Wacker Neuson BS 65-V, Operator'S Manual

Page 1: ...Rammer BS 65 V OPERATOR S MANUAL 0176651en 001 0808 0 1 7 6 6 5 1 E N...

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Page 3: ...ns 18 3 6 Safety and Operating Labels 19 4 Operation 24 4 1 Application 24 4 2 Recommended Fuel 24 4 3 Before Starting 24 4 4 To Start 25 4 5 To Stop 26 4 6 Proper Operation 26 4 7 Proper Compaction 2...

Page 4: ...Table of Contents BS 65V wc_bo0176651en_001TOC fm 4 6 Technical Data 41 6 1 Rammer 41 6 2 Sound Measurements 42 6 3 Vibration Measurements 42 6 4 Dimensions 42...

Page 5: ...son Corporation The information contained in this manual was based on machines in production at the time of publication Wacker Neuson Corporation reserves the right to change any portion of this infor...

Page 6: ...LIFORNIA Proposition 65 Warning Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or o...

Page 7: ...tions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Wacker Neuson engine with...

Page 8: ...based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent...

Page 9: ...Warranty Your new Wacker Neuson engine complies with the U S EPA emissions regulations Wacker Neuson provides the same emission warranty coverage for engines sold in all 50 states YOUR WARRANTY RIGHT...

Page 10: ...of two years from the date of delivery to the original retail purchaser This warranty is transferable to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made...

Page 11: ...NG IMPROPER STORAGE ACCIDENT AND OR COLLISION THE INCORPORATION OF OR ANY USE OF ANY ADD ON OR MODIFIED PARTS UNSUITABLE ATTACHMENTS OR THE UNAUTHORIZED ALTERATION OF ANY PART THIS WARRANTY DOES NOT C...

Page 12: ...EL METERING CARBURETOR ASSEMBLY EXHAUST SYSTEM MUFFLER AIR INDUCTION AIR FILTER HOUSING AIR FILTER ELEMENT IGNITION FLYWHEEL MAGNETO IGNITION MODULE SPARK PLUG CAP SPARK PLUG MISCELLANEOUS PARTS TUBIN...

Page 13: ...ardous situation which if not avoided could result in minor or moderate injury NOTICE Used without the safety alert symbol NOTICE indicates a situation which if not avoided could result in property da...

Page 14: ...ded by Wacker Neuson Damage to equipment and injury to the user may result 3 2 5 NEVER leave the machine running unattended 3 2 6 NEVER tamper with or disable the function of operating controls 3 2 7...

Page 15: ...achine under such conditions 3 2 20 ALWAYS operate the rammer in such a way that there is no danger of it turning over or falling in when working near the edges of breaks pits slopes trenches and plat...

Page 16: ...near an open flame 3 3 5 DO NOT spill fuel when refueling the engine 3 3 6 DO NOT run the engine near open flames 3 3 7 DO NOT run the machine indoors or in an enclosed area such as a deep trench unle...

Page 17: ...could ignite the fumes 3 4 7 DO NOT use gasoline or other types of fuels or flammable solvents to clean parts especially in enclosed areas Fumes from fuels and solvents can become explosive 3 4 8 ALWA...

Page 18: ...Safety Information BS 65 V wc_si000275gb fm 18 3 5 Label Locations wc_gr005418 C P N O M...

Page 19: ...described below Ref Label Meaning A This molded in label contains important safety and operating information If it becomes illegible the cover must be replaced Refer to the Parts Book for ordering inf...

Page 20: ...the choke Place the throttle control lever in the stop position Throttle control lever 0 Stop Turtle Start or Idle Rabbit Full or Fast DANGER Engines emit carbon monoxide operate only in well ventilat...

Page 21: ...refueling CAUTION Use only clean filtered gasoline fuel B WARNING To prevent hearing loss wear hearing protection when operating the machine C WARNING Hot surface Replace guard D WARNING Serious injur...

Page 22: ...ter element when yellow plunger of the indicator appears in or near the red line I A nameplate listing the model number item number revision number and serial number is attached to each unit Please re...

