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Wacker Neuson KRAMER 5055e, Operator'S Manual


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BA 357-00 *  3.0 * BA_35700_V3_enSIX.fm

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Index

Hydraulic system

3rd control circuit
Continuous operation ...................................... 5-44
Locking/unlocking ........................................... 4-51
Operation ........................................................ 5-41
Usable consumer pressure  ............................... 9-8
Adding hydraulic oil ......................................... 7-56
Check the oil level ........................................... 7-55
Safety instructions .................................. 2-22, 7-52
Technical data ................................................... 9-7

I

I ............................................................................ 4-24
Identification of the machine  ................................ 3-13
Important information on the cabin ......................... 4-1
Improper use  ........................................................ 3-11
Indication

Error ......................................................... 7-11, 8-3
Maintenance intervals  ..................................... 7-11

Indicator display

Battery charge condition  ................................. 4-36

Indicator light

High beam (blue)  ............................................ 4-35
Right/left-hand turn indicators (green)  ............ 4-34

Indicator lights  ...................................................... 4-33
Information labels ................................................. 3-33

Air-conditioning refill ........................................ 3-36
Battery disconnection ...................................... 3-35
Brake fluid  ....................................................... 3-35
Cleaning .......................................................... 3-36
Control lever (joystick)  .................................... 3-34
Emergency exit  ............................................... 3-36
Hydraulic oil  .................................................... 3-35
Load diagram  .................................................. 3-34
Maximum speed .............................................. 3-33
Noise levels ..................................................... 3-35
Observe instructions  ....................................... 3-35
Operation of low-speed control  ....................... 3-36
Tie-down points ............................................... 3-33
Tire pressure ................................................... 3-34
Use protective clothing and goggles  ............... 3-35

Inspections ........................................................... 3-15
Interior light  .......................................................... 5-24

J

Job site ................................................................... 2-6
Joystick

Locking/unlocking ........................................... 4-51
Overview ......................................................... 5-32

K

KRAMER quickhitch

Lower the attachment  ............................ 5-58, 5-60
Pick up the attachment  ................................... 5-56

L

Labels ................................................................... 3-25
Liability ................................................................... 1-5
License ................................................................. 3-13
Lift and tilt ram speed  ............................................. 9-8
Lift capacity  .......................................................... 9-18
Lifting gear applications  ................................ 2-9, 2-10
Light bulbs .............................................................. 9-9
Lights .................................................................... 5-19
Limited field of vision ............................................ 4-16
Limp home mode  ................................................. 5-10
Load stabilizer  .................................................... 5-108
Load transport  ...................................................... 5-88
Loader unit

Description ........................................................ 3-7
Lubrication ....................................................... 7-30
Operation ........................................................ 5-30
Safety prop ........................................................ 7-5

Loading .................................................................. 6-6
Loading material ................................................... 5-74
Loading with a bucket  .......................................... 5-78
Low beam ............................................................. 5-19
Low-speed control .............................................. 5-103
Lubricants ............................................................. 7-14
Lubrication points

Arrester ........................................................... 7-29
Loader unit  ...................................................... 7-30
Planetary drive bearing of axle ........................ 7-28
Rear axle oscillation-type bearing  ................... 7-28

Lubrication work  ................................................... 7-28

M

Machine lights  ...................................................... 5-19
Machine operation ........................................... 2-7, 3-9
Machine preservation ........................................... 7-84
Machine travel ...................................................... 5-14

on public roads ................................2-8, 4-49, 5-70
With the pallet forks ......................................... 5-87

Machine travel operation ........................................ 5-8
Main components of the machine  .......................... 3-4
Main display  ......................................................... 4-38

Summary of Contents for KRAMER 5055e

Page 1: ...Operator s manual Wheel loader 5055e 5055eL Machine model 357 00S 357 00L From serial no 357 00 0001 Version 3 0 Document number 1000363191 Language en...

Page 2: ...ons of legal regulations in particular of the copyright protection shall be subject to civil and criminal prosecution KRAMER WERKE GmbH keep abreast of the latest technical developments and constantly...

Page 3: ...ons on use 3 9 3 4 Labels 3 25 4 Putting into operation 4 1 Cabin control stand 4 1 4 2 Overview of control elements 4 27 4 3 Overview indicator and warning lights 4 33 4 4 Preparatory work 4 44 4 5 P...

Page 4: ...6 Maintenance and care of attachment devices 7 80 7 17 Maintenance of options 7 81 7 18 Machine preservation 7 84 8 Malfunctions 8 1 Malfunctions of the travel drive 8 1 8 2 Malfunctions of the hydrau...

Page 5: ...levant regulations and requirements of the following Directives and standards 2006 42 EG 2000 14 EG 2014 30 EU DIN EN ISO 12100 2011 03 DIN EN ISO 13849 1 2016 06 DIN EN 474 1 2014 03 and DIN EN 474 3...

Page 6: ...rectives 2006 42 EG 2014 30 EU DIN EN ISO 12100 2011 03 DIN EN ISO 13849 1 2016 06 DIN EN 474 1 2014 03 and DIN EN 474 3 2010 02 Authorized representative for the compilation of technical documentatio...

Page 7: ...rming machine travel and work operation for the first time the user operator must receive instructions on how to operate this machine The operator must carefully read and understand this Operator s Ma...

Page 8: ...age compartment or net provided for this in the cabin Immediately replace an incomplete or illegible operator s manual by a new one In addition to the operator s manual observe and instruct the operat...

Page 9: ...ptions always refers to the travel direction of the machine Symbols Explanation Identifies a general list 1 Identifies a list in a table position numbers 2 1 Identifies activities that must be perform...

Page 10: ...Community EN European Norm etc et cetera from Latin and so forth EU European Union poss possibly FOPS Falling Object Protective Structure FZV Vehicle Admission Ordinance if nec if necessary HV High vo...

Page 11: ...lso on the maintenance of the machine This is why regular maintenance and servicing is absolutely necessary Information Repair maintenance and modifications of the machine may only be performed by tra...

Page 12: ...1 6 BA 357 00 3 0 35700_01_Vorwort fm 1 Preface Notes...

Page 13: ...Consequences in case of non observance Avoidance of injury or death WARNING WARNING identifies a situation that can cause death or serious injury if it is not avoided Consequences in case of non obse...

Page 14: ...or vehicle operation is prohibited for children and persons under the influence of alcohol drugs or medicine Clearly and unequivocally define the responsibilities of the operating and maintenance pers...

Page 15: ...and owner are obligated to operate the vehicle only in a safe and working condition All persons working on or with the vehicle must have read and understood the safety instructions in this Operator s...

Page 16: ...o operation or operate a damaged or malfunctioning vehicle If a damage or malfunction occurs during operation put the vehicle out of operation immediately and secure it against restart Have all malfun...

Page 17: ...ery connector for secure connection Start and operate the machine only with the seat belt fastened and only from the place provided for this Check the condition and the fastening of the seat belt Have...

Page 18: ...ilation Use existing visual aids to stay aware of the danger zone In conditions of darkness and poor visibility switch on existing work lights and ensure that motorists are not blinded by these lights...

Page 19: ...e center Turn on the machine Start the machine only according to the Operator s Manual Observe all warning lights and indicator lights Machine operation Start and operate the machine only with the sea...

Page 20: ...documents The attachment fitted onto the vehicle must be empty and in transport position The mounted attachment must be equipped with the mandatory lighting and protective devices Take measures again...

Page 21: ...lations for fastening guiding and removing a load Wear protective clothing and equipment when fastening guiding and removing loads for example a hard hat safety glasses protective gloves safety boots...

Page 22: ...st be nobody under the load Stop the machine immediately if persons enter the danger zone Use the machine for lifting gear applications ONLY if the mandatory lifting gear for example a joint rod and l...

Page 23: ...achine is prohibited Trailer operation changes the machine s operating behavior the operator must be familiar with this and act accordingly Bear in mind the machine s steering mode and the trailer s t...

Page 24: ...y Before starting work operate the attachment to check that it works correctly Before putting the attachment into operation ensure that nobody is in danger Lower the attachment to the ground before le...

Page 25: ...t be used as a minimum Furthermore the tractor vehicle must be equipped with a safe braking system and sufficient tractive power Use only towing bars or cables certified by a test certification body o...

Page 26: ...hin sight or sound of him Observe all movements of the machine and lifting gear Secure the vehicle against unintentional movement Raise the vehicle only after it is safely attached and the person atta...

Page 27: ...ing and fastening gear that is dirty damaged or not of sufficient size In order to secure the machine on the platform use only the fastening points provided for this purpose Ensure that nobody is in o...

