARNUNG ADVERTENCIA ADVERTISSEMENT 0219176 0218955 DANGER GEFAHR PELIGRO DANGER 0219178 ...

Page 17: ...inuous transition can thereby be made between forward travel compaction spot compaction and reverse travel This process is hydraulically controlled with the control handle on the center pole head The drive motor attached to the upper mass drives the exciter The torque is firmly transferred through the centrifugal clutch and the exciter V belt At low engine speeds the centrifugal clutch interrupts ...

Page 18: ...al lifting point is used to lift the machine This is found in the center of gravity of the machine Mounting plates Mounting plates of various widths are available for the machine These can be used to increase or decrease the operating width of the machine Item Designation Item Designation 1 Drive motor 6 Fuel tank 2 Upper mass 7 Protective frame 3 Base plate 8 Mounting plates 4 Center pole 9 Namep...

Page 19: ...travel direction Gas control lever The rpm of the drive motor can be continuously varied by remote control and locked into neutral EU Machines Throttle lever on the engine US Machines Throttle lever on the center pole Center pole detent handle Center pole detent handle is used to release the center pole so that it can be returned to working position Threaded spindle The threaded spindle is used to...

Page 20: ...d tested lifting gear and tackle safety load hooks of sufficient lifting capacity Only lift the machine from the central lifting point Reliably secure the machine to the lifting gear Do not lift the machine on the central lifting point with a forklift or excavator bucket Do not lift the machine at the control handle Evacuate danger zone while lifting do not stop under suspended loads WARNING Risk ...

Page 21: ... load machine into or onto a stable means of transport After loading the machine lash down the machine to prevent it from rolling off slipping or tipping over Attach tie down lugs to the designated lashing points NOTICE Appoint a specialist flagman for a safe lifting operation Item Designation Item Designation 1 Central lifting point 2 Tie down lugs 1 2 2 ...

Page 22: ...spindle 9 2 Notes about operation WARNING Improper handling may result in injury or serious material damage Please read and follow all safety instructions in this operator s manual NOTICE Perform control procedures according to the Maintenance chapter If necessary top off missing fuel lubricants and coolants see chapterTechnical Data Item Designation Item Designation 1 Center pole 2 Threaded spind...

Page 23: ... using of the sliding device in order to avoid damage to the machine and compaction material See chapter Accessories 9 3 Commissioning 9 3 1 Start engine 1 Turn the fuel cock to ON 2 Set the choke lever to the CLOSE position 3 Set the throttle lever to no load voltage WARNING Danger of crushing If hydraulic oil is lost the machine goes into reverse NOTICE If the maximum permissible slanting positi...

Page 24: ...he operator should stand behind the machine Guide and steer machine using the control handle CAUTION Do not allow the starter rope to snap back against the engine Slowly guide back by hand to prevent damage to the starter WARNING Oil level warning system The oil level warning system should prevent engine damage that can be traced to insufficient amounts of oil in the crankcase Before the oil level...

Page 25: ...er position 2 Select travel direction and speed with the control handle 9 5 Decommissioning 9 5 1 Decommissioning the machine 1 Set the throttle lever to no load voltage 2 Turn the ignition key switch to OFF 3 Turn the fuel cock to OFF Item Designation Item Designation 1 Forward 2 Reverse 1 2 1 2 3 US Machines ...

Page 26: ...f and the machine decommissioned WARNING Risk of fire and explosion from fuel and fuel vapors Fuel and fuel vapors may ignite or catch fire and cause serious burns Do not smoke Do not refuel near open flames Switch off the engine and allow to cool before refueling WARNING Warning of hot surfaces The exhaust system and engine can become extremely hot which can lead to severe skin burns Always allow...

Page 27: ...spindle 40 h Replace fuel filter 100 h Clean spark arrester screen 100 h Clean air cleaner cartridge 100 h Replace exciter oil 100 h 250 h Check hydraulic hose lines 125 h Check rubber buffer 125 h Check exciter oil level 150 h Check valve clearance 300 h Note the engine operator s manual Only carry out this work once Have this work performed by the service department of your Wacker Neuson contact...

Page 28: ...e fuel cock 2 Remove the sediment cup and O ring wash in a cleaning solution and dry thoroughly 3 Insert the sediment cup and O ring 4 Turn on the fuel cock and check for leaks 10 2 4 Cleaning the air cleaner Item Designation Item Designation 1 Cover 2 Fuel cap NOTICE Only fill the fuel tank to the bottom edge of the filler neck WARNING Risk of fire and explosion when using flammable cleaning agen...

Page 29: ...ve the spark plug cap and unscrew the spark plug with a spark plug wrench 2 Visually inspect spark plug If the isolator is broken or splintered replace spark plug Clean spark plug with a wire brush if it is to be re used For the spark plug model see chapter Technical Data 3 Measure the spark plug air gap with a thickness gauge For the spark plug air gap see chapter Technical Data If necessary corr...

Page 30: ...a way that the large flange is seated on the V belt pulley 6 Screw on nuts and tighten alternately while constantly rotating the V belt pulley The torque setting is 25 Nm 7 Assemble the belt guard 10 2 8 Replace the exciter oil and check the oil level Item Designation Item Designation 1 Belt guard 3 Engine V belt pulley 2 Nuts 4 V belt DANGER Risk of scalding Use caution when draining hot oil NOTI...

Page 31: ...ew oil see chapterTechnical Data for the exciter oil type and volume into the filler boring Use a suitable clean filling container 7 Place the machine level on the ground 8 Screw the screw plug with seal ring into the filler boring The torque setting is 100 Nm NOTICE Lay an impermeable film on the working surface to protect against escaping oil NOTICE Collect escaping or overflowing oil and dispos...

Page 32: ...er contaminated Clean air filter Engine switch in the OFF position Put the engine switch in the ON position Recoil starter defective Oil level warning system has switched off Top up motor oil Forward travel speed too low Not enough hydraulic oil in the center pole head Top off hydraulic oil Reverse travel speed too low Too much hydraulic oil in the center pole head Correct oil level accordingly Ai...

Page 33: ...d to increase or decrease the operating width of the machine Sliding mechanism Sliding mechanisms offer optimal protection against damage to the sett paving paving stone surface which is especially required for surface coated types of paving CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine The use of oth...

Page 34: ...25 859 725 859 Electrical load rating kW 5 1 6 4 6 4 Nominal speed 1 min 2 600 2 600 2 600 Exciter oil volume l 0 75 0 75 0 75 Exciter oil type 75W 90 API GL 4 Hydraulic oil volume l 0 5 0 5 0 5 Type of hydraulic oil MR 520 MR 520 MR 520 Storage temperature range C 15 40 15 40 15 40 Operating temperature range C 15 40 15 40 15 40 Sound pressure level LpA dB A 90 91 91 Standards EN 500 4 Sound powe...

Page 35: ...ers 1 1 Displacement cm 270 389 Max slanting position o 20 20 Fuel type Gasoline Gasoline Fuel consumption l h 1 6 2 0 Tank capacity l 5 3 6 1 Oil specification SAE 10W 30 SAE 10W 30 Max oil filling l 1 1 1 1 Max performance kW 6 3 8 7 Speed 1 min 3 600 3 600 Standards SAE J1349 SAE J1349 Spark plug model W20EPR U NGK BPR 6 ES W20EPR U NGK BPR 6 ES Spark plug air gap mm 0 7 0 8 0 7 0 8 Starter typ...

Page 36: ...ol systems information and warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada Emission control systems warranty statement See the engine owner s manual for the applicable exhaust and evaporative emission warranty statement ...

Page 37: ... Manufacturer Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer Product BPU4045 Product type Vibratory plate Function of product Soil compaction Material number 5100009663 Helmut Bauer Original Declaration of Conformity Conformity assessment procedure 2000 14 EC Annex VIII Notified bo...

Page 38: ...facturer Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer Product BPU5545 Product type Vibratory plate Function of product Soil compaction Material number 5100009657 5100009658 Helmut Bauer Original Declaration of Conformity Conformity assessment procedure 2000 14 EC Annex VIII Notif...

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