Page 23: ...cycle or other oil meeting the NMMA TC W3 specification a ratio from 50 1 to 100 1 can be used N Refer to Selecting Ramming Stroke and Adjusting Ramming Stroke for explanation of these labels O CAUTI...

Page 24: ...egular unleaded gasoline and two cycle outboard motor oil in separate container before filling tank 4 3 Before Starting 4 3 1 Read safety instructions at the beginning of this manual 4 3 2 Fill tank w...

Page 25: ...epeat until engine starts Multiple pulls typically less than 5 pulls may be required to start an engine that has not been run before that has not been run for a long period of time a week or more that...

Page 26: ...id no load strokes Never allow the rammer to run full throttle when forcing away material or when lifting the equipment For optimal control performance and minimal hand arm vibration grasp handle as s...

Page 27: ...moothly Normally a low stroke setting requires a lower engine speed NOTICE Running the engine too fast will result in poor operation and unnecessary wear and tear to components 4 7 2 Guide rammer with...

Page 28: ...tings and impact levels for each stroke level It should be used as a general guide when selecting ramming stroke Summary of Stroke and Throttle Settings Stroke Setting Throttle Position Percussion Blo...

Page 29: ...BS 65 V Operation wc_tx000918gb fm 29 Notes...

Page 30: ...er and use guide handle to rock machine back and forth until you feel the spring system relax The arrow should now be facing up 4 9 3 Insert adjusting tool b into bore on locking lever Make sure it is...

Page 31: ...BS 65 V Operation wc_tx000918gb fm 31 NEVER operate the rammer with the stroke adjusting cover open The locking lever rotates rapidly and could catch on skin or clothing causing injury CAUTION...

Page 32: ...k fuel line and fittings for cracks or leaks Replace as needed Tighten ramming shoe hardware Check engine cylinder screws Check external hardware Clean engine cooling fins Clean and check spark plug g...

Page 33: ...e the air cleaner cover a Remove the main paper filter element b and the secondary prefilter c and inspect them for holes or tears Replace the elements if they are damaged 5 2 2 Main paper filter elem...

Page 34: ...d Torque to 9 Nm 5 3 5 Note After transporting the rammer horizontally upright the rammer and allow the oil to drain back through the engine It may take up to 45 minutes for the oil level to recover...

Page 35: ...BS 65 V Maintenance wc_tx000923gb fm 35 wc_gr005326...

Page 36: ...d 5 4 4 Pinch off both the fuel feed line c and the vent line d as close to the carburetor as possible 5 4 5 Carefully remove the fuel lines and drain the fuel left in the fuel lines into an approved...

Page 37: ...rdware See Graphic wc_gr005389 On new machines or after replacing shoe check and tighten shoe hardware after the first 5 hours of operation Inspect hardware every week thereafter Torque hardware as sp...

Page 38: ...and choke a fully open Adjust idle speed screw b in or out to obtain correct idle speed NOTICE DO NOT turn the adjusting screw in too tight or you may damage the carburetor 5 7 Long Term Storage 5 7 1...

Page 39: ...a when lifting the machine Always inspect the crane lifting cable for wear damage or abuse Protect the cable from any sharp edges Do not use the cable if there are any signs of cut wires excessive wea...

Page 40: ...haust port Crankshaft seals are leaking Check air cleaner Engine overheats Improper fuel mix Not enough oil Clean cooling fins and fan blades Engine runs rammer does not tamp Inspect clutch for damage...

Page 41: ...m Clutch engagement rpm 2500 100 Spark plug type Champion RL95YC Electrode gap mm in 0 5 0 020 Cylinder head compression cold bar cm3 psi 8 0 9 7 120 140 Air cleaner type Three stage with cyclonic pre...

Page 42: ...or use outdoors the sound pressure level at operator s location LpA 96 dB A the guaranteed sound power level LWA 108 dB A 6 3 Vibration Measurements Products are tested for hand arm vibration HAV leve...

Page 43: ...ispositions de la directive 2000 14 CEE and has been produced in accordance with the following standards und in bereinstimmung mit folgenden Richtlinien hergestellt worden ist y ha sido fabricado en c...

Page 44: ...0 Fax 49 0 89 3 54 02 3 90 Wacker Neuson Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 23...