Page 28: ...d during maintenance Once maintenance is over correctly install safety equipment again that has been removed Wait for the vehicle to cool down before touching components Maintenance that does not invo...

Page 29: ...being serviced do not turn on Before performing assembly work on the vehicle support the areas to be serviced and use suitable lifting and supporting equipment for the replacement of parts over 9 kg...

Page 30: ...r from the machine connection before working on the electrical system Modifications and spare parts Do not modify the machine and the work equipment attachment for example the safety devices lighting...

Page 31: ...ally Safe Machines DGUV Information 200 005 are permitted to work on HV intrinsically safe machines in Germany HV systems are systems whose conductive components have been secured against contact by m...

Page 32: ...oxyhydrogen mixture forms in batteries during normal operation and especially during charging Always wear gloves and eye protection when working with batteries Perform battery maintenance only in wel...

Page 33: ...ouch the cabin Faraday cage If possible drive the machine out of the danger zone Warn others against approaching and touching the machine Have the live wire de energized Do not leave the vehicle until...

Page 34: ...tive equipment for example with a breathing mask Do not allow the oil and oily wastes to get into the ground or stretches of water Absorb the escaping oil immediately with a binding agent and dispose...

Page 35: ...e cleaner there is a risk of injury from splashing parts Wear appropriate protective clothes Do not use any dangerous and aggressive detergents Wear appropriate protective clothes Operate the machine...

Page 36: ...2 24 BA 357 00 3 0 Sicherheit_E fm 2 Safety Notes...

Page 37: ...working lights option 8 FOPS guard grid category I series category II option 9 4 eye hooks cabin disassembly 2 10 Rotating beacon option 11 Cabin open canopy cabin cpl 3 12 Rear left working light sta...

Page 38: ...s 23 Rear hooks for loading tying down the machine left right 24 Towing device1 25 Rear power socket for rear attachments option 26 Door arrester2 27 Door handle with lock door 2 28 Hydraulic oil radi...

Page 39: ...nations Model designation on the type label field 5 on the machine front right see Type labels on page 3 26 Trade name glued to the machine on the outside The letter S or L in the designation indicate...

Page 40: ...nt Hydraulic pump gear pump Speed controlled volumetric flow Hydraulic four wheel power steering with emergency steering features Planetary steering axles front and rear rear oscillating design front...

Page 41: ...he travel direction is possible at any time even while moving If the accelerator pedal is being pressed when changing the travel direction the machine brakes and then accelerates immediately thereafte...

Page 42: ...supplying the hydraulic steering and providing the boost pressure To safeguard the work hydraulics temperature monitors have been integrated in the machine If a temperature monitor reacts the performa...

Page 43: ...e spring applied brake can be activated either automatically or manually The automatic activation of the spring applied brake is carried out in two steps hold function active standstill control and pa...

Page 44: ...the machine The insulation monitor enables you to discover insulation faults during machine operation To protect the battery a discharge monitory is installed in the machine The discharge monitor redu...

Page 45: ...n safety as well as the safety of others depends to a great extent on how the machine is moved and operated Read this Operator s Manual carefully prior to the first drive Basic rule careful and pruden...

Page 46: ...r Data Confirmation for setup modes approved attachments and specific requirements If the machine is licensed as a forestry tractor1 agricultural or forestry license no attachments are listed in the l...

Page 47: ...as Use as a carrier machine for equipment that has not been certified released by the manufacturer Use in stretches of water or flood areas Lifting and transporting people Machine travel with liquid m...

Page 48: ...ng licenses is required for driving the machine Driving licence category L Self propelled work machines up to 25 kph Agricultural or forestry tractors up to 40 kph with trailer 25 kph Driving licence...

Page 49: ...In the case of self propelled work machines capable of less than 20 km h 12 44 mph the operating company is required pursuant to 4b FZV to affix their first name surname and place of residence compan...

Page 50: ...arning triangle with design certification 1 warning light with design certification 1 wheel chock that matches the wheels of the machine 1 safety vest made of yellow or orange fluorescent material wit...

Page 51: ...petent in HV systems and must be documented in written form Subsequent inspections of detected defects must be performed too The competent inspection authority may require the inspection report to be...

Page 52: ...n ABE Data Confirmation or in the license certificate of self propelled work machines For attachments that are not listed in the National Type Approval Germany the Data Confirmation Germany the regist...

Page 53: ...authorized service center see chapter 5 Fitting attachments from other manufacturers opt on page 5 95 In the case of non EU countries follow and comply with the national regulations of these countrie...

Page 54: ...or the specific attachment If uncertified attachments are installed or if parts of the quickhitch or attachment are subsequently modified or replaced the operation licence and the warranty become void...

Page 55: ...Bucket3 superlightweight material 357 00S 357 00L 1000266582 1850 72 83 without ripper teeth 0 9 1 1 31 7 38 8 Picking up transporting and loading very lightweight material p 0 9 t m p 56 lb ft Multi...

Page 56: ...ilage manure or recycling material Manure forks4 357 00S 357 00L 1000292255 1700 66 92 Round bale clamp4 357 00S 357 00L 1000177701 Clamping width 800 31 50 1800 70 86 Payload 1200 kg 2645 5 lb Silage...

Page 57: ...tly modified or replaced the operation licence and the warranty become void In addition to the Operator s Manual observe and instruct the operator in all other generally applicable legal and other man...

Page 58: ...0 64 96 without ripper teeth 0 5 0 65 17 6 22 9 Loosening picking up transporting and loading loose or solid material p 1 8 t m p 112 lb ft 10002884062 1650 64 96 without ripper teeth Bucket lightweig...

Page 59: ...specific attachment If uncertified attachments are installed or if parts of the quickhitch or attachment are subsequently modified or replaced the operation licence and the warranty become void In ad...

Page 60: ...ching devices see data sheet for attachments 30 para 10 11 12 StVZO Germany Leaflet with specific instructions for hitching agricultural or forestry equipment onto the machine according to German legi...

Page 61: ...BA 357 00 3 0 35700_03_Einleitung fm 3 25 Introduction 3 3 4 Labels Labels overview USA USA 20 20 LoF XX Fig 4 4x 5x 4x USA...

Page 62: ...e meets the requirements of the Machine Directive 2006 42 EC within the European Community and that the conformity procedure has been performed Fig 5 Fig 6 USA Example type label indications 1 Machine...

Page 63: ...s that the cab does not protect against substances that pose a risk to health and that therefore the machine is not authorized for work operation with sprays The label is installed inside the cab at t...

Page 64: ...ne Gearbox View vehicle underside The type label arrow is located on the gearbox housing Front and rear axles View of lower side of machine The type label with the serial number of the axle is located...

Page 65: ...3 29 Introduction 3 Operating motor The type label of the operating motor is located on the engine Gear pump of work hydraulics View of lower side of machine The serial number of the gear pump is loc...

Page 66: ...l indication of danger Caution All persons must stay clear of the danger zone of the machine Located at front left and right of vehicle frame and at rear of machine Caution Read the operator s manual...

Page 67: ...ns Warning Lifting or transporting persons on the machine in the bucket or on the pallet forks is prohibited Located on the front left pillar in the cab No passengers Warning Nobody can be carried as...

Page 68: ...op before performing maintenance on the loader unit Located on the prop No naked flames Caution A mixture of oxygen and hydrogen oxyhydrogen is released by the battery during charging Explosion hazard...

Page 69: ...curing the transport Information The symbols for the slinging points A and tie down points B may also appear separately on their own labels Located on left and right of machine frame above the front a...

Page 70: ...ion pressures see chapter 9 on page 9 6 Located inside the cabin on left side of front window Operation of control level joystick with switch for 3rd control circuit The label indicates the functions...

Page 71: ...add any water B Use only ATF Suffix A brake fluids see chapter 7 Braking system on page 7 74 and Overview Fluids and lubricants part 1 on page 7 14 Located near the brake fluid tank Battery disconnect...

Page 72: ...Located on the window on the right near the joystick Notice sign Clean Indicates that conductive components cannot be cleaned with a high pressure cleaner see chapter 7 Cleaning and maintenance on pa...

Page 73: ...or forestry applications An operator s cabin damaged in an accident deformation may not be repaired It must be replaced by an authorized service center Perforating welding or separating elements from...

Page 74: ...ng the cabin door CAUTION Crushing hazard due to incorrectly locked door Failure to observe this can cause injuries to arms and hands Before starting machine travel lock the door or secure it in the d...

Page 75: ...the door completely and let it lock into place in arrester C Release the door out of the arrester 1 Press the button D The door is released from the lock by spring action 2 Close the door Information...

Page 76: ...ow adjuster Ensure that the fully open side window is engaged in the arrester Opening the side window 1 Slide lever A upward 2 Press the side window outward and press the end of the lever downward in...

