Wacker Neuson BS Series, Operator'S Manual

Page 1: ...Operator s manual Vibratory rammer BS 50 60 70 Model BS Document 5100041492 Issue 09 2017 Version 04 Language en...

Page 2: ...he statutory provisions in particular the protection of copyright will lead to civil and criminal prosecution Wacker Neuson Produktion GmbH Co KG is constantly working on the improvement of its produc...

Page 3: ...9 3 10 Specific safety instructions Vibratory rammer BS 10 3 11 General safety instructions Combustion engines 11 3 12 General safety instructions Fuel lubricants and coolants 11 3 13 Maintenance 11 3...

Page 4: ...13 6 Combustion engine two cycle 39 13 7 BS50 4 40 13 8 BS60 4 41 13 9 BS70 4 42 13 10 Combustion engine four cycle 43 14 Emission Control Systems Information and Warranty 44 14 1 Emission Control Sy...

Page 5: ...l is not a manual for extensive maintenance or repair work Such work should be carried out by Wacker Neuson service or by technically trained personnel The Wacker Neuson machine should be operated and...

Page 6: ...ht to change this information The manufacturer shall immediately include any modifications or additions in this manual 2 5 Target group Individuals working with this machine must be regularly trained...

Page 7: ...Deployment of untrained personnel Using non approved spare parts and accessories Improper handling Structural modifications of any kind Failure to observe the General Terms and Conditions GT Cs 2 9 P...

Page 8: ...liability and warranty are canceled for any damage resulting from improper use The risk lies entirely with the operator In particular misuse is considered The connection of non permissible components...

Page 9: ...In addition the operator should be physically and mentally fit not under the influence of drugs alcohol or medication that can impair responsiveness familiar with the safety instructions in this manu...

Page 10: ...is operated Defective machines have a high risk of accidents Use the machine accessories insertion tools etc according to these instructions 3 10 Specific safety instructions Vibratory rammer BS 3 10...

Page 11: ...ediately rinse skin with soap and water Do not eat or drink while working with fuel lubricants and coolants Contaminated oil from dirt or water can lead to premature wear or failure of the machine If...

Page 12: ...rotection provides protection from permanent hearing impairment Wear a protective helmet A protective helmet protects against injuries from falling objects NOTICE With this machine the permissible cou...

Page 13: ...or from radiant heat 3 16 Behavior in dangerous situations Preventive measures Always be prepared for accidents Keep first aid equipment on hand Make sure that all employees are familiar with accident...

Page 14: ...abels are located on the machine WARNING Illegible symbols Over time labels and signs on the machines can become dirty or otherwise unrecognizable Keep all safety warning and operating instructions on...

Page 15: ...throttle lever in the IDLING position 2 Press the purge bulb 10x 3 Activate the choke 4 Pull the starter rope of the recoil starter 5 Put the throttle lever in the FULL THROTTLE position Decommission...

Page 16: ...over so that the spring does not pop out Read the repair instructions 6 Guaranteed sound power level 7 US Warning In dry flammable vegetation Fire hazard 8 Warning against hot surface 9 Low oil protec...

Page 17: ...a a recoil starter The rotational movement of the drive motor is converted into a lifting movement via a centrifugal clutch a single level spur gear unit and a crank gear mechanism The power is transf...

Page 18: ...2 Oil tank Versions plus 12 Oil sight glass 3 Operating hour meter speed display optional 13 Handle 4 Fuel tank 14 Ramming shoe 5 Gas throttle lever 15 Ramming system 6 Control handle 16 Bellows 7 Ch...

Page 19: ...ARNING Improper handling may result in injury or serious material damage Please read and follow all safety instructions in this operator s manual WARNING Danger from falling Falling machines can cause...

Page 20: ...own the machine to prevent it from rolling off slipping or tipping over Attach and tension the tension belt over the vibratory rammer 8 Storage If the machine will not be operated for longer periods o...

Page 21: ...dead weight when working Allow the machine to pull forward independently Do not push or pull forward or backward with muscle power WARNING Improper handling may result in injury or serious material da...

Page 22: ...zing The cold oil in the percussion system can increase the resistance so much that the centrifugal clutch slips Allow the machine to warm up at a low rpm as otherwise the centrifugal clutch will wear...

Page 23: ...ion 9 4 Operation Only guide and steer the machine using the control handle 9 4 1 Compacting material 1 Guide the machine with both hands on the control handle 2 Actuate the throttle lever until the d...

Page 24: ...1 Slowly put the throttle lever in the OFF position The fuel cock will close automatically 2 Wait until the machine has come to a complete standstill CAUTION Hot surfaces Wear protective gloves NOTICE...

Page 25: ...ire and cause serious burns Do not smoke Do not refuel near open flames Switch off the engine and allow it to cool before refueling WARNING Warning of hot surfaces The crankcase with the engine and ra...

Page 26: ...k the fuel lines and connections for cracks and leaks Replace if necessary Check screw connections of the ramming shoe Tighten if necessary Clean the cooling fins of the engine Clean the spark plug an...

Page 27: ...r standard torque setting 10 2 4 Clean replace the air cleaner WARNING Risk of fire and explosion from fuel and fuel vapors Do not smoke Do not refuel near open flames Switch off engine and allow it t...

