Wacker Neuson E13-01, Operator'S Manual

Page 1: ...Operator s Manual Track excavator Machine model E13 01 Edition 1 1 Document order number 1000299974 Language en From serial no WNCE1301VPAL00170...

Page 2: ...n this documentation that do not reflect products that have already been delivered and that will not be implemented on these machines Technical data dimensions and weights are only given as an indicat...

Page 3: ...ting into operation 4 1 Cabin control stand 4 1 4 2 Overview of control elements 4 17 4 3 Indicator lights and warning lights overview 4 22 4 4 Preparatory work 4 24 4 5 Starting and stopping the engi...

Page 4: ...racks 7 45 7 19 Maintenance and care of attachments 7 48 7 20 Maintenance of options 7 48 7 21 Exhaust gas treatment 7 49 7 22 Machine preservation 7 49 8 Malfunctions 8 1 Diesel engine malfunctions 8...

Page 5: ...dix XI Notified body involved in procedure Fachausschuss Bauwesen Landsberger Str 309 80687 Munich Germany Directives and standards We hereby declare that this product corresponds to the relevant regu...

Page 6: ...EG 2 BA EZ17 en 1 1 ez17konf fm Declaration of conformity Notes...

Page 7: ...structions in the Operator s Manual This is why the Operator s Manual must be kept at hand in the machine The operator must carefully read and understand the Operator s Manual before starting up servi...

Page 8: ...ical list B Continuation of an alphabetical list Cross references see page 1 1 page Cross references 7 pos no or table no Cross references Fig 5 fig no 1 Cross references see chapter 5 2 Accelerator a...

Page 9: ...FGPS Front Guard Protective Structure FOPS Falling Objects Protective Structure if nec if necessary Hydrau lic quick hitch Hydraulic quickhitch for example Easy Lock max maximum min minimum MSWS Mech...

Page 10: ...ht which may be lifted in excavating operations If the upper carriage is rotated pay attention to the values of the load diagrams Crawling speed Perform machine travel as slowly as possible and jerk f...

Page 11: ...blade A 1 left 2 right 3 front 4 rear Additional control circuits Additional control circuits required for certain attachments AUX I auxiliary hydraulics for example for hydraulic hammer or offset buc...

Page 12: ...ronment The most important points are the operator s qualification and power of judgement A well trained operator following the Operator s Manual and maintenance plan ensures a long service life and d...

Page 13: ...Volume unit 1 cm 0 061 in 1 m 35 31 ft 1 ml 0 034 US fl oz 1 l 0 26 gal 1 l min 0 26 gal min Unit of length 1 mm 0 039 in 1 m 3 28 ft Weight 1 kg 2 2 lbs 1 g 0 035 oz Pressure 1 bar 14 5 psi 1 kg cm 1...

Page 14: ...caused by these modifica tions shall not be applicable The safety of the machine can be negatively affected by performing machine modifications without proper authority and by using spare parts equipm...

Page 15: ...Consequences in case of non observance Avoidance of injury or death WARNING WARNING identifies a situation that can cause death or serious injury if it is not avoided Consequences in case of non obser...

Page 16: ...nd repaired only by an authorized service center Required knowledge of operator The operator is responsible for other persons Avoid any operational mode that might be prejudicial to safety The specifi...

Page 17: ...put into operation or operate a damaged or malfunctioning machine If a damage or malfunction occurs during operation put the machine out of operation immediately and secure it against restart Have all...

Page 18: ...the machine only with the seat belt fastened and only from the place provided for this Check the condition and the fastening of the seat belt Have malfunc tioning seat belts and mounting hardware rep...

Page 19: ...onditions of darkness and poor visibility switch on existing work lights and ensure that motorists are not blinded by these lights If the existing lights of the machine are not sufficient for performi...

Page 20: ...s Do not use any liquid or gaseous starting aids for example ether or starting fuel Machine operation Start and operate the machine only with the seat belt fastened and only from the place provided fo...

Page 21: ...r example the registration documents The attachment fitted onto the machine must be empty and in transport position The attachment fitted onto the machine must be equipped with the mandatory lights an...

Page 22: ...and removing a load Wear protective clothing and equipment when fastening guiding and removing loads for example a hard hat safety glasses protective gloves safety boots Do not place lifting and faste...

Page 23: ...he load Stop the machine immediately and stop the engine if persons enter the danger zone Use the machine for lifting gear applications ONLY if the mandatory lifting gear for example a joint rod and l...

Page 24: ...nt works correctly for example the brakes lights Before starting machine travel ensure that nobody is between the machine and the trailer 2 7 Attachment operation Attachments Use only attachments that...

Page 25: ...the machine and the equipment when picking up or lowering an attachment to the ground 2 8 Towing loading and transporting Towing Seal off the danger zone Ensure that no one is near the towing bar or c...

Page 26: ...hin sight or sound of him Observe all movements of the machine and lifting gear Secure the machine against unintentional movement Raise the machine only after it is safely attached and the person atta...

Page 27: ...s of the German employers liability insurance association for construction engineering Bear in mind the weather conditions for example ice snow Ensure the minimum load on the steering axle s of the tr...

Page 28: ...th persons must be authorized and trained for the operation of the machine One person must be seated on the operator seat and stay in contact with the second person Keep a safe distance from rotating...

Page 29: ...rmed under a raised machine attachment support the machine attachment for example with a lift platform trestles ensuring safety and stability Hydraulic cylinders or jacks alone do not sufficiently sec...

Page 30: ...ts Protective structures The cabin rollbar and protective screen are tested protective struc tures and may not be modified for example no drilling bending welding Perform a visual check according to t...

Page 31: ...and visible damage Splashed oil can cause injury and fire Leaking hydraulic and compressed air lines can cause the full loss of the brake effect Have damage and leaks immediately repaired by an author...

Page 32: ...stion engines CALIFORNIA Proposition 65 Warning Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and bi...

Page 33: ...stem or refuel near open flames Bleed the fuel system and refuel only in well ventilated areas for example due to vapors harmful to health explosion hazard Wipe away fuel spills immediately for exampl...