Page 77: ...when exiting the machine Use special care when exiting CAUTION Danger of injury from flying glass splinters if a windowpane is smashed If possible ask for help before smashing a windowpane Protect fac...

Page 78: ...the emergency hammer 4 Carefully exit the cabin Information On machines with an agricultural or forestry license1 an emergency hammer is available and the rear window is designated as an additional em...

Page 79: ...ident hazard when adjusting the operator seat during machine travel Can cause serious injury or death Adjust the operator seat only at machine standstill Lock the seat adjustment lever safely into pla...

Page 80: ...machine can only be switched on if the operator has taken his place in the operator seat If the operator seat is relinquished for more than 3 seconds during machine travel the machine is braked until...

Page 81: ...e following positions A Weight adjustment B Backrest adjustment C Horizontal seat adjustment Weight adjustment 1 Sit down on the operator seat 2 Adjust the weight Fig 53 B A Fig 54 A B C Fig 55 A D We...

Page 82: ...age the lever in the required position It must not be possible to move the operator seat to another position Backrest adjustment 1 Sit down on the operator seat 2 Pull handle B up and at the same time...

Page 83: ...correctly adjusted or defective operator seat Can cause injury to spinal column Adjust the operator seat to the operator s weight before putting the machine into operation or when changing operators D...

Page 84: ...operator seat 2 Pull handle A upward or press it downward until the arrow is in the middle of window B Within this visible range the individual height can be adjusted up to the minimum suspension trav...

Page 85: ...ion to backrest Pull in or push out the backrest extension over the perceptible notches The backrest extension can be individually adjusted up to the end stop To remove pull the backrest extension upw...

Page 86: ...ems in your clothes WARNING Accident hazard due to damaged or dirty seat belt Can cause serious injury or death in the event of an accident Keep the seat belt and buckle clean Check the seat belt and...

Page 87: ...terrain Fastening the seat belt 1 Sit down on the operator seat 2 Hold seat belt 24 at buckle latch A and run it steadily over the hips to buckle B 3 Insert buckle latch A into buckle B until it lock...

Page 88: ...les within the job site Move material only in transport position If the field of vision cannot be safely adjusted with the mirrors the operator must take appropriate measures e g person guiding the op...

Page 89: ...nts ensure that the mirror bracket is turned far enough to the front about 45 to avoid touching the door window 2 Adjust the left rearview mirror The outer edge of the machine must be visible on the i...

Page 90: ...ensure that the mirror bracket is turned far enough to the front about 45 to avoid touching the door window 2 Adjust the rearview mirror on the right The outer edge of the machine must be visible on...

Page 91: ...system components or cables orange labeled 1 Stop and park the vehicle 2 Apply the parking brake 3 Switch off motor isolating switch 4 Turn the machine off and remove the ignition key 5 Lock the lock...

Page 92: ...o not touch damaged high voltage system components or cables orange labeled The battery connector connects or disconnects the entire electrical system from the battery If the battery and electrical sy...

Page 93: ...r plate on page 4 19 3 Grasp the plug part A of the battery connector on the handle and pull out of the socket part B of the battery connector horizontally Information The socket part is firmly instal...

Page 94: ...off motor isolating switch 1 Push down button A The entire traction and works electronics are out of operation The parking brake is applied Switch on motor isolating switch 1 Pull button A upwards If...

Page 95: ...ignition keys blue coded 1x master key red for coding the blue ignition keys Information The immobilizer has only one master key The immobilizer must be replaced by an authorized service center if the...

Page 96: ...d The key will be registered as a valid ignition key 5 Turn the ignition key blue back and remove Step 4 can now be repeated for other keys to be coded Coding can be performed for a maximum 10 keys Co...

Page 97: ...ined Safety functions If more than 5 keys with different invalid codes are inserted and turned in the ignition lock within 1 minute then the immobilizer remains enabled for 15 minutes and does not acc...

Page 98: ...4 26 BA 357 00 3 0 35700_04_Inbetriebnahme_01 fm 4 Putting into operation...

Page 99: ...ments You can unfold the pages for a better overview This chapter describes the controls and contains information on the function and the handling of the indicator lights and controls in the cabin The...

Page 100: ...pen side window door1 4 4 16 Switch bar in the control lever console 4 32 17 Fuses 7 65 9 11 18 Ignition lock 4 54 19 Storage net for documents 20 Operator seat foldable 4 7 21 Document box opt 1 22 A...

Page 101: ...BA 357 00 3 0 35700_04_Inbetriebnahme_02_a3 fm 4 29 Putting into operation 4 Indicating instrument joystick multifunctional lever Indicating instrument joystick multifunctional lever...

Page 102: ...h button for menu navigation in the digital display4 37 Multifunctional lever turn indicators windshield wipers horn For more information see page 48 Push button signal horn 5 25 49 Rotary switch and...

Page 103: ...BA 357 00 3 0 35700_04_Inbetriebnahme_02_a3 fm 4 31 Putting into operation 4 Switch panels Switch panels...

Page 104: ...steering opt 5 2 65 Toggle switch red parking brake 5 6 Front switch panel A in the console control lever For more information see page 66 Rocker switch gray machine headlights parking light low beam...

Page 105: ...diately and get in touch with an authorized service center Indicator and warning lights When ignition is switched on all warning and indicator lights on the gauge illuminate briefly for a check and th...

Page 106: ...ort a critical error during operation A steady warning signal sounds In the digital display 45in areas B and C the symbol 5 appears An error message is displayed in the digital display 45 in area F as...

Page 107: ...rating motor Power electronics machine controller The warning light 43 flashes if the maximum allowable temperature from one of the mentioned components is exceeded In the digital display 45in area G...

Page 108: ...see see chapter 7 Charging the battery on page 7 34 and Charging the battery on page 7 34 44 Indication Meaning Measure All LEDs illuminate Good battery charge condition The machine can be operated w...

Page 109: ...isplay The following table gives an overview of the structure of the digital display When the machine is turned on the main indicator appears on the display 45 Use the buttons 46 and 47 to request and...

Page 110: ...Meaning A Indicator display high speed range hare Illuminates if high speed is enabled with switch 62 see chapter 5 Overview of speed ranges on page 5 11 Indicator display work speed range turtle Ill...

Page 111: ...rol elements of the machine are in neutral During the neutral check both turn indicators flash in the display The indicator display extinguishes when the machine is ready for travel operation Indicato...

Page 112: ...peration of 3rd control circuit on page 5 44 Warning indicator Error STOP Illuminates if the machine electronics report a critical error during operation An error message is displayed in the digital d...

Page 113: ...ed Inspection work can be planned in accordance with the operating hours indicator display maintenance If less than 20 operating hours remain before the next inspection is due the remaining number of...

Page 114: ...oo high see chapter 7 Monitoring the hydraulic oil filter on page 7 54 Warning indicator hydraulic motor temperature Illuminates if the temperature in the hydraulic motor is too high see Warning light...

Page 115: ...of hours until the next inspection F is displayed in the display By pressing on the push button 46 the digital display will scroll down one level in the service indication If error messages are prese...

Page 116: ...y attention to all safety instructions CAUTION Falling hazard when entering or exiting Entering or exiting incorrectly can cause injury Keep the mandatory climbing aids clean Use the mandatory climbin...

Page 117: ...ing persons in the cabin and or on the machine is prohibited Tell persons to leave the danger zone The machine may only be used in technically perfect condition in accordance with its designated use a...

Page 118: ...eas with plus temperatures at temperatures of less than 0 C 32 F and first driving to the site of application after charging At battery temperatures of under 20 C 4 F there is the danger that the elec...

Page 119: ...t Designation X 1 Batteries sufficiently loaded 2 Oil level in hydraulic reservoir OK 3 Water level in washer reservoir OK 4 Loader unit lubricated 5 Brake system including Parking brake OK 6 Brake fl...

Page 120: ...7 Transport locks installed 8 Joystick for lift and tilt hydraulics of the loader unit locked 9 Front edge protection fitted to bucket 10 Compliance with requirements of machine documentation Data Con...

Page 121: ...page 3 23 Information In Germany transporting material on public roads with a loaded attachment is prohibited Information Observe the legal regulations of your country Carrying or transporting accompa...

Page 122: ...ntrol circuit on page 5 42 Switch off the working lights during machine travel on public roads see chapter 5 Working lights on page 5 23 Check all signaling and light systems for correct function see...

Page 123: ...nsole as far as possible Control lever joystick 9 is secured and can no longer be moved Unlocking 1 Push the lock lever 7 backwards as far as it will go into the control lever console Joystick loader...

Page 124: ...hments for KRAMER quickhitch facility on page 3 18 Attachments for SKID STEER quickhitch currently not available on page 3 21 or Attachments for EURO quickhitch on page 3 23 Loader unit operation see...

Page 125: ...e on page 5 6 4 As required open the battery cover plate and connect the battery connector training required 5 As required close the battery cover plate and lock it see Locking the battery cover plate...

Page 126: ...ing drive the machine is ready for operation 4 Release the parking brake see chapter 5 Parking brake on page 5 6 5 Select the travel direction see chapter 5 Selecting a travel direction and starting m...

Page 127: ...alking speed 2 Check and if necessary synchronize the track synchronization of the wheels of the front and rear axles see Synchronizing the steering system on page 5 3 Information The steering system...

Page 128: ...wheels parallel during straight ahead machine travel 2 Stop the vehicle 3 Slide the lock on switch 63 downward and press the switch to position B Rear axle steering is locked front axle steering is i...

Page 129: ...still machine or at walking speed Do not synchronize during machine travel on public roads 1 If the front axle steering optional is switched on change the steering to all wheel steering see Changing o...

Page 130: ...eposit any objects in the area of the pedal Accelerator pedal 6 is located on the right in the cabin Engine and machine speed is continuously adjusted with accelerator pedal Maximum speed depends on t...

Page 131: ...damage the travel drive brakes and electric motor Select the next lower speed range before performing downhill machine travel Reduce engine speed remove your foot from the accelerator pedal Reduce the...

Page 132: ...dicator display G 1 in the digital display in the gauge briefly illuminates After about 3 seconds the park function automatically applies and the indicator light 41 in the indicating instrument blinks...

Page 133: ...switched off if the parking brake is applied drive interlock This is displayed by the illumination of the indicator light 41 After releasing the parking brake the indicator light extinguishes and the...

Page 134: ...drive brakes and electric motor Overloading the hydraulic motor in overrun and exceeding the maximum achievable torque of the hydraulic motor acceleration due to grade resistance result in an emergen...

Page 135: ...rk CAUTION Accident hazard during machine travel on snow and ice Inappropriate speed on snowy and or icy roads can cause accidents and injury Adapt your travel speed to the road conditions NOTICE Dama...

Page 136: ...g machine travel the machine is braked until it comes to a standstill and the parking brake engaged once in standstill Limp home mode Information If the accelerator pedal failed due to a defect and th...

Page 137: ...ermore the machine reaches maximum speed only on level asphalted ground with an empty bucket and without a trailer Speed range Travel speed Recommended 0 7 km h 0 4 35 m h Used for work involving shor...

Page 138: ...the press switch is located in the instrument panel underneath the steering wheel Select low speed range 1 Press rocker switch 62 to position A Turtle Indicator display A 2 in the digital display in...

Page 139: ...his tone warns persons near the machine during reverse travel Information The travel drive must be in neutral position before the machine can be put into operation 1 Release the parking brake Indicato...

Page 140: ...pposite direction immediately Only select the other travel direction when the machine is at a standstill Press the accelerator pedal carefully 1 Reduce the engine speed Remove your foot from the accel...

Page 141: ...gital display on the gauge The travel direction is in the neutral position 4 Apply the parking brake see Manual parking brake on page 5 7 Switching on the differential lock The 100 front axle differen...

Page 142: ...ching off the differential lock Information The differential lock cannot be disabled immediately when under pressure 1 First reduce the travel speed and possibly briefly brake the machine with the bra...

Page 143: ...ion key Secure the machine accordingly chocks for example NOTICE Battery damage Ammonia gases cause damage to the battery cells Do not park the machine in cowsheds near manure storage sites or other p...

Page 144: ...ground and lower it Operation see Control lever joystick overview on page 5 32 8 Release the pressure in the hydraulic system see Pressure relief plug couplings on page 5 33 9 Actuate motor isolating...

Page 145: ...ne is switched off while low beam is still switched on parking lights 66 0 A B Fig 110 Side marker light operation Function ON Press switch 66 to position A Indicator light in the press switch illumin...

Page 146: ...r are operated with multifunctional lever 35 The multifunctional lever is located on the left of the steering wheel Fig 111 35 42 0 A B 66 High beam operation Function ON 1 Press switch 66 to position...

Page 147: ...turn indicator system is faulty Have the turn indicator system repaired 35 R L Fig 112 40 2 1 E Operating the turn indicators Function Right Press the multifunctional lever 35 in the direction R Indic...

Page 148: ...ht in the press switch flashes Indicator light 40 in indicating instrument flashes If a rear attachment trailer is installed the indicator display also blinks E 2 in the digital display in the indicat...

Page 149: ...blind other motorists This can cause serious injury or death Always switch off the working lights during machine travel on public roads When operating the machine only switch on the working lights wh...

Page 150: ...machine is an obstruction to the normal flow of traffic during work operation the machine is equipped with a warning identification at the front and rear according to DIN 30710 opt Get informed on an...

Page 151: ...se WARNING Accident hazard due to persons in the danger zone when reversing the machine Persons can be overlooked and injured during backward machine travel Do not rely on the backup warning system Ad...

Page 152: ...inuous wiping AUS Turn rotary switch 49 clockwise fully back Window wipers return to starting position Fig 120 49 Wash water front rear window Function ON Press and hold rotary switch 49 toward the st...

Page 153: ...frost in an enclosed space and if necessary to de ice the windows using some suitable foreign substances The air that is accelerated by the fan is guided by two nozzles to the front window into the fo...

Page 154: ...conditioning system at least once a month Clean the heat exchanger condenser regularly Daily in dusty or dirty work conditions see chapter 7 Air conditioning opt currently not available on page 7 81 H...

Page 155: ...mation The air conditioning system allows you to select the same operating modes as with the heating and ventilation system The heating output is reduced if the air conditioning is used as well Fig 12...

Page 156: ...supplier before working under overhead electric lines WARNING Danger of accident due to uncontrolled movements of the joystick Uncontrolled movements of the joystick can cause serious injury or death...

Page 157: ...ermissible payloads WARNING Risk of injury due to material falling from a raised loader unit Falling loads for example large bales or stacks of bales can cause serious or fatal injury Never transport...

Page 158: ...B D 53 54 52 51 55 56 Operation Function A To the left Tilts in the attachment B To the right Tilts out the attachment C Forwards Lowering the loader unit D Backward Raises the loader unit 53 Push but...

Page 159: ...left on the loader unit Push button C is located on the left inside the loader unit 1 If necessary turn the ignition key in the ignition lock to setting II The motor isolating switch cannot be switche...

Page 160: ...refully clean the plug couplings and flexible lines before connecting them Before connecting the flexible lines turn off the machine Information The hydraulic system of the machine is still pressurize...

Page 161: ...with the SKID STEER quickhitch Fig 126 B A Control circuits Hydraulic connections Operation see page 3rd control circuit A B 5 42 Continuous operation of 3rd control circuit 5 44 Fig 127 C A Control c...

Page 162: ...value for as long as the requirement persists The oil volume setting requires the following conditions to be fulfilled Machine is turned on and ready to operate see chapter 4 Turn on the machine on p...

Page 163: ...h on 3rd control circuit continuous operation see Continuous operation of 3rd control circuit on page 5 44 2 Set the oil volume To do this turn the rotary switch 75 counterclockwise or clockwise until...

Page 164: ...under high pressure can penetrate through the skin Seek medical attention immediately if hydraulic oil penetrates the skin or eyes Only open sections of the hydraulic system after the pressure in them...

Page 165: ...still pressurized even when the machine is switched off This is why the hydraulic plug couplings can be released however they cannot be re attached if the pressure in the hydraulic lines has not been...

Page 166: ...s from the attachments are connected to the plug couplings on the machine e g with SKID STEER attachments to the plug couplings A B of the FASTER block see Hydraulic control circuits plug couplings ov...

Page 167: ...uit see Control lever joystick overview on page 5 32 The 3rd control circuit can also be operated with the Continuous operation option see Continuous operation of 3rd control circuit on page 5 44 WARN...

Page 168: ...the attachment Press the rocker switch 52 on the joystick to the left The attachment is locked in the quickhitch Attachment is secured against unintentional unlocking 3 During machine travel on public...

Page 169: ...itch 72 downward and press the rocker switch to position B Indicator display C 1 in the digital display illuminates in the indicating instrument The 3rd control circuit is ready for operation 2 Press...

Page 170: ...nto operation Flow rate indications and consumer pressure on the plug couplings of the machine see chapter 9 Usable consumer pressure at 3rd control circuit on page 9 8 Switching on the 3rd control ci...

Page 171: ...nction 1 Switch off continuous operation of the 3rd control circuit To do this push the rocker switch 73 into position A Indicator display C 2 in the digital display in the indicating instrument extin...

Page 172: ...cker switch 72 downward and press the rocker switch to position B Indicator display C 1 in the digital display illuminates in the indicating instrument 3 Switch on continuous operation of the 3rd cont...

Page 173: ...ctivity Function 1 Switch off continuous operation of the 3rd control circuit To do this push the rocker switch 73 into position A Indicator display C 2 in the digital display in the indicating instru...

Page 174: ...to tipping over of vehicle The weight ratios of the machine change with a loaded attachment There is a tipping hazard in particular in curves Can cause serious injury or death Travel with loader unit...

Page 175: ...Can cause serious injury or death Always check the attachments for correct locking CAUTION Risk of injury due to pressure A fine jet of hydraulic oil under high pressure can penetrate through the ski...

Page 176: ...lid for use with the approved pallet forks The correct tire types with the correct tire pressures must be used The load diagram also applies to released buckets if the specified capacities and materia...

Page 177: ...ning picking up transporting and loading loose or solid materials Machine travel on public roads with a full standard bucket is prohibited in Germany In other countries observe and comply with their n...

Page 178: ...alid for use with the approved pallet forks The correct tire types with the correct tire pressures must be used The load diagram also applies to released buckets if the specified capacities and materi...

Page 179: ...oosening picking up transporting and loading loose or solid materials Machine travel on public roads with a full standard bucket is prohibited in Germany In other countries observe and comply with the...

Page 180: ...ad diagram windscreen or front trim left is only valid for use with the approved pallet forks The correct tire types with the correct tire pressures must be used see chapter 3 Attachments for KRAMER q...

Page 181: ...ks with fixed fork arms are not certified for travel on public roads in Germany Pallet forks with foldable fork arms are authorized for transport on public roads in Germany The fork arms must be raise...

Page 182: ...f the two hand controls see Removing an attachment from a SKID STEER quickhitch on page 5 64 WARNING Accident hazard due to attachments incorrectly locked in the quickhitch Can cause serious injury or...

Page 183: ...r unit until the quickhitch facility engages in the lifting points of the attachment To do this pull the joystick to the rear D 6 Tilt in the quickhitch completely To do this press the joystick to the...

Page 184: ...the attachment is secured against unintentional unlocking It can only be unlocked from the quickhitch by means of the two hand controls Information In order to avoid damage to the attachment lock fol...

Page 185: ...ar to those without hydraulic function see Fit and lock attachments without any hydraulic function to KRAMER quickhitch on page 5 57 2 Connecting hydraulic lines to the machine see Connecting hydrauli...

Page 186: ...the attachment and if need be close the multi purpose bucket having released the pressure 2 Apply the parking brake 3 Release the pressure in the hydraulic lines of the 3rd control circuit see Pressu...

Page 187: ...from the quickhitch by means of the two hand controls see Unlocking the attachment on page 5 43 WARNING Accident hazard due to incorrect locking of attachment Can cause serious injury or death Check...

Page 188: ...h facility engages in the lifting points of the attachment To do this pull the joystick downward D 6 Tilt in the quickhitch completely To do this press the joystick to the left A 7 Lock the attachment...

Page 189: ...ible lines from the attachment Lower the attachment to the ground and ensure it cannot tip over Information If the attachment is placed in direct sunlight after having been taken off the oil in the hy...

Page 190: ...se the plug couplings on the quickhitch with protective caps Information Once it is locked the attachment is secured against unintentional unlocking It can only be unlocked from the quickhitch by mean...

Page 191: ...ins E and center bores of the attachment regularly for damage Have damaged parts immediately replaced by an authorized service center Only lock and unlock empty attachments without any load Ensure tha...

Page 192: ...vel ground and ensure it cannot tip over Information It is removed in the same way as with the KRAMER quickhitch see Attachment on KRAMER quickhitch on page 5 56 Information If the attachment is place...

Page 193: ...ing over of vehicle A tipping vehicle can cause serious injury or death There is a tipping hazard in particular in curves Lower the loader unit to transport position before starting machine travel Ada...

Page 194: ...ous injury or death Before starting work check that the attachment is safely locked onto the quickhitch by means of the lock ram CAUTION Accident hazard due to overload and sudden movements Overload a...

Page 195: ...5 102 Operating time of battery NOTICE The battery can be damaged both by charging it too frequently as well as by charging new batteries it too late deep discharge Observe the notes on charging batte...

Page 196: ...21 or Attachments for EURO quickhitch on page 3 23 Information In Germany transporting material on public roads with a loaded attachment is prohibited Information Observe the legal regulations of you...

Page 197: ...before starting machine travel Do not exceed the permissible payloads pay attention to the load diagram and act accordingly CAUTION Danger of falling material when transporting loads with a raised lo...

Page 198: ...unit otherwise yields very easily making it difficult to perform any precise lifting movement see Load stabilizer for loader unit opt on page 5 108 Information Machine travel on public roads with a fu...

Page 199: ...s damage to the machine The manufacturer does not give any warranty for any such damage Check before starting work WARNING Accident hazard due to unlocked attachment The attachment can come off unexpe...

Page 200: ...al 4 Raise the loader unit a little To do this pull the joystick backward D Loading if the material is hard to penetrate Load as for loading loose material but in addition 1 Slightly tilt the bucket i...

Page 201: ...k forward C 3 Setting the digging angle To do this press the joystick to the right B 4 Travel forward Once the bucket has penetrated the soil 5 Set the digging angle slightly flatter To do this push t...

Page 202: ...tly To do this push the joystick forward slightly C Once the bucket has penetrated the soil 4 Set the digging angle slightly flatter To do this push the joystick to the left A so that the layer being...

Page 203: ...Raise the loader unit evenly To do this pull the joystick backward D 5 Tilt in the bucket To do this press the joystick to the left A 6 Reverse out of the material 7 Lower the loader unit to the tran...

Page 204: ...on If possible load material with the wind behind you to keep the dust away from your eyes air filters and fans Freeing the machine Proceed as follows if the machine should get stuck when picking up m...

Page 205: ...nd fully tilt before starting machine travel Do not exceed the permissible payloads pay attention to the load diagram and act accordingly CAUTION Danger of falling material when transporting loads wit...

Page 206: ...oader unit otherwise yields very easily making it difficult to perform any precise lifting movement see Load stabilizer for loader unit opt on page 5 108 Information Machine travel on public roads wit...

Page 207: ...s damage to the machine The manufacturer does not give any warranty for any such damage Check before starting work WARNING Accident hazard due to unlocked attachment The attachment can come off unexpe...

Page 208: ...ld up the front half of the bucket by about 10 to 15 cm 3 9 to 5 9 in 3 Move off the machine The material rolls into the bucket and is picked up at the same time Information This position allows to st...

Page 209: ...structures Backfilling with maximum safety and without damaging slopes Picking up remaining material 1 Fold up the front half of the bucket multipurpose bucket 2 Tilt out the bucket 3 Lower the bucket...

Page 210: ...ures safe loading and transport The multipurpose bucket allows to grab large objects This ensures safe loading and transport Pulling out and setting posts 1 Open the multipurpose bucket from above and...

Page 211: ...as the bucket opens Unloading from the bottom of the bucket for increased tilt out heights Advantage of working method The dumping height can be increased by at least 55 cm 21 6 in depending on bucket...

Page 212: ...wise damaged fork arms pallet forks Before starting work ensure that the fork arms on the fork frame are safely locked WARNING Accident hazard and tilting hazard due to incorrect use of attachment Fai...

Page 213: ...x 2 Fold up the fork arms 3 Install the safety pin on the fork arms 2 x 4 Lower the loader unit to transport position ground clearance about 250 mm 9 84 in Get informed on and follow the legal regulat...

Page 214: ...m Important information on setting down loads Loads must only be set down on a suitable base with sufficient stability and load bearing capacity Do not stack or set down in higher places loads which a...

Page 215: ...evice Observe the application limits of the fork lift and its Operator s Manuals Perform frequent visual checks Have regular checks performed according to the Operator s Manual and the legal regulatio...

Page 216: ...load diagram Can cause serious injury or death Do not exceed the maximum loads stated otherwise machine stability is no longer ensured To determine which vehicle the attached load diagram applies see...

Page 217: ...per slide rail of the fork frame are not damaged and whether they are firmly screwed CAUTION Crushing hazard when shifting the fork arms Fingers and hands can be crushed and injured between the fork f...

Page 218: ...the fork arms are at a right angle to the load The fork arms must be the furthest possible apart and at an equal distance from the left and right side of the load 2 Drive the vehicle forward Drive th...

Page 219: ...load before transporting it Fit the rear of the pallet forks with a protective device Ensure good visibility of the material you want to pick up and of the work and travel range WARNING The machine c...

Page 220: ...bulk loads drive the machine backward for improved visibility Setting down a load 1 With the material in transport position approach the deposit location from the front e g stack or loading area so th...

Page 221: ...ility test in accordance with the EC machine guideline or the DIN EN 474 3 standard must be checked and documented by an authorized service center In the case of non EU countries follow and apply the...

Page 222: ...death After locking an attachment check whether catch bolts E of the quickhitch can be seen on either side in the mounting bores of the attachment Information Before connecting the hydraulics of the...

Page 223: ...Operation 5 Stability calculations for attachments from other manufacturers Overview with bucket according to ISO 14397 1 Overview with pallet forks according to ISO 14397 1 L1 L3 L2 F1 F2 GH SN SA L1...

Page 224: ...nter of gravity of attachment Measurement mm in L2 Axle base between center of front axle and center of rear axle mm in L3 Distance between load center payload and center of front axle mm in GH Load o...

Page 225: ...ad diagram Pallet forks DIN EN 474 3 Rough terrain 60 S 0 6 Firm and level ground 80 S 0 8 Bucket ISO 14397 1 50 S 0 5 F2 pmax GH x L2 L3 GN S x GN V GA x L1 L2 GH F1 F2 Affix the maximum authorized m...

Page 226: ...tion Load diagram sample Enter the calculated values GN in the load diagram Information Affix the completed load diagram in the cabin in a water proof position that is easily visible for the user oper...

Page 227: ...the loader unit is only possible if the machine is turned on Emergency lowering 1 Stop the machine immediately 2 Turn the vehicle off and remove the ignition key 3 Apply the parking brake 4 Ensure tha...

Page 228: ...care Proceed as follows in case of a bursting hose or pipe 1 Stop the machine immediately 2 Apply the parking brake 3 Secure the danger zone 4 Disable the road travel lock for the joystick if it is e...

Page 229: ...ed control can be used in connection with the option oil volume adjustment see Oil volume setting on page 5 36 Information To achieve maximum travel speed in normal operation the slide switch 76 must...

Page 230: ...the way to the rear B Driving speed 0 km h 0 mph 2 As required set the oil volume via the rotary switch 75 to the volume of oil needed for the attachment see Oil volume setting on page 5 36 3 Use rock...

Page 231: ...rol was disabled the function must be re enabled and set Fig 196 56 B N 3 76 A B 75 Operating Lever position Result Disabling the low speed control 1 Push the slide control 76 all the way to the rear...

Page 232: ...er to avoid damage to the attachment as well as to the machine check the function and response direction after connecting the electric cables before putting into operation The switch panel with the pr...

Page 233: ...lluminates The electrical circuit 1 is enabled for as long as the push button is pressed AUS Press rocker switch 61 to position A The power supply is switched off Operation Function Continuous operati...

Page 234: ...ry or death Always switch on the load stabilizer during machine travel on public roads Lower the loader unit to the transport position NOTICE The loader unit yields easily with the load stabilizer swi...

Page 235: ...on and off by means of a travel speed control Travel speed over 7 km h ON Travel speed below 6 km h OFF The continuous operation is suitable for longer trips off road or on public roads The tilt switc...

Page 236: ...e damage or damaging the electronics allow the machine to run for a while after operation under full load so that the temperature can stabilize and until the fan has turned off the power electronics N...

Page 237: ...over 2 weeks see chapter 4 Disconnecting the battery connector on page 4 21 10 Take additional measures to secure the machine by placing chocks under the downhill sides of the wheels Activities durin...

Page 238: ...f the hydraulic rams that are not paint coated 3 Remove the battery and store in a well ventilated and cool and frost free space Putting the machine back into operation 1 If necessary have the battery...

Page 239: ...of operation and disposing of it Ensure that there is no leakage of environmentally hazardous fluids and consumables and that the machine presents no other hazards at its storage place Make certain t...

Page 240: ...your country All parts must be disposed of in the correct waste disposal sites for the different materials Separate the material as you recycle parts Ensure environmentally compatible disposal of con...

Page 241: ...connection with suitable towing facilities such as a towing coupling hooks and eyes Ensure that no one is between the vehicles during towing The max towing distance is 300 m 328 yards The hydraulic sy...

Page 242: ...lly if the parking brake is released manually Serious injuries and death can result Before releasing the parking brake secure the machine against unintentional movement for example by placing chocks u...

Page 243: ...e the ignition key 2 Disconnect the battery connector 3 Secure the machine to prevent it from rolling away e g with wheel chocks 4 Insert two M6x60 screws in the threads A on the parking brake B and s...

Page 244: ...ailer coupling for fitting attachments or for raising loading and tying down the machine 1 Put the towing vehicle with sufficient traction force and a safe braking system in the towing position 2 Atta...

Page 245: ...otrude screw Unscrew both hexagon socket protrude screws at the same time To do this alternately unscrew each screw a maximum of one turn at a time 1 Alternating between one and the other unscrew both...

Page 246: ...es not fall short of the minimum axle load of the steering axle of the transport vehicle Otherwise the steering behavior of the vehicle is seriously affected Place partial loads so as to ensure an eve...

Page 247: ...the machine 6 Raise the loader unit enough so that it will not touch the access ramps 7 Carefully drive the vehicle onto the middle of the transport vehicle 8 Set the drive to a neutral position see...

Page 248: ...points on the machine see Crane lifting the machine on page 6 8 Have loads fastened and crane operators only instructed by experienced persons The person guiding the crane operator must be within sigh...

Page 249: ...ucket 2 Empty and tilt in the standard bucket and lower it to transport position see chapter 4 Raising the attachment to transport position on page 4 52 3 Set the drive to a neutral position see chapt...

Page 250: ...l short of the minimum axle load of the steering axle of the transport vehicle Failure to meet the minimum rated capacity will cause a hazardous loss of steering control Place partial loads so as to e...

Page 251: ...ratchet straps or chains of sufficient size onto the platform Do not place cables belts etc over sharp edged objects Use only tested ropes belts hooks shackles with screw and socket pins with lockable...

Page 252: ...6 12 BA 357 00 3 0 35700_06_Transport fm 6 Transport Notes...

Page 253: ...rials and consumables required for the maintenance work as well as the numbers of the maintenance sets A B or C can be found in the spare parts list The manufacturer shall not be liable for damage or...

Page 254: ...e serious injury or death Maintenance that does not involve HV components e g replacing fuses where the maintenance personnel must work near HV components and in the event of an error could trigger an...

Page 255: ...arking brake Turn the machine off and remove the ignition key Disconnect the battery connector Observe the danger indications and safety instructions during maintenance Always park the machine on firm...

Page 256: ...ve equipment NOTICE Damage from loose parts in the battery compartment Remove all tools and objects from the battery compartment before closing the battery cover plate NOTICE Damage from using incorre...

Page 257: ...g brake 4 Raise the loader unit high enough so that the safety prop can be safely installed 5 Turn the machine off and remove the ignition key 6 Unscrew the retaining screw A and remove the safety pro...

Page 258: ...nual of the attachment manufacturer as well Work description1 Service center User operator Service center Oil and filter changes Delivery inspection Every 10 o h once a day Every 20 o h Inspection A I...

Page 259: ...e hydraulic oil reservoir6 Check the electric motors clean if necessary Check the pedals Clean them and apply grease or oil if necessary Check the locks door arrester Clean them and apply grease or oi...

Page 260: ...nector for damage and to determine it is securely seated3 Battery check charging level and charge if necessary Clean and check the battery terminals Measure the insulation resistance of the HV compone...

Page 261: ...erformed by an authorized service center acknowledgement of warranty claims 2 Observe the manufacturer s indications for the lubrication of attachments Work description1 Service center User operator S...

Page 262: ...ce center Functional check Delivery inspection Every 10 o h once a day Every 20 o h Inspection A Inspection B Inspection C Service and parking brake2 3 Steering system2 synchronous position of wheels...

Page 263: ...number of hours until the next inspection F 2 Information Maintenance intervals see Maintenance plan on page 7 6 Error code display Error code indicator travel drive and work hydraulics If an error o...

Page 264: ...7 12 BA 357 00 3 0 35700_07_Wartung fm 7 Maintenance Maintenance label Affixed on the cabin...

Page 265: ...d if necessary Perform a functional check and synchronize the steering system Perform a functional check of the braking system Check hydraulic oil level Add oil if necessary Check hydraulic oil radiat...

Page 266: ...nd Biodegradable oil AVILUB Syntofluid 46 Year round PANOLIN HLP Synth 46 Grease zerks loader unit axles As required High pressure multi purpose grease Lithium soap branded grease AVIALITH EP 2 KP 2 K...

Page 267: ...r round 20 C 4 F Air conditioning option 4 About 0 85 kg 1 87 lb Refrigerant R 134a Aggressive media 5 option As required Anti corrosion protection ELASKON 2000 ML ELASKON UBS light ELASKON Aero 46 sp...

Page 268: ...anging biodegradable oil ensure that the remaining amount of the original hydraulic fluid in the hydraulic system does not exceed 8 manufacturer indications Do not add mineral oil the content of miner...

Page 269: ...h damaged high voltage system components or cables orange labeled 1 Switch off motor isolating switch 2 Turn the machine off and remove the ignition key 3 Lock the lock with the ignition key A 4 Press...

Page 270: ...perator seat forwards 1 Pull handle A and push operator seat fully backwards 2 Unscrew the 3 hexagon screws B on each side of the operator seat 3 Fold the operator seat forward and secure against fall...

Page 271: ...al components motors power electronics instrument panels connectors etc using a high pressure cleaner NOTICE Damage to machine due to cleaning work Pay attention to the lower side in particular when c...

Page 272: ...ot clean inside the cabin Electrical components and damping material must be covered and not directly exposed to the water jet Cover the breather filter on the hydraulic oil reservoir and cover of the...

Page 273: ...re recommended for cleaning Broom Vacuum cleaner Damp cloth Bristle brush Water with mild soap solution Cleaning the seat belt lap belt CAUTION Risk of injury Dirty or malfunctioning automatic safety...

Page 274: ...eath Keep the floor under the pedals clean Do not place any objects in the leg room Clean the pedal plates 1 Park the machine on firm and level ground 2 Apply the parking brake 3 Lower the loader unit...

Page 275: ...not point the water jet of the high pressure cleaner at the seals of hydraulic cylinders Do not clean sensitive electrical components motors power electronics instrument panels connectors etc using a...

Page 276: ...engine cool down Wear protective equipment NOTICE The humidity penetrating while cleaning the motors causes the electronics to fail and leads to engine damage The engine must be cold If water should u...

Page 277: ...ging the battery to explode Safety instructions WARNING Risk of injury due to chemicals The batteries contain acids which are poisonous and corrosive This is why batteries can release explosive gases...

Page 278: ...insulation or cell plugs The following must be observed if the battery is cleaned with a high pressure cleaner Before cleaning check whether the cell connectors are firmly tightened and inserted Befo...

Page 279: ...loths Checking threaded fittings Check all threaded fittings regularly even if they are not listed in the maintenance plans Immediately tighten loose connections See chapter Technical data for the tig...

Page 280: ...machine off and remove the ignition key 7 Lubricate grease zerk A of the oscillation type bearing Lubricating the planetary drive bearing front and rear axles Information Maintenance intervals see Mai...

Page 281: ...on page 7 6 Lubricant see chapter 7 Fluids and lubricants on page 7 14 1 Apply a thin coat of grease to door arrester B Lubricate the window lock Information Maintenance intervals see Maintenance plan...

Page 282: ...bricate more frequently when in heavy duty operation H Lubricate the grease zerks of the quickhitch bearing every 10 operating hours Lubricate more frequently when in heavy duty operation I Lubricate...

Page 283: ...s Read and observe the Operator s Manual of the battery Only use batteries with a closed battery tray Do not smoke avoid fire and open flames Do not put any tools or other metallic objects on the batt...

Page 284: ...on page 9 9 CAUTION Risk of injury from incorrect handling of the battery The incorrect handling of the battery can result in injury The charging maintenance and changing of the batteries may only be...

Page 285: ...ing the battery Environment Always observe the national environmental protection guidelines or waste disposal laws when disposing of used batteries Always follow the manufacturer s indications on disp...

Page 286: ...which the battery is being charged The surfaces of the battery cells must be free during the charging process in order to ensure sufficient ventilation Do not smoke or use an open flame when working a...

Page 287: ...power source during the charging process this can cause sparking which can ignite the gas mixture caused by the charging process Serious injuries and death can result Route the mains cable so that no...

Page 288: ...ehicle so that the battery charger is protected against rain and snow Environment Avoid environmental damage Immediately neutralize released battery acid with plenty of water Observe the legal regulat...

Page 289: ...ignition key 7 Open the battery cover plate 8 Only disconnect the battery connector up to serial number 357 00 0049 After serial number 357 00 0050 the start up protection in the vehicle is activated...

Page 290: ...orized service center 2 If the insulation has been checked switch the motor isolating switch off again turn the ignition key to position 0 and remove the ignition key 3 Connect the power plug C of the...

Page 291: ...he battery charger The charging is interrupted for a minute 3 Disconnect the mains cable connector from the power source 4 Wind up the mains cable and stow it securely on the battery charger 5 Close a...

Page 292: ...Safety instructions for handling the battery on page 7 31 Wear protective clothing when installing and removing the battery Only use batteries with insulated cells and insulated end posts that have b...

Page 293: ...itch 5 Turn the machine off and remove the ignition key 6 Open the battery cover plate 7 Pull the battery connector A on the strap horizontally out of the bushing 8 Loosen the connection B M8 Removing...

Page 294: ...2 Approach the battery with pallet fork from the rear of the machine 3 Move the fork tines as far as possible carefully into the supports B on the battery tray 4 Slightly raise the fork arms and pull...

Page 295: ...l stopped on the rear of the machine Pay attention that the battery tray engages in the front clamp 2 Driving in reverse carefully draw the pallet forks backwards out of the supports B on the battery...

Page 296: ...he screws B and tighten them hand tight 3 Align the rear part 4 Tighten the fastening screws 5 Per side connect one plug and socket connection A to the rear lights Rectification 1 Tighten the connecti...

Page 297: ...othing when installing and removing the battery Only use batteries with insulated cells and insulated end posts that have been approved by the manufacturer Park the machine in a horizontal position to...

Page 298: ...ver plate Persons can be injured by the loosened battery cover plate falling off Secure the battery cover plate against falling off before loosening the hinges 1 Secure the battery cover plate against...

Page 299: ...attery tray and remove them with the sleeves 2 Knock the crane gear perpendicular onto the supports A on the battery tray To do this attach the hooks so they cannot fall on battery cells when the cran...

Page 300: ...Knock the crane gear off the battery tray To do this deposit the hooks so they cannot fall on battery cells when the crane gear is loosened 4 Align the battery tray 5 Insert the retaining bolts A wit...

Page 301: ...Place the battery cover plate onto the machine 3 On the hinges of the battery cover plate manually screw in two screws A each in the threads in the rear wall of the cabin 4 Place gas struts on the le...

Page 302: ...lines Hot hydraulic lines can cause skin burns Allow hydraulic lines to cool down Wear protective equipment Information on cleaning work on the cooling system Dirt on the radiator fins reduces the rad...

Page 303: ...Check and clean the outside of the radiator once a day Clean the radiator more frequently in dusty or dirty work conditions Information Observe the maintenance intervals see Maintenance plan on page...

Page 304: ...ydraulic lines that are under pressure Wear protective equipment when handling hydraulic oil Do not allow hydraulic oil to reach hot machine parts Do not smoke when handling hydraulic oil Avoid contac...

Page 305: ...ontact an authorized service center if the filter insert is contaminated with metal chippings otherwise follow on damage can result Environment Hydraulic oil is harmful to the environment Dispose of o...

Page 306: ...the hydraulic oil is too high see chapter 4 Warning light red temperature on page 4 35 Check the hydraulic oil level too little oil in the hydraulic oil reservoir The filter element or the hydraulic o...

Page 307: ...ed by an authorized service center Information Observe the maintenance intervals see Maintenance plan on page 7 6 Specifications and fill quantities see Fluids and lubricants on page 7 14 Information...

Page 308: ...air is in the hydraulic system This can cause damage to the hydraulic oil pump Have an authorized service center perform a check of the hydraulic system if necessary Do not use the machine unless the...

Page 309: ...pen breather filter B by hand 8 Add hydraulic oil with the filter insert in place 9 Check the hydraulic oil level in sight glass A If the oil level is visible in the lower half of the oil level sight...

Page 310: ...ur bare hands wear protective gloves and clothes Wear safety glasses to protect the eyes If oil contacts the eye flush immediately with clean water and seek emergency medical treatment Seek immediate...

Page 311: ...cumulators Never search for leaks with your bare hands Have the membrane accumulator checked only by an authorized service center in accordance with the maintenance plan intervals Never weld or solder...

Page 312: ...safe working condition Leaks and damaged pressure lines must be immediately repaired or replaced by an authorized service center Have hydraulic hoses replaced by an authorized service center every 6...

Page 313: ...y connector see chapter 4 Battery connector on page 4 20 Check the insulation for damage WARNING Accident hazard due to high electrical voltages Improper performance of work on the electrical system c...

Page 314: ...n which tools spare parts etc can touch electrical components or contacts Take off and set aside any rings metal bracelets etc before working on electrical components Do not clean very sensitive elect...

Page 315: ...uses In order to avoid damage to the electrical system use only fuses of the specified load capacity amperage Information Observe the maintenance intervals see Maintenance plan on page 7 6 Daily check...

Page 316: ...n damage the electrical system and result in fires The safety and functionality of the machine is no longer guaranteed if incorrect fuses are used Only use fuses with the specified rated value see cha...

Page 317: ...see label B on the side in the cabin 1 Lower the loader unit 2 Apply the parking brake 3 Actuate the motor isolating switch 4 Turn the machine off and remove the ignition key 5 Remove the relevant cov...

Page 318: ...ons The training must include the following factual information the hazard sources on the machine safety measures and the corresponding rules of conduct In order to be permitted to perform maintenance...

Page 319: ...onnector 7 Folding the operator seat forwards 8 Unscrew the fastening screws of the cover 9 Pull cover B with the fuse board out of the connector strip or take off cover A from the fuse box 10 Remove...

Page 320: ...ust be performed by electrically trained persons The training must include the following factual information the hazard sources on the machine safety measures and the corresponding rules of conduct In...

Page 321: ...and remove the ignition key 5 Open the battery cover plate 6 Disconnect the battery connector 7 Folding the operator seat forwards 8 Unscrew the fastening screws of the cover 9 Take off cover A from t...

Page 322: ...nted or damaged fine dust filter can cause health damage to respiratory tracts Replace damaged or dirty fine dust filter with a new one Clean the fine dust filter every 20 operating hours however repl...

Page 323: ...Remove fastening screws on the trim A to the left and right Allen key 3 mm 0 1 in 2 Pull away trim A a little 3 Remove fine dust filter B and check it for damage 4 Knock dust filter B on either side o...

Page 324: ...tion window A Information Add only clean tap water Add a suitable cleaning agent if required At temperatures around or below the freezing point add antifreeze for washer systems to the water Refer to...

Page 325: ...Information Maintenance on the axles and drive may only be performed by an authorized service center for reasons of safety warranty and liability Observe the maintenance intervals see Maintenance plan...

Page 326: ...ystem looked at by an authorized service center Brakes are crucial to safety Incorrect maintenance can cause brake failure For safety and technical reasons as well as for reasons of warranty and liabi...

Page 327: ...Only add brake fluid up to the MAX mark of the sight glass If the braking system loses too much brake fluid have the braking system checked by an authorized service center The brake fluid must comply...

Page 328: ...han certified Can cause serious injury or death Install only approved tires wheels see chapter 9 on page 9 6 Have wheels changed by an authorized service center if possible WARNING Risk of tires burst...

Page 329: ...on key 6 Check the tires and the rims also on the inside for cracks aging and tread thickness 7 Remove foreign bodies from the tire tread 8 Remove traces of oil and grease from the tires 9 Check the w...

Page 330: ...he machine Do not use the jack as a jack stand Do not turn on the machine if it is jacked up Have wheels changed by an authorized service center if possible WARNING Accident hazard due to wrong tires...

Page 331: ...only until the wheel can be moved freely 9 Put a jack stand under the axle tube ensuring stability 10 Lower the machine onto the jack stand 11 Completely remove the wheel nuts 12 Remove the wheel Mou...

Page 332: ...erator s Manuals of the attachments Clean attachments after using them and check them for damage Repair or have repaired any potential damages Do not work with damaged attachments Lubricate the lubric...

Page 333: ...aping refrigerant can cause serious injury Do not open tubes hoses or other components Avoid all contact with the refrigerant Wear protective equipment CAUTION Injury hazard during control work on the...

Page 334: ...he dehumidifier replaced every 2 years Information To avoid damage only refill with the refrigerants indicated on the type label see Fig 256 arrow Daily visual check by the user operator CAUTION Risk...

Page 335: ...tective equipment 1 Apply the parking brake 2 Turn the machine off and remove the ignition key 3 Remove cover A from the protective screen 4 Clean heat exchanger C with a water jet do not use a high p...

Page 336: ...ine The machine can be specially protected ex works against corrosion for work with aggressive media for example in a saline environment However this anti corrosion protection is affected by external...

Page 337: ...onnect the plug and socket connections All parts of the machine for example Axles gearbox trim panels servicing lids loader unit quickhitch with the exception of Piston rods chromium coating Cabin cab...

Page 338: ...plan on page 7 6 Cleaning NOTICE Contrary to the instructions in section Cleaning and maintenance on page 7 19 do not clean machines with anticorrosion protection with a bristle brush nor with a stea...

Page 339: ...eat the oxidized area follows Electric connections Remove the remaining protective wax at the oxidized area with an Elaskon cleanser Treat the affected areas with an oxide cleanser for example with El...

Page 340: ...7 88 BA 357 00 3 0 35700_07_Wartung fm 7 Maintenance Notes...

Page 341: ...ng or empty battery Charge battery or replace it with a new one 7 31 Malfunctioning fuse Check the fuses Contact an authorized service center if necessary 9 11 Loose or oxidized cable connections in s...

Page 342: ...esence switch not actuated Sit down on the operator seat 4 7 Joystick is locked Unlock the joystick 4 51 Malfunctioning fuse Check the fuses Contact an authorized service center if necessary 9 11 Inco...

Page 343: ...time see chapter 7 Error code display on page 7 11 NOTICE Ignoring error messages can cause technical damage Proceed as specified in the error code table see Error code tables on page 8 8 If the error...

Page 344: ...nt these can be called up one after the other in the display The error messages are displayed in the order of their occurrence Calling up error messages The following conditions must be fulfilled for...

Page 345: ...Machine electronics number 2 Machine electronics version 3 Parameter data number 4 Parameter data version 5 ECU symbol means that data of machine control unit is displayed Display electronics indicat...

Page 346: ...ation in the display screen If the error menu is completely gone through with the push button 46 the display will return to the service display B again By using push button 47 one can return to the ma...

Page 347: ...g fm 8 7 Malfunctions 8 Error codes If the machine electronics report an error a warning light 38 or 39 illuminates in the gauge and an error code is displayed for 3 seconds in the display of the gaug...

Page 348: ...rrected by an authorized service center 12 Red N004 MLS Master main controller control error controller Machine goes into emergency shutdown 19 Yellow N004 MLS Master main controller Missing communica...

Page 349: ...ency shutdown 19 Yellow N004 MLS Interface A B I O controller Missing communication between components Both electric engines go via ramp into emergency shutdown 518421 12 Yellow N004 MLS Interface A B...

Page 350: ...roller Error description not identifiable Operating engine immediately goes into emergency shutdown Critical error 1 Repeat startup process 2 If the error occurs again have the error corrected by an a...

Page 351: ...or occurs again have the error corrected by an authorized service center 12 Red N004 MLS Safe A B safety controller control error controller Machine goes into emergency shutdown Machine able to travel...

Page 352: ...it on again 2 If the error occurs again have the error corrected by an authorized service center 11 Yellow N004 ICE_PIO controller StVZO module Error description not identifiable Both electric motors...

Page 353: ...Acknowledge error 2 Turn off the machine and then turn it on again 3 If the error occurs again have the error corrected by an authorized service center 4 Red N039 Signal range exceeded or short circui...

Page 354: ...gency shutdown Critical error 1 Unlock motor isolating switch 2 Turn off the machine and then turn it on again 3 If the error occurs again have the error corrected by an authorized service center 7 Re...

Page 355: ...t to machine ground sensor ground Machine travel function is blocked Error 1 Turn off the machine and then turn it on again 2 If the error occurs again have the error corrected by an authorized servic...

Page 356: ...gnal outside of the valid range only all wheel drive possible 27 Yellow S022 Switch steering mode changeover Open circuit or short circuit to ground only all wheel drive possible 519355 5 Yellow Y006...

Page 357: ...d exceeded by far Machine immediately goes into emergency shutdown 12 Yellow N004 Control error controller Temperature on the heat sinks is faulty Machine can continue to be operated without loss of o...

Page 358: ...Error 1 Turn off the machine and then turn it on again 2 If the error occurs again Critical error Have the error rectified by an authorized service center 16 Yellow N004 Threshold exceeded Vehicle can...

Page 359: ...ircuit to vehicle ground sensor ground 28 Yellow B042 Potentiometer joystick Signal 1 Open control circuit or short circuit to positive supