Wacker Neuson GV 7003A, Operator'S Manual

Page 1: ...Operator s manual Portable Generator GV 7000A 7003A Model GV 7000A 7003A Document 5100003951 Issue 04 2016 Version 02 Language en...

Page 2: ...entirely or partially or translated into any other language Reproduction or translation even extracts thereof only with written approval of Wacker Neuson Produktion GmbH Co KG Any breach of the statut...

Page 3: ...on engines 14 3 6 Service safety 15 4 Safety and information labels 17 5 Standard package 19 6 Lifting and transporting 20 7 Operation 22 7 1 Prepare the machine for first time application 22 7 2 Powe...

Page 4: ...0 Disposal 41 10 1 Disposal of waste electrical and electronic equipment 41 11 Technical data 42 11 1 GV 7000 42 11 2 GV 7003 44 11 3 Combustion engine 46 12 Glossary 47 13 Diagram 49 13 1 GV 7000A Wi...

Page 5: ...l is not a manual for extensive maintenance or repair work Such work should be carried out by Wacker Neuson service or by technically trained personnel The Wacker Neuson machine should be operated and...

Page 6: ...at you have to carry out something in a de fined sequence This symbol is used for lists GEFAHR This warning notice indicates immediate hazards that result in serious injury or even death Danger can be...

Page 7: ...from a product range Therefore some figures can differ from the actual appearance of your machine It is also possible that the descriptions include components which are not a part of your machine Det...

Page 8: ...ry Comply with all safety regulations that follow this warning symbol GEFAHR DANGER indicates a hazardous situation that leads to serious injury or death if this warning is not observed In order to av...

Page 9: ...r output Overloading the generator with a load that takes too much power during con tinuous operation or when starting Operating the generator in a manner that is inconsistent with the national statew...

Page 10: ...NOT provide sufficient fresh air ONLY use generators outdoors and far away from windows doors and aera tion These openings can draw in generator exhaust fumes CO can penetrate into a home even if a ge...

Page 11: ...ar with the necessary safety devices Access to the machine and operation of the machine is not permitted for Children People under the influence of alcohol drugs or medication Personal Protective Equi...

Page 12: ...in a clean dry place and keep it out of reach of children ALWAYS make sure that the machine is stable and cannot tip roll slide or fall during operation ALWAYS transport the generator in an upright po...

Page 13: ...tion Check during and after use of the generator whether the generator or the extension cord and power cable show da mage due to vibration Repair any damage as needed or replace the parts affected Do...

Page 14: ...r missing fuel cap Do not start the engine if fuel has been spilled or there is an odor of gas Move the machine away from the spilled fuel and wipe away the spilled fuel before starting WARNUNG Combus...

Page 15: ...pment PPE Wear the following personal protective equipment during maintenance or repair work Close fitting work clothes that do not impede movement Safety glasses with protective sides Ear protection...

Page 16: ...electricians ALWAYS keep the machine clean and ensure that the labels are legible Replace all missing and hard to read labels The labels contain important operating instructions and warn against dange...

Page 17: ...DANGER Danger of suffocation Engines give off carbon monoxide Do not run the machine indoors or in enclosed areas NEVER operate in houses or garages EVEN IF doors and windows are open Only use OUTDOO...

Page 18: ...fety and information labels 18 100_0402_ls_0004 fm 5 When connecting more than one piece of electronic equipment special precautions must be taken Read through the operator s manual Item Label Descrip...

Page 19: ...5 Standard package 100_0402_sd_0001 fm 19 5 Standard package The standard package includes Equipment Operator s manual Parts book General safety instructions...

Page 20: ...firmly attached and have sufficient carrying capacity to safely lift or hold the generator Pay attention to surrounding persons when lifting the generator Transporting the machine Observe the followin...

Page 21: ...6 Lifting and transporting 100_0402_tr_0001 fm 21...

Page 22: ...15 ethanol content DANGER Carbon monoxide The application of a generator in buildings can LEAD TO DEATH WITHIN MINUTES The exhaust fumes from the generator contain carbon monoxide CO This is an invis...

Page 23: ...ining the power requirements The nearest Wacker Neuson dealer tool manufacturer or dealer can help you if you have questions NOTE Do not exceed the specified current intensity limit at any plug recept...

Page 24: ...ce at high altitudes due to the lower air pressure This means less performance and therefore a reduced power exploitation As soon as temperatures increase an engine runs less economically and electric...

Page 25: ...00_0402_op_0003 fm 25 Outside temperature C Devaluation Factor 45 3 0 97 50 6 0 94 55 9 0 91 60 12 0 88 High altitude m Devaluation Factor 1500 3 0 97 2000 6 0 94 2500 9 0 91 3000 12 0 88 3500 15 0 85...

Page 26: ...t Only with this type of installation is it allowed and necessary to establish the ground connection of the generator framework via the point provided on the frame see ground symbol 5019 7 6 Heavy dut...

Page 27: ...t the cable size from the table Minimum cross section of extension cables or calculate the minimum cross section using the graph Minimum cross section of extension cables The X axis of the graph stand...

Page 28: ...in m 25 50 100 200 25 50 100 200 Cross section surface in mm2 2 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 4 1 5 1 5 1 5 2 5 1 5 1 5 1 5 1 5 6 1 5 1 5 1 5 4 1 5 1 5 1 5 2 5 8 1 5 1 5 2 5 6 1 5 1 5 1 5 2 5 10 1...