Page 34: ...y leaves Stop and park the machine only in fire protected areas If the machine is equipped with a fire extinguisher have it installed in its specific location Keep the machine clean to reduce the fire...

Page 35: ...nt Have damaged sound baffles immediately replaced for example an insulating mat muffler Before starting work get informed on the noise level of the machine attachment for example on the adhesive labe...

Page 36: ...2 22 BA EZ17 en 1 1 Safety_01_0 fm 2 Safety Notes...

Page 37: ...g light on boom 8 Tie down point for tying down the machine 2 Roof lights option 9 Stabilizer blade 3 Lifting eye 10 Travel gear 4 Rotating beacon option 11 Handhold 5 Engine cover 12 Extra weight opt...

Page 38: ...construction pits A wide range of attachments offers a large number of applications for example hammer operation or bulk material handling with a grab Other possible applications can be found in chap...

Page 39: ...at does not require a protective Front Guard structure Definition of FOPS Front Guard levels Level I Protection against small falling objects FOPS or small objects penetrating into the cabin from the...

Page 40: ...r damage resulting from use other than mentioned above The user operating company alone will bear the risk Designated use also includes observing the instructions set forth in the Operator s Manual an...

Page 41: ...or damaged labels A missing incomplete or poor indication of danger can cause serious injury or death Do not remove warning and information labels Immediately replace damaged warning and information...

Page 42: ...serial no Machine serial number Fahrzeug Modell model mod le Machine designation Leistung performance Engine power Typ version Machine type Betriebsgewicht operating weight poids en charge Operating w...

Page 43: ...cavators This serial number includes additional data for example the manufacturer code and the production site Information Wacker Neuson components for example Easy Lock offset bucket rollbar have num...

Page 44: ...n 1 1 ez17e300 fm 3 Introduction Canopy type label The type label is located behind the seat on the chassis FOPS screen type label The type label is located at the front on the lower side of the frame...

Page 45: ...BA EZ17 en 1 1 ez17e300 fm 3 9 Introduction 3 Warning labels...

Page 46: ...the danger zone of the machine Position At the front left and right of the chassis Meaning Crushing hazard Do not allow anyone to stay in the swiveling range of the machine Position On the left and r...

Page 47: ...e or repair work may be performed only by a Wacker Neuson service center Position Left underneath the foot mat Meaning Pressure relief in hydraulic system Read and understand the Operator s Manual Pos...

Page 48: ...During machine operation on slopes pay attention to the maximum gradient angle and maximum lateral angle of inclination Do not drive in speed range 2 Risk of fatal injuries due to electric shock Duri...

Page 49: ...hot fluid Injury hazard due to fluid escaping under pressure Let the engine cool down Release the pressure in the hydraulic system and open the covers carefully Meaning Crush Hazard Do not allow anyon...

Page 50: ...3 14 BA EZ17 en 1 1 ez17e300 fm 3 Introduction Labels...

Page 51: ...1 BP Biohyd SE S 46 2 Panolin HLP Synth 46 3 Other biodegradable hydraulic oil Position Next to the filler neck of the hydraulic oil tank Meaning Lifting eyes Position At the roof left and right Meani...

Page 52: ...right side of the chassis Meaning Hydraulic functions active or locked Position On control lever base Meaning Fuses and relays Position On the inside of the battery cover Meaning Battery master switc...

Page 53: ...s are set Position On the headliner Meaning Functions of pedals and control levers ISO controls Check the selected control mode before starting the machine Position On the headliner Functions of the p...

Page 54: ...3 18 BA EZ17 en 1 1 ez17e300 fm 3 Introduction Meaning Maintenance intervals Position On the roof window Meaning Hydraulic Easy Lock quickhitch Position On the headliner Fig 38 Fig 39...

Page 55: ...entering or exiting Entering or exiting incorrectly can cause injury Keep the mandatory climbing aids A clean and use only them for entering and exiting Face the machine as you enter and leave it Have...

Page 56: ...oving 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Roll up the rear tarpaulin and secure it with both straps A 3 Push the rear tarpaulin into the frame or pull it out of the...

Page 57: ...lin 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Unhitch both straps A and unroll the rear tarpaulin 3 Fasten the belt C to the six points on the outside of the canopy Do no...

Page 58: ...nal cord injury due to incorrect seat adjustment An incorrect weight adjustment can cause injury to the spinal cord Ensure that the seat is correctly adjusted to the operator s weight before machine t...

Page 59: ...1 Sit down on the operator seat 2 Pull lever B upward and lock seat into place in the required position Backrest adjustment Sit down on the operator seat Backrest inclination to the rear Turn button...

Page 60: ...e it over hard edged or fragile items in your clothes Ensure that the buckle is inserted pull test Do not use seat belt extensions CAUTION Injury hazard due to damaged or dirty seat belt A damaged or...

Page 61: ...retracting lap belt 1 Insert buckle latch A into seat belt buckle B until it engages Unfastening the retracting seat belt 1 Press the red push button D on seat belt buckle B until the buckle latch com...

Page 62: ...f vision Do not allow anyone to stay in the danger zone Use suitable visual aids if necessary camera mirrors guide for example Additional equipment or attachments must not be installed if they impair...

Page 63: ...e visibility of the rear left edge of the machine in the mirror on the left Ensure visibility of the rear right edge of the machine in the mirror on the right Information Wacker Neuson recommends adju...

Page 64: ...er A fire extinguisher is not available from Wacker Neuson Contact a Wacker Neuson service center for the installation of a fire extinguisher DIN EN 3 Information Ensure the firm and safe installation...

Page 65: ...act a Wacker Neuson service center in case of doubt Retrofit assembly and repair work may only be performed by a Wacker Neuson service center Replace self locking fasteners Information Machine operati...

Page 66: ...ensure that the hazard situation is evaluated and that the national regulations are observed The machine owner must ensure that only work is performed that does not require any higher protection Accid...

Page 67: ...BA EZ17 en 1 1 ez17i400 fm 4 13 Putting into operation 4 6 Install the lights in positions C option 7 Install the mirror on the left and right in positions D option Fig 57 C Fig 58 D...

