Wacker Neuson BS 60-2i, Operator'S Manual

Page 1: ...Rammer BS 60 2i BS 70 2i OPERATOR S MANUAL 0175280en 001 1008 0 1 7 5 2 8 0 E N...

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Page 3: ...Label Locations 17 3 5 Safety and Operating Labels 18 4 Operation 23 4 1 Application 23 4 2 Recommended Fuel 23 4 3 Before Starting 23 4 4 To Start 24 4 5 To Stop 25 4 6 Proper Operation 26 4 7 Prope...

Page 4: ...Table of Contents BS 60 BS 70 2i wc_bo0175280en_001TOC fm 4 6 Technical Data 37 6 1 Rammer 37 6 2 Vibration Measurements 38 6 3 Dimensions 39...

Page 5: ...er Neuson Corporation The information contained in this manual was based on machines in production at the time of publication Wacker Neuson Corporation reserves the right to change any portion of this...

Page 6: ...We expressly reserve the right to make technical modifications even without due notice which aim at improving our machines or their safety standards CALIFORNIA Proposition 65 Warning Engine exhaust s...

Page 7: ...tions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Wacker Neuson engine with...

Page 8: ...based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent...

Page 9: ...Warranty Your new Wacker Neuson engine complies with the U S EPA emissions regulations Wacker Neuson provides the same emission warranty coverage for engines sold in all 50 states YOUR WARRANTY RIGHT...

Page 10: ...of two years from the date of delivery to the original retail purchaser This warranty is transferable to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made...

Page 11: ...NG IMPROPER STORAGE ACCIDENT AND OR COLLISION THE INCORPORATION OF OR ANY USE OF ANY ADD ON OR MODIFIED PARTS UNSUITABLE ATTACHMENTS OR THE UNAUTHORIZED ALTERATION OF ANY PART THIS WARRANTY DOES NOT C...

Page 12: ...EL METERING CARBURETOR ASSEMBLY EXHAUST SYSTEM MUFFLER AIR INDUCTION AIR FILTER HOUSING AIR FILTER ELEMENT IGNITION FLYWHEEL MAGNETO IGNITION MODULE SPARK PLUG CAP SPARK PLUG MISCELLANEOUS PARTS TUBIN...

Page 13: ...s that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation w...

Page 14: ...by Wacker Neuson Damage to equipment and injury to the user may result 3 1 5 NEVER leave the machine running unattended 3 1 6 NEVER tamper with or disable the function of operating controls 3 1 7 NEV...

Page 15: ...l Combustion Engines Internal combustion engines present special hazards during operation and fueling Read and follow the warning instructions in the engine owner s manual and the safety guidelines be...

Page 16: ...ark could ignite the fumes 3 3 7 DO NOT use gasoline or other types of fuels or flammable solvents to clean parts especially in enclosed areas Fumes from fuels and solvents can become explosive 3 3 8...

Page 17: ...BS 60 BS 70 2i Safety Information wc_si000276gb fm 17 3 4 Label Locations wc_gr005330 N C O M...

Page 18: ...are described below Ref Label Meaning A This molded in label contains important safety and operating information If it becomes illegible the cover must be replaced Refer to the Parts Book for ordering...

Page 19: ...en the choke Place the throttle control lever in the stop position Throttle control lever 0 Stop Turtle Start or Idle Rabbit Full or Fast DANGER Engines emit carbon monoxide operate only in well venti...

Page 20: ...re refueling CAUTION Use only clean filtered gasoline fuel B WARNING To prevent hearing loss wear hearing protection when operating the machine C WARNING Hot surface Replace guard D WARNING Serious in...

Page 21: ...filter element when yellow plunger of the indicator appears in or near the red line I A nameplate listing the model number item number revision number and serial number is attached to each unit Pleas...

Page 22: ...i wc_si000276gb fm 22 L This engine is certified to operate on regular unleaded gasoline and two cycle oil located in separate tanks M Gasoline N Engine oil tank O This machine may be covered by one o...

Page 23: ...ires regular grade unleaded gasoline and Wacker Neuson two cycle oil or equivalent Use only fresh clean gasoline Gasoline containing water or dirt will damage fuel system Refer to the technical data f...

Page 24: ...engine that has not been run before that has not been run for a long period of time a week or more that has been run completely out of fuel in cold weather conditions 4 4 5 Reduce throttle to idle c2...

Page 25: ...rottle in the idle position c2 4 5 2 Shut off the engine by moving the throttle through the detent to the off position c1 The engine will stop and the fuel valve will close Note If the throttle contro...

Page 26: ...The engine is equipped with a low oil level shutoff switch If the engine stops running after 15 30 seconds check the oil level in the oil tank and add Wacker Neuson two cycle oil or equivalent as nec...

Page 27: ...the full throttle position a4 for maximum performance 4 7 2 Guide rammer with its handle Allow machine to pull itself forward DO NOT try to over power the machine 4 7 3 For best compaction the shoe mu...

Page 28: ...sightglass Check fuel line and fittings for cracks or leaks Replace as needed Tighten ramming shoe hardware Check engine cylinder screws Check external hardware Clean engine cooling fins Clean and che...

Page 29: ...move the air cleaner cover a Remove the main paper filter element b and the secondary prefilter c and inspect them for holes or tears Replace the elements if they are damaged 5 2 2 Main paper filter e...

Page 30: ...lass d Torque to 9 Nm 5 3 5 Note After transporting the rammer horizontally upright the rammer and allow the oil to drain back through the engine It may take up to 45 minutes for the oil level to reco...

Page 31: ...BS 60 BS 70 2i Maintenance wc_tx000924gb fm 31 wc_gr005333...

Page 32: ...uard 5 4 4 Pinch off both the fuel feed line c and the vent line d as close to the carburetor as possible 5 4 5 Carefully remove the fuel lines and drain the fuel left in the fuel lines into an approv...

Page 33: ...84 On new machines or after replacing shoe check and tighten shoe hardware after the first 5 hours of operation Inspect hardware every week thereafter Torque hardware as specified Cast Iron Shoe Plast...

Page 34: ...se a tachometer when making carburetor adjustments 5 6 1 Start engine and allow it to warm up to operating temperature 5 6 2 Set engine idle speed with engine running at idle and choke a fully open Ad...

Page 35: ...g the machine 5 8 2 Make sure the lifting device has enough capacity to hold the machine see identification plate on the machine for weight 5 8 3 Use the central lifting point a when lifting the machi...

Page 36: ...ngine overheats Clean cooling fins and fan blades Engine runs rammer does not tamp Inspect clutch for damage Replace if necessary Broken connecting rod or crankgear Low engine performance Compression...

Page 37: ...rpm 2 0 2 7 4400 rpm Clutch engagement rpm 2500 100 Spark plug type Champion RL95YC Electrode gap mm in 0 5 0 020 Cylinder head compression cold bar cm3 psi 8 0 9 7 120 140 Air cleaner type Three sta...

Page 38: ...Emission in the Environment by Equipment for use outdoors the sound pressure level at operator s location LpA BS 60 oi 96 dB A BS 70 oi 95 dB A the guaranteed sound power level LWA 108 dB A 6 3 Vibra...

Page 39: ...0009393 0009419 0009420 0620613 0620614 280 11 02 280 11 02 280 11 02 280 11 02 280 11 02 280 11 02 336 13 25 342 13 45 336 13 25 342 13 45 336 13 25 342 13 45 BS 70 2i 0009341 0009401 0009426 0009428...

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Page 41: ...s l preuve conforme aux dispositions de la directive 2000 14 CEE and has been produced in accordance with the following standards und in bereinstimmung mit folgenden Richtlinien hergestellt worden ist...

Page 42: ...0 Fax 49 0 89 3 54 02 3 90 Wacker Neuson Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 23...