Page 28: ...filter housing with a clean cloth Do not use any compressed air 4 Ensure that the contaminant ejection slot of the prefilter is clean 5 Insert both filter elements into the air cleaner filter housing...

Page 29: ...chapter Technical Data 5 Tilt the vibratory rammer forward and secure in this position 6 Screw on the oil sight glass Clean the thread on the oil sight glass and wrap with Teflon tape 7 Fill oil throu...

Page 30: ...ammer backward until it rests on the control handle and the drain the used oil into a suitable reservoir 4 Tilt the vibratory rammer forward and secure in this position 5 Fill oil through the opening...

Page 31: ...ug 1 Thoroughly clean the area around the spark plug 2 Remove the spark plug cap from the spark plug 3 Loosen the spark plug with a spark plug wrench and unscrew Checking cleaning the spark plug 1 Che...

Page 32: ...nd dirt particles from the outside of the fuel filter screen with a clean dry lint free cloth 4 Check the fuel filter screen for cracks damage and dirt particles Replace if damaged and contaminated 5...

Page 33: ...ug is contaminated or wet Clean the spark plug Replace if necessary The spark plug air gap of the spark plug is too large Correct the gap or replace the spark plug The engine runs but the machine does...

Page 34: ...nt refueling errors Ramming shoe The ramming shoes are available in different widths These can be used to increase or decrease the operating width of the machine Wheel set cart For easier transport on...

Page 35: ...500 4 13 1 2 Vibration information hand arm vibration HAV Weighted vibration total value The ahv was determined pursuant to EN ISO 20643 and EN 500 4 13 2 BS50 2 Designation Unit BS50 2 11 BS50 2 11 U...

Page 36: ...Length ramming shoe mm 340 Width ramming shoe mm 280 165 Weight kg 59 56 Operating power kW 1 7 Operating speed rpm 4 250 Standard ISO 3046 1 Operating temperature range C 10 40 Sound pressure level L...

Page 37: ...mm 343 Height mm 965 Length ramming shoe mm 340 Width ramming shoe mm 280 Weight kg 66 Operating power kW 1 8 Operating speed rpm 4 250 Standard ISO 3046 1 Operating temperature range C 10 40 Sound p...

Page 38: ...g shoe mm 340 Width ramming shoe mm 280 Weight kg 80 Operating power kW 2 0 Operating speed rpm 4 250 Standard ISO 3046 1 Operating temperature range C 10 40 Sound pressure level LpA dB A 92 Sound pow...

Page 39: ...ne WM80 Manufacturer Wacker Neuson Combustion method two cycle Displacement cm3 80 Rated output kW 2 0 Rated speed rpm 4 400 Standard ISO 3046 1 Fuel type Oil alkylate fuel mixture Oil Otto fuel mixtu...

Page 40: ...h ramming shoe mm 280 Weight kg 65 Operating power kW 2 7 Operating speed rpm 4 100 Standard ISO 3046 1 Operating temperature range C 10 40 Sound pressure level LpA dB A 92 Sound power level LWA measu...

Page 41: ...0 Width ramming shoe mm 280 Weight kg 72 Operating power kW 2 7 Operating speed rpm 4 100 Standard ISO 3046 1 Operating temperature range C 10 40 Sound pressure level LpA dB A 93 Sound power level LWA...

Page 42: ...h ramming shoe mm 280 Weight kg 80 Operating power kW 2 7 Operating speed rpm 4 100 Standard ISO 3046 1 Operating temperature range C 10 40 Sound pressure level LpA dB A 93 Sound power level LWA measu...

Page 43: ...30611 Type of engine GXR120 Manufacturer Honda Combustion method four cycle Displacement cm3 120 Rated output kW 2 7 Rated speed rpm 4 200 Standard ISO 3046 1 Fuel type Gasoline Fuel consumption l h 1...

Page 44: ...ystem Wacker Neuson utilizes low permeation fuel lines and fuel tanks where applicable to reduce evaporative emissions Problems that may affect Emissions If any of the following symptoms arise have th...

Page 45: ...ines it is defective or causes a failure of a warranted part the claim for repair of the engine equipment may be denied If the part in question is not related to the reason the engine equipment requir...

Page 46: ...The engine equipment owner is responsible for the performance of the required maintenance listed in the Wacker Neuson engine equipment operator s manual Wacker Neuson recommends that all receipts cove...

Page 47: ...take your Wacker Neuson engine equipment along with proof of original purchase date at your expense to the authorized Wacker Neuson dealer service center during their normal business hours For owners...

Page 48: ...ments of the following guidelines and standards 2006 42 EC 2014 02 2000 14 EC 2009 03 2014 30 EU 2014 02 EN 55012 2009 07 EN 500 1 2009 12 EN 500 4 2011 02 Person responsible for technical documents R...

Page 49: ...e relevant provisions and requirements of the following guidelines and standards 2006 42 EC 2014 02 2000 14 EC 2009 03 2014 30 EU 2014 02 EN 55012 2009 07 EN 500 1 2009 12 EN 500 4 2011 02 Person resp...

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