Page 68: ...ION Danger of accident with restricted visibility Restricted visibility e g weather influences dust can cause serious injury or death Resume work only if visibility is no longer restricted NOTICE Do n...

Page 69: ...acker Neuson hydraulic hammer Working with another tool can result in a different work range Assembly 1 2 persons are required for installing 2 Stop and park the machine Stop the engine See Preparing...

Page 70: ...4 16 BA EZ17 en 1 1 ez17i400 fm 4 Putting into operation Power outlet The machine is equpped with a 12 V socket on the right Fig 63...

Page 71: ...ion 4 4 2 Overview of control elements This chapter describes the controls and contains information on the function and handling of the indicator lights and controls on the machine The pages stated in...

Page 72: ...4 18 BA EZ17 en 1 1 ez17i400 fm 4 Putting into operation Canopy 3 2 4 11 13 9 21 14 16 10 22 Fig 64 Proportional controls Fig 64 Standard controls 15 1 5 6 7 12 6 19 20 8 18 17...

Page 73: ...k 9 Travel speed changeover 5 2 10 Stabilizer blade lever 5 16 11 Display element 4 20 12 Starter 4 28 13 Operator seat 4 4 14 Throttle 5 1 15 ISO SAE changeover option 5 15 16 Changeover for stabiliz...

Page 74: ...4 20 BA EZ17 en 1 1 ez17i400 fm 4 Putting into operation Display element and switches Fig 65 Switch panel on control lever base on the left 38 39 40 26 27 25 28 29 30 31 32 34 35 33 36 36 37 41 42 43...

Page 75: ...pressure 4 22 30 Preheating 4 22 31 Safe load indicator light 4 22 32 Coolant temperature 4 23 33 For Wacker Neuson service center 34 Hour meter maintenance meter 4 23 35 Hour meter maintenance meter...

Page 76: ...ed if the indicator light illuminates The electrical system works if the indicator light of the electrical system goes out within one minute Engine oil pressure The indicator light red illuminates and...

Page 77: ...ht goes out Stop the engine Check the coolant level Fuel tank capacity Refuel if the segments reach the red range Operating hour meter Counts the engine operating hours with the engine running Mainten...

Page 78: ...control lever base Perform a functional check of the safe load indicator Do not make any modifications that impair visibility The machine does not meet the requirements for conformity and registration...

Page 79: ...er in water separator and fuel filter checked and drained if necessary 7 29 7 30 3 Correct engine oil level 7 33 4 Coolant level OK 7 35 5 Correct oil level in the hydraulic oil reservoir 7 40 6 Lubri...

Page 80: ...55 2 All indicator lights gone out 4 22 3 Coolant temperature of engine in normal range 4 23 4 Do the pedals and control levers work correctly 5 12 5 Performed functional check of control lever base...

Page 81: ...ctly adjusted and checked before it is delivered Handle the machine carefully during its first 50 operating hours Do not load a cold engine Warm up the machine at low engine speed and little load do n...

Page 82: ...epeat interlock Do not run the starter for more than 10 seconds Wait two minutes so the battery can recover and the starter does not overheat before trying again Information Provide for sufficient ven...

Page 83: ...e machine 2 Fold down the control 20 lever base 3 Perform machine travel on open terrain 4 Secure the danger zone 5 Stop the machine 6 Fold up the control 20 lever base 7 Move all control levers and p...

Page 84: ...eat it after two minutes If the engine still does not start after a few tries contact a Wacker Neuson service center and have the error rectified 7 Release the starting key as soon as the engine runs...

Page 85: ...ating parts Rotating parts can cause serious injury or death Open the engine cover only at engine standstill CAUTION Burn hazard due to hot surfaces Can cause serious burns or death Stop the engine an...

Page 86: ...oltage 12 V NOTICE Possible damage to machine with empty battery due to voltage peaks NOTICE Possible damage to battery jumper cables when placing them near rotating parts Do not place the battery jum...

Page 87: ...es in the following order A B C D 6 Start the engine of vehicle Y 7 Wait five minutes for the empty battery to be charged a little 8 Start the engine of machine X 9 Switch on the boom light of machine...

Page 88: ...ration are Increased engine oil consumption Engine oil in the exhaust system causes engine contamination Blue smoke in exhaust gas Stopping the engine NOTICE Possible damage to the engine when it is s...

Page 89: ...than two minutes after shutting off the engine After the 3rd quarter 2016 the vehicle has a battery master switch Actuate the battery master switch If the vehicle is parked for longer periods of time...

Page 90: ...4 36 BA EZ17 en 1 1 ez17i400 fm 4 Putting into operation Notes...

Page 91: ...or actuation Manual throttle The engine speed can be variably set with the throttle lever A Movement Drive levers accelerator pedals Steering to the left Steering to the right Rotation to the left Rot...

Page 92: ...the lower traction force 5 3 Brakes Hydraulic brake The machine will slow down when the drive levers or accelerator pedals are released During downhill machine travel the automatic hydraulic brake va...

Page 93: ...d death Slowly and carefully actuate the control levers WARNING Accident hazard due to incorrectly rotated upper carriage If rotated incorrectly the upper carriage blocks the visibility of the travel...

Page 94: ...issible payloads Do not turn or swivel the upper carriage and the boom during downhill or uphill machine operation with a full attachment Performing machine travel diagonally on slopes is prohibited S...

Page 95: ...Always perform uphill or downhill machine travel in a straight line When changing position do not exceed a maximum gradient angle of 15 and a maximum lateral angle of inclination of 10 Change position...

Page 96: ...ver 10 Downhill machine operation Raise the boom 20 30 cm 8 12 in off the ground and position it straight ahead at the center of the machine In order to minimize the risk of tipping over adapt the tra...

Page 97: ...the pressure in the hydraulic system 6 Remove the starting key and carry it with you 7 Raise the control lever base 8 Close and lock all covers 9 Secure the tracks accordingly for example with chocks...

Page 98: ...and off together The switch is located on the control lever base Information Switch on the working lights in conditions of poor visibility If illumination still is not sufficient use external lights...

Page 99: ...tuate the horn Rotating beacon option The rotating beacon has a magnetic base and is attached to the cabin roof The electric power supply has a 12 volt connection A Information Wrap the power cable ar...

Page 100: ...machine operation Serious crushing hazard causing death or serious injury may result Do not allow anyone to stay in the danger zone Despite the traveling signal the danger zone must also be monitored...

Page 101: ...BA EZ17 en 1 1 ez17b500 fm 5 11 Operation 5 5 7 Wiper wash system Not available 5 8 Heating ventilation and air conditioning system Not available...

Page 102: ...track forward Right track forward Left track reverse Right track reverse Extend stick Swivel upper carriage to the right Retract stick Swivel upper carriage to the left Swivel boom to the right Swive...

Page 103: ...k forward Right track forward Left track reverse Right track reverse Extend stick Swivel upper carriage to the right Retract stick Swivel upper carriage to the left Swivel boom to the right Swivel boo...

Page 104: ...mediate vicinity of walls parts of buildings or other obstacles Ensure that there are no obstacles is in the danger zone Information As long as the hydraulic fluid has not reached its operating temper...

Page 105: ...lable as an option This results in a different control lever operation WARNING Accident hazard due to modified control mode Modified controls can cause incorrect operation and serious injury or death...

Page 106: ...the danger zone NOTICE Lowering the stabilizer blade too deeply into the ground can create increased resistance Slightly raise the stabilizer blade The clearance between the stabilizer blade and the...

Page 107: ...o the desired position Information In order to ensure maximum stability during work Only perform work with an extended telescopic travel gear Lower the stabilizer blade and turn out the extensions Pos...

Page 108: ...zer blade a little 2 Shut off the engine and store the ignition switch key safely 3 Pull out the bolts A left and right 4 Screw in the dozer blade preparation B left and right 5 Insert the bolts A lef...

Page 109: ...t straight ahead at the center of the machine If a hose bursts on the telescopic cylinder lower the boom immediately to prevent the machine from tipping over Extend and retract the travel gear only on...

Page 110: ...e 4 Using the boom and dozer blade raise the vehicle so that it is no longer in contact with the ground and no foreign body is in the travel gear during extension or retraction 5 Raise the control lev...

Page 111: ...e 10 Set lever A in position 1 Information In order to ensure maximum stability during work Only perform work with an extended telescopic travel gear Lower the stabilizer blade and turn out the extens...

Page 112: ...e proportional controls allow to continuously adjust the oil flow for the attachment Actuate gate A to the left or right Set the desired flow rate with the rotary switch B The proportional control is...

Page 113: ...andatory limits of the work area Do not hammer horizontally or upward Only break with the attached shatter protection WARNING Accident hazard due to tipping over of machine A tipping machine can cause...

Page 114: ...Powertilt unit beyond 30 during breaker operation otherwise the load on the boom increases tremendously Stop machine operation immediately if a hydraulic hose moves back and forth in an unusual manne...

Page 115: ...mer opera tion single cir cuit function Auxiliary hydraulics dual circuit function Fig 107 A Hammer operation Position Switch on Actuate the pedal A to the left Switch off Release the pedal A Fig 108...

Page 116: ...Operating the additional control circuit Swiveling the boom Fig 109 Hammer operation sin gle circuit function Auxiliary hydraulics dual circuit function Fig 110 A Oil flow Position To the line on the...

Page 117: ...on 5 Additional control circuits AUX II option Set the desired flow rate with the rotary switch B Fig 112 B Fig 113 22 Oil flow Position To the line on the left Press gate 22 to the left To the line o...

Page 118: ...of the Powertilt unit Rotating the Powertilt unit can cause serious injury or death Do not allow anyone to stay in the danger zone Information For more information see Easy Lock Powertilt with Easy Lo...

Page 119: ...ired flow rate with the rotary switch B Actuating the Powertilt unit Fig 114 B 22 Fig 115 Fig 116 Rotation to the left Rotation to the right Powertilt Position Rotation to the left Press gate 22 to th...

Page 120: ...unctional and enabled Only work with completely extended telescopic travel gear WARNING Risk of machine tipping over due to failure to pay attention to the safe load indicator Serious injury or death...

Page 121: ...advanced option The overload warning device switch is located on the control lever base Switching on the safe load indicator Press switch 39 on the instrument panel down Switching off the safe load in...

Page 122: ...rol lever base on page 4 29 Only the following lifting gear may be used for lifting gear applications Powertilt quickhitch with load hook Joint rod with lifting eye As soon as control lamp 31 lights u...

Page 123: ...e to stay in the danger zone During locking and unlocking procedures make sure that hands and feet are not crushed Only use undamaged attachments and quick coupler systems Before starting any work and...

Page 124: ...dge C of the attachment touches the quick coupler system 4 Screw in the quick coupler system A until the attachment lies completely on the quick coupler system A due to its weight 5 Shut off the engin...

Page 125: ...arting any work and after every locking process press the attachment to the ground and quickly move it back and forth over just over the ground a few times The attachment may not detach from the quick...

Page 126: ...e ignition switch key safely 3 Turn the socket wrench D counter clockwise until the bolts E are completely retracted The quick coupler system is unlocked 4 Remove the socket wrench 5 Start the engine...

Page 127: ...ions or the operation of the vehicle Observe the operator s manual of the quickhitch system or the attachment Nevertheless should a non released HSWS be used the following points must also be observed...

Page 128: ...WARNING Crushing hazard when picking up attachments If an attachment is not locked correctly it can come off and cause serious injury or death Do not allow anyone to stay in the danger zone Only use...

Page 129: ...an attachment 1 Hook up the quick coupler system A in the bolts B of the attachment receptacle 2 Extend the bucket cylinder so that pin C of the attachment touches the quickhitch 3 Check whether the...

Page 130: ...engages 7 Release the dozer blade lever J and foot operated touch button E The quickhitch closes Check pin F must be fully retracted 8 Press switch D to position 2 The quickhitch is disabled and the...

Page 131: ...k and after every locking process press the attachment to the ground and quickly move it back and forth over just over the ground a few times to check the secure locking The attachment may not detach...