Page 29: ...irements do not exceed the performance limit of the generator or the power limitations of the plug receptacle Comment The protective covers are only missing in the enlarged plug receptacles for reason...

Page 30: ...12 A 10 A 3 pin d1 Schuko IP54 CEE 7 plug receptacle 230 V 16 A d2 CEE plug receptacle IP44 2P E 230 V 16 A d3 Swiss plug receptacle 230 V 16 A d4 French plug receptacle 230 V 16 A e1 CEE plug recepta...

Page 31: ...level Fuel level State of the air cleaner Tight fit of the outer bracket State of the fuel lines DANGER Carbon monoxide The application of a generator in buildings can LEAD TO DEATH WITHIN MINUTES The...

Page 32: ...e oil level is low In this case check the engine oil level and top off if necessary 4 Open the choke while the engine is warming up b 5 Put main circuit breaker in the closed position e1 Allow the eng...

Page 33: ...of an accident of a failure of the machine during operation the following procedure is to be applied 1 Stop the engine 2 Shut off the fuel supply 3 Disconnect the tools from the machine 4 Let the mac...

Page 34: ...ng and special equipment Clean more often in dusty areas Daily before Opera tion After the first 20 hours Every 50 hours Every 100 hours Every 300 hours Check the fuel level Check the engine oil level...

Page 35: ...ons a bin should be placed under machine to catch the fluid and a waterproof sheet should also be placed under the machine to protect the ground The fluid must be dispose of according to the relevant...

Page 36: ...aner with gasoline or other solvents with a low combustion point as this can result in fire or explosions Maintenance 1 Loosen the locks a on the upper and lower sides of the air cleaner filter cover...

Page 37: ...e engine is switched off Never touch a hot exhaust Comment See the technical data for the recommended spark plug and spark plug air gap 1 Remove and check the spark plug 2 Replace the spark plug if th...

Page 38: ...speed Unscrew the RPM adjusting screw a in and out until a zero load RPM of 3100 RPM is reached NOTE Tools and other electrical equipment can be damaged if the engine speed is set too high or too low...

Page 39: ...a well vented area and away from flames or sparks 3 Open the drain plug on the carburetor and drain any remaining fuel from the carburetor 4 Change the engine oil 5 Remove the spark plug and pour abo...

Page 40: ...g a cold engine No electronic equipment is connected to the generator Spark plug is in good condition Spark plug cap is firmly seated Engine oil level is sufficient Check the following if the engine s...

Page 41: ...clusively for commercial use a so called B2B device according to the WEEE directive Un like equipment mostly used in private households so called B2C devices this machine may therefore not be disposed...

Page 42: ...r model NSM K100G NSM K100G NSM K100G Insulation class H H H Output current 1 A 25 1 25 1 25 1 Output frequency Hz 50 50 50 Power factor cos 0 9 0 9 0 9 Nominal speed rpm 3 000 3 000 3 000 Phases 1 1...

Page 43: ...23 Operating temperature range C 15 40 15 40 15 40 Max operating height m NN 1 500 1 500 1 500 Sound pressure level LpA dB A 69 69 69 Standards DIN EN ISO 11201 Measured sound power level Lwa dB A 96...

Page 44: ...put 3 COP kW 5 7 Net installed power PRP kW 5 6 Length mm 729 Width mm 500 Height mm 536 Weight kg 81 Operating weight kg 86 Generator model NSM T100SC Insulation class H Output current 1 A 14 1 Outpu...

Page 45: ...4P 16A 6h 400V 50Hz Model F 230V 16A 1 CEE7 4 Plug receptacles Quantity 3 Design class G1 Protection rating IP23 Operating temperature range C 15 40 Max operating height m NN 1 500 Sound pressure leve...

Page 46: ...Max slanting position 20 Fuel type Gasoline Fuel consumption l h 2 1 Mixture preparation Carburetor Tank capacity l 11 0 Oil specification SAE 10W 40 Max oil filling l 1 1 Max performance kW 7 0 RPM...

Page 47: ...conductor Plug connection without grounded conductor contact I Connection of all conductive housing components to the grounded conductor Plug connection with grounded conductor contact II Reinforced...

Page 48: ...s diameter 12 5 mm 0 5 in 3 Protected against touch with a tool diameter 2 5 mm 0 01 in Protected against small foreign objects with diameter 2 5 mm 0 01 in 4 Protected against touch with a wire diame...

Page 49: ...6 Surge absorber 2 Auxiliary winding 7 Circuit breaker 3 Capacitor 8 Plug receptacle 230V 1 16 A 4 Rotor windings 9 Plug receptacle 230V 1 32 A 5 Diode Color chart B Black V Purple Or Orange G Green...

Page 50: ...0 V 1 16A 4 Rotor windings 9 Plug receptacle 400 V 3 16 A 5 Compound transformer 10 Brushes Color chart B Black V Purple Or Orange G Green W White Pr Purple L Blue Y Yellow Sh Casing P Pink Br Brown L...

Page 51: ...this product meets the relevant provisions and requirements of the following guidelines and standards 2006 42 EC 2009 10 2014 35 EU 2014 02 2000 14 EC 2006 06 2014 30 EU 2014 02 2011 65 EU 2015 03 Aut...

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