Page 132: ...k coupler system Stop the engine and remove the starting key Raise the control lever base Rotate bolt A so that the pin B fits in the recess C 2 Press in the bolt A and turn until it is held in its po...

Page 133: ...ng is located to the left on the quick coupler system Stop the engine and remove the starting key Raise the control lever base Rotate bolt A so that the pin B fits in the recess C 2 Pull out the bolt...

Page 134: ...D and press it to position 1 The quickhitch is enabled and the buzzer sounds 3 Press and hold the foot operated touch button E and at the same time pull back the J dozer blade lever The quickhitch op...

Page 135: ...touch button E The quickhitch closes Check pin F must be fully retracted 6 Press switch D to position 2 The quickhitch is disabled and the buzzer does not sound any longer E Fig 149 Foot operated push...

Page 136: ...ype cock to position B The 90 notch indicates that grab operation is set 3 Remove the lever after the changeover Right side grab operation 1 Fit lever A onto the ball type cock 2 Set the ball type coc...

Page 137: ...to position 1 5 Move the control lever or the slide switch of the hydraulic circuit in all directions repeatedly 6 Remove the starting key and carry it with you The grab hose couplings can now be cou...

Page 138: ...to the skin If a hose bursts move the control elements to neutral position so that as little hydraulic oil as possible escapes Wear protective equipment Information Hose burst valves are set at the f...

Page 139: ...lowering if possible see chapter 5 12 Emergency lowering on page 5 62 5 Raise the control lever base 6 Remove the starting key and lock the cabin 7 Secure the machine and the attachment 8 Contact a W...

Page 140: ...wound seems insignificant Hydraulic oil causes blood poisoning WARNING Accident hazard when picking up attachments Picking up attachments incorrectly can cause serious injury or death Wear protective...

Page 141: ...the attachment to the ground without too much pressure otherwise the resistance is too high when the pins are removed Re equipping the attachments is described below for a bucket Follow the special i...

Page 142: ...essure has been released otherwise pressure can be created again Re equipping Removing 1 Lower the bucket to level ground with the flat side facing downward 2 Stop and park the machine Stop the engine...

Page 143: ...reparing lubrication 3 Apply grease to the pins and articulations before inserting them 4 Start the engine 5 Straighten the stick so that bores D and E are flush 6 Stop the engine Raise the control le...

Page 144: ...hapter Operation driving on slopes Stop machine operation immediately if persons do not stay clear of the danger zone Seal off the danger zone should it not be possible to keep a sufficient safety dis...

Page 145: ...Slingers must remain out of the danger zone see chapter Lifting gear applications on page 5 30 A A A Fig 159 symbolic representation Danger zone with a bucket Danger zone with a bucket and a safety d...

Page 146: ...es Never ram the attachment into the ground when swiveling the upper carriage Working with the drive force Do not ram the attachment into ground or lower the boom during machine travel Retracting the...

Page 147: ...of the hydraulic cylinders exclusively Fully lowering the stabilizer blade Apply the full weight of the machine over the entire width of the stabilizer blade when using it for stabilization Protectin...

Page 148: ...y as well as changing direction suddenly on rough terrain The dozer blade must be at the front during travel speed 2 Operation in water Water must not reach any further than the upper edge of the tens...

Page 149: ...excavation force is achieved at an angle of 80 to 120 between the boom and the stick 1 Penetrate into the ground with the bucket 2 Lower the stick and at the same time position the bucket so that the...

Page 150: ...th the wind behind you to keep the dust away from your eyes air filters and fans If possible the site dumper and the working direction of the bucket should form an angle of 45 Grading The stabilizer b...

Page 151: ...g digging work Wacker Neuson recommends that you observe the following points Exits from pits must be outside the digging line and as level as possible Dig by removing adjacent strips if possible Ensu...

Page 152: ...not allow anyone to stay in the danger zone Stop machine operation immediately as soon as someone enters the danger zone Observe the following during emergency lowering 1 Turn the starting key to posi...

Page 153: ...ys require coding With this the coding of the starting keys is completed Coding can be performed for a maximum of 10 starting keys Information The procedure is automatically cancelled if no key requir...

Page 154: ...son backhoe buckets can also be used for shovel bucket operation NOTICE The stick can be damaged if it is hit by the bucket base Do not tilt out the bucket completely if it is used as a shovel bucket...

Page 155: ...high pressure cleaner in a suitable place see chapter 7 5 Cleaning and maintenance on page 7 23 3 Check the machine for leaks and loose nuts screws and connections 4 Carefully clean and dry the entire...

Page 156: ...ne machine fluids in the units or reservoirs and add fluids if necessary 11 If the machine was out of operation for over 6 months change the oil in the gearbox engine hydraulic oil reservoir and other...

Page 157: ...Neuson service center Observe the corresponding national guidelines regarding disposal Environment Do not allow environmentally damaging wastes to get into the ground or stretches of water and dispose...

Page 158: ...5 68 BA EZ17 en 1 1 ez17b510 fm 5 Operation Notes...

Page 159: ...pe Load the machine Wear protective equipment Start machine travel and tow away slowly NOTICE The machine can be damaged during towing Tow the machine away only from the immediate danger zone until it...

Page 160: ...that the machine can be towed safely 3 Only use towing eye A 4 Secure shackle B with the shackle pin and a lock pin 5 Install towing equipment of appropriate size on the shackle 6 Start machine travel...

Page 161: ...llow anyone to stay in the danger zone Bear in mind the transport weight on the machine s type label Tie down the machine only at the indicated tie down points Observe the loading weight Add the weigh...

Page 162: ...ple 6 Start the engine 7 Raise the boom and the stabilizer blade to avoid touching the access ramps 8 Carefully drive the machine onto the middle of the transport vehicle 9 Move the machine to transpo...

Page 163: ...s type label Observe the loading weight Add the weight of subsequently installed accessories to the weight of the vehicle The machine may only be raised with suitable lifting gear NOTICE Possible dam...

Page 164: ...uperstructure lock Position the boom straight ahead at the center of the machine 12 Stop the engine 13 Operate the control lever repeatedly to release the pressure in the hydraulic system 14 Raise the...

Page 165: ...superstructure lock locks the revolving superstructure during transport Unlocking the upper carriage Align the upper carriage with the travel gear Raise pin 18 and hitch it in the lock Locking the upp...

Page 166: ...t observe the following before departure Permitted overall height width and weight of the transport vehicle including the excavator The legal regulations of the countries where transport is to take pl...

Page 167: ...e to the machine or personal injury caused by failure to observe the specific information and descriptions Important safety instructions on maintenance Follow all safety instructions given in this Ope...

Page 168: ...7 2 BA EZ17 en 1 1 ez17w700 fm 7 Maintenance Maintenance label Some maintenance work may only be performed by a Wacker Neuson service center see maintenance schedule Fig 189...

Page 169: ...ne Replacing the engine oil filter Engine Replacing the V belt Engine Checking V belt tension Engine Replace the air filter element Engine Checking valve clearance Travelling drive Check the gearbox o...

Page 170: ...lic couplings for dirt Check the threaded fittings of the protective structures canopy for example for tightness Option Adjust the mirrors correctly clean them and check them for damage check the fast...

Page 171: ...g system Check V belt condition and tension 7 38 Option Actuate Powertilt swivel device in final position for 1 minute 2 All steps for previous maintenance intervals 1 Air filter replacement according...

Page 172: ...ch system 10 hours of operation daily Clean bolt guide G 50 hours of operation weekly Clean the bolt contact surface H 50 hours of operation weekly Clean bottom side of the quick coupler system J 50 h...

Page 173: ...ntrol lever repeatedly to release the pressure in the hydraulic system 6 Raise the control lever base 7 Remove the starting key and carry it with you 8 Safely store all loose objects 9 Close the windo...

Page 174: ...7 8 BA EZ17 en 1 1 ez17w700 fm 7 Maintenance Lubrication plan 7 10 9 4 4 6 14 13 14 13 11 1 1 2 2 3 3 5 12 8 Fig 191 Shown with Powertilt and hydraulic Easy Lock quickhitch option 3...

Page 175: ...nt Interval Quantity 1 Boom Daily 2 2 Stick cylinder Daily 2 3 Bucket cylinder Daily 3 4 Boom cylinder Daily 2 5 Joint rod Daily 1 6 Bucket pin Daily 2 7 Shovel arm Daily 1 8 Swiveling console Daily 2...

Page 176: ...the boom and the stabilizer blade to the ground 3 Stop the engine remove the starting key and carry it with you 4 Apply grease to lubrication point 10 with two strokes of the grease gun 5 Start the e...

Page 177: ...ea of the moving parts Stay clear extremities clothing of the moving parts 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Raise the control lever base 3 Spray the guide lever...

Page 178: ...uper ASTM 6210 violet 5 5 From serial number WNCE1301APAL00400 Engine Engine oil6 6 According to DIN 51511 API CF CF 4 CI 4 ACEA E3 E4 E5 JASO DH 1 SAE 10W 40 15 C 5 F 45 C 104 F About 3 5 l 0 9 gal H...

Page 179: ...rve the manufacturer s indications Do not add mineral oil the content of mineral oil should not exceed 2 of the system fill in order to avoid foaming problems and to ensure biological degradability Wh...

Page 180: ...ez17w700 fm 7 Maintenance Engine oil types Viscosity grade SAE Ambient temperature min C min F max C max F 10W 20 4 10 50 20W 10 14 10 50 10W40 20 4 40 104 15W40 15 5 40 104 20 0 32 20 68 30 10 50 30...

Page 181: ...the engine cover only at engine standstill Raise the operator seat only at engine standstill CAUTION Burn hazard due to hot surfaces Can cause serious burns Stop the engine and let hot surfaces cool d...

Page 182: ...ring lubrication 2 Turn the starting key in lock A anticlockwise 3 Press lock A and open the engine hood 4 Make rod B engage in the lock Closing the engine cover 1 Press rod B upward and hold it in th...

Page 183: ...ews A 3 Unhitch straps B and remove the side cover Closing Lock in the reverse order Cover on the left Opening 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Unscrew screws A...

Page 184: ...ing the operator seat 1 Press and hold seat belt buckle A outward 2 Fold the operator s seat back until it locks into place The operator s seat is locked if it cannot be raised any more at the backres...

Page 185: ...level ground Avoid tipping movements of the machine under all circumstances Machine travel in areas involving a risk of falling objects is prohibited WARNING Accident hazard due to incorrect loading...

Page 186: ...lifting the machine The mandatory length L is a minimum 1300 mm 51 in 8 Apply tension to the canopy with the lifting gear CAUTION Danger of crushing due to pre tensioned canopy The pre tensioned cano...

Page 187: ...ou Get out of the canopy Close and lock the engine cover and the other covers Remove loose objects from inside the machine Wait until the canopy does not swing any more and is completely steady 14 Set...

Page 188: ...securing elements can be used again Raise the operator seat to improve access if necessary 4 Tighten the screws E left and right 5 Install the electric connector B if it is installed on the machine 6...

Page 189: ...agents can be harmful to health Use only suitable cleaning agents Ensure sufficient ventilation NOTICE Damage to rubber and electrical parts when cleaning with solvents Do not use solvents benzine or...

Page 190: ...g High pressure cleaner Cover electric parts Do not point the water jet directly at electric parts and damping material Cover the vent filter on the hydraulic oil reservoir and the filler caps for fue...

Page 191: ...destroy the fabric Cleaning in a saline environment 1 Park the machine in a wash bay or place 2 See Preparing lubrication 3 Check the machine for salt deposits or corrosion Have corrosion removed by...

Page 192: ...f condensation water fill up the fuel tank nearly completely at the end of each working day Information Do not run the fuel tank completely dry Otherwise air is drawn into the fuel system This require...

Page 193: ...cool down CAUTION Health hazard due to diesel fuel Diesel fuel and fuel vapors are harmful to health Avoid contact with the skin eyes and mouth Seek medical attention immediately in case of accidents...

Page 194: ...s of dirt can cause increased engine wear malfunctions in the fuel system and reduced effectiveness of the fuel filters Refueling from barrels If refueling from barrels cannot be avoided note the foll...

Page 195: ...l system on page 7 31 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Prepare a suitable container for collecting the fuel water mixture 3 Open the engine cover 4 Turn the ball...

Page 196: ...l system on page 7 31 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Prepare a suitable container for collecting the fuel water mixture 3 Open the engine cover 4 Connect a sui...

Page 197: ...2 Remove the starting key and carry it with you 3 Fill up and close the fuel tank 4 Turn the starting key to the first position 5 Wait about 5 minutes while the fuel system bleeds itself automatically...

Page 198: ...E Damage due to wrong engine oil Use engine oil according to the engine vehicle fluids list Have the oil changed only by a Wacker Neuson service center NOTICE Damage due to adding engine oil too quick...

Page 199: ...the engine cover Adding engine oil 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Raise the operator seat 3 Wipe the area around the sealing push in cap with a lint free cloth...

Page 200: ...and antifreeze are easily flammable fluids that can cause serious burns or death if they are brought into contact with fire or open flames Wear protective equipment Only perform maintenance on an eng...

Page 201: ...e machine Stop the engine See Preparing lubrication 2 Slacken screw B 3 Remove cover A 4 Carefully unscrew filler cap C and release the pressure 5 Open filler cap C 6 Top off the coolant up to the mid...

Page 202: ...or dirty work conditions clean more frequently than indicated in the maintenance plans NOTICE Damage to radiator fins during cleaning Keep a safe distance from the radiator during cleaning Use oil fre...

Page 203: ...replace if necessary Check the screws at the induction manifold and the clamps for tightness Dirt indicator NOTICE Damage to diesel engine due to dirty air filter Do not clean the air filter but rath...

Page 204: ...for cleanliness before putting the machine into operation 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Remove the starting key and carry it with you 3 Check and if necessary...

Page 205: ...essure inside the reservoir Wear protective equipment If oil contacts the eye flush immediately with clean water and seek medical treatment Malfunctioning or leaking threaded fittings hose connections...

Page 206: ...center of the machine see figure 3 Lower the boom and the stabilizer blade to the ground 4 Stop the engine 5 Operate the control lever repeatedly to release the pressure in the hydraulic system 6 Remo...

Page 207: ...dd hydraulic oil up to the corresponding mark 7 Check the hydraulic oil level on sight glass A 8 Add if necessary and check again 9 Screw in filler plug E tightly Environment Use a suitable container...

Page 208: ...from the date of manufacture even if they do not seem to be damaged In this respect Wacker Neuson recommends that you observe all the relevant safety regulations for hydraulic lines as well as the sa...

Page 209: ...lfunctioning batteries Batteries give off explosive gases that can cause deflagrations if ignited Wear protective equipment Fire open flames and smoking is prohibited Do not jump start the engine if t...

Page 210: ...Relays on page 9 5 see chapter Fuses on page 9 5 Battery The battery may be checked disconnected charged and replaced only by a Wacker Neuson service center 7 14 Heating ventilation and air condition...

Page 211: ...e evenly and horizontally by means of the boom and stabilizer blade 3 Place the tracks so that mark A is in the middle between drive pinion B and track tension roller C 4 Stop the engine 5 Operate the...

Page 212: ...e skin and cause serious injury or death Open the lubricating valve only very carefully and do not unscrew it more than one revolution Wear protective equipment Contact a Wacker Neuson service center...

Page 213: ...r Neuson service center if track tension still is too low after pumping in more grease Reducing tension 1 Place a suitable container underneath to collect the grease 2 Slowly turn the lubricating valv...

Page 214: ...curacy of a slide gage Welding is prohibited Load hook wear Have load hooks Powertilt Powertilt for Easylock with inadmissible wear for example beyond the tolerance damage deformations surface cracks...

Page 215: ...enance 7 7 21 Exhaust gas treatment Not available 7 22 Machine preservation Machines are partly preserved at the factory for example in the engine compartment Operation in an aggressive environment fo...

Page 216: ...7 50 BA EZ17 en 1 1 ez17w710 fm 7 Maintenance Notes...

Page 217: ...ater separator 7 29 Engine overheats Engine oil level too low Adding engine oil 7 33 Dirty air filter Replacing the air filter 7 37 Dirty radiator fins Cleaning the radiator 7 36 Coolant level too low...

Page 218: ...Remedy See Hydraulic system overheats Dirty hydraulic oil radiator Clean the hydraulic oil radi ator 7 36 Hydraulic oil level too low Adding hydraulic oil 7 40 Malfunctioning or insuffi ciently tighte...

Page 219: ...indicator light yellow remains illuminated when the engine runs Malfunctioning starter Malfunctioning dis play element Indicator light for engine oil pressure red illuminates and the buzzer sounds wh...

Page 220: ...8 4 BA EZ17 en 1 1 ez17b800 fm 8 Malfunctions Notes...

Page 221: ...njection system Indirect Engine management Mechanical Displacement 1116 cm3 68 1 in3 Nominal bore and stroke 76 x 82 mm 2 9 x 3 2 in Power 13 4 kW at 2200 rpm 18 hp at 2 200 rpm Max torque 65 6 Nm at...

Page 222: ...oled 3 cylinder diesel engine Intake system Naturally aspirated engine fuel injection system Indirect Engine management Mechanical Displacement 1266 cm3 77 3 in3 Nominal bore and stroke 80 x 84 mm 3 2...

Page 223: ...el 230 9 0 3 4 3 156 6 Work hydraulics EZ17 Type of control Load pressure independent flow distribution LIFD Number type of pumps 1 Flow rate 39 6 l min 10 5 gal min Operating pressure for operating a...

Page 224: ...fuse is blown again directly do not put the machine into operation and contact a Wacker Neuson service center NOTICE Explosion hazard in case of incorrect handling of fuses Use only specified fuses Do...

Page 225: ...use F2 50 A Main fuse air pressure sensor per formance adaptation Yanmar 3TNV80F SSNS1 F3 7 5 A Display cutoff solenoid F4 15 A Valves horn F5 10 A Proportional controls F6 10 A Travel signal overload...

Page 226: ...H3 Rotating beacon Halogen lamp 12 V 55 W H1 EZ17 Model size 4 5 Required oil flow 2 4 l min 0 5 1 gal min Swiveling range 180 1 1 The actual angle can vary slightly from the indication made here Wei...

Page 227: ...1480 1 092 1770 1 305 870 642 1250 922 M30 1420 1 047 2010 1 482 2400 1 770 1200 885 1700 1 254 Tightening torques fine pitch thread Property class 8 8 10 9 12 9 8 8 10 9 Screw dimen sions Screws acco...

Page 228: ...er Coolant2 2 Do not mix the coolant with other coolants Up to C F by volume by volume 37 34 6 50 50 EZ17 Yanmar 3TNV76 SNSE12 Measured sound power level LwA 1 1 According to ISO 6395 EC Directives 20...

Page 229: ...ration axes Under typical operating conditions use the average vibration values measured In order to obtain the estimated vibration value for an experienced operator on level ground subtract the facto...

Page 230: ...the seat adjustment and suspension Perform the following activities smoothly without any jerks Steering Brakes Acceleration Shifting gears Move attachments without any jerks Adapt your speed and the i...

Page 231: ...ving machines This method is based on vibration measurements under real operating conditions for all machines Read the original guidelines This chapter summarizes part of the legal regulations However...

Page 232: ...Weight kg lbs Transport weight1 1 Transport weight basic machine 10 fuel capacity 1594 3 514 Operating weight 2 2 Operating weight basic machine full fuel tank backhoe bucket 400 mm 16 in user 75 kg 1...

Page 233: ...be damaged due to unreleased attachments Only use the attachments specified in the table Compare the weight of the attachment and its maximum payload with the indications in the relevant lift capacit...

Page 234: ...ft3 Weight kg lbs Bucket 250 10 0 023 0 81 31 68 Bucket 300 12 0 028 0 99 34 75 Bucket 400 16 0 037 1 3 39 86 Bucket 500 20 0 046 1 6 47 104 Bucket 600 24 0 055 1 9 53 117 Ditch cleaning bucket 850 3...

Page 235: ...t900 fm 9 15 Technical data 9 Excavator forces According to ISO 6015 EZ17 Max tearout force short stick 9 1 kN 2 046 lbf Max tearout force long stick 8 1 kN 1 821 lbf Max breakout force at bucket toot...

Page 236: ...en it tips over The weight of the attachment and load must be subtracted from the weight specified in the corresponding column in the table Pay attention to the density of the load Do not exceed the w...

Page 237: ...ng center B Load hook height max Admissible weight or mass value with boom in horizontal position With or without the stabilizer blade in travelling direction With or without the stabilizer blade 90 t...

Page 238: ...ing valves the hydraulic output and the hydraulic system s stabilizing features Neither 75 of the static tilt load nor 87 of the hydraulic lift capacity is exceeded Calculation basis according to ISO...

Page 239: ...5 375 827 338 746 1034 2 280 602 1 328 555 1 224 1 5 m 59 in 386 851 293 646 262 579 540 1 191 383 845 346 764 811 1 788 614 1 353 567 1 250 3 0 m 9 10 2 5 m 98 in 2 0 m 79 in 1 5 m 59 in 2 5 m 98 in...

Page 240: ...1 555 408 899 373 822 1034 2 280 653 1 439 609 1 343 1 5 m 59 in 386 851 318 702 289 638 540 1 191 416 917 381 841 811 1 788 664 1 465 621 1 370 3 0 m 9 10 2 5 m 98 in 2 0 m 79 in 1 5 m 59 in 2 5 m 9...

Page 241: ...specified in the relevant load diagram Use the machine for lifting gear applications only if the mandatory lifting gear and safety equipment is installed functional and enabled Telescopic travel gear...

Page 242: ...system s stabilizing features Neither 75 of the static tilt load nor 87 of the hydraulic lift capacity is exceeded Calculation basis according to ISO 10567 Setting pressure on boom ram 22500 kPa 3 263...

Page 243: ...BA EZ17 en 1 1 ez17t900 fm 9 23 Technical data 9 Canopy without extra weight Canopy with extra weight Fig 241 Fig 242...

Page 244: ...9 24 BA EZ17 en 1 1 ez17t900 fm 9 Technical data Dimensions Fig 243...

Page 245: ...tick 3900 mm 12 10 K2 Max digging radius long stick 4050 mm 13 3 M Max boom displacement to bucket center right side 535 mm 21 in N Max boom displacement to bucket center left side 425 mm 17 in O Max...

Page 246: ...9 26 BA EZ17 en 1 1 ez17t900 fm 9 Technical data Notes...

Page 247: ...ration 5 46 Bucket position when digging 5 59 Bulbs 9 6 C Cabin 4 1 Canopy 4 18 Changing the width of the stabilizer blade 5 18 Charge indicator light 4 22 Check list Operation 4 26 Parking the machin...

Page 248: ...on 1 6 Requirements for the operating personnel 4 24 Right left front rear term definition 1 5 Target group definition 1 6 Telematic 3 2 Zero tail revolving superstructure 3 3 Grading 5 60 H Hammer op...

Page 249: ...tachment 5 36 Models and trade names 3 2 O Operation 5 1 Operation in water 5 58 Operation near the sea 5 58 Operator seat 4 4 Backrest adjustment 4 5 Horizontal adjustment 4 5 Weight adjustment 4 4 O...

Page 250: ...ering system 9 3 Tightening torques 9 7 Traveling drive axles 9 3 Vibration 9 9 Work hydraulics 9 3 Telescopic travel gear 5 19 Tie down points 6 3 Tightening the tracks 7 47 Towing 6 1 Tracks 9 3 Tra...

Page 251: ...at have already been delivered and that will not be implemented on these machines Technical data dimensions and weights are only given as an indication Responsibility for errors or omissions not accep...

Page 252: ...Wacker Neuson Linz GmbH Flughafenstr 7 A 4063 H rsching Phone 43 0 7221 63000 Fax 43 0 7221 63000 2200 E mail office linz wackerneuson com www wackerneuson com Order no 1000299974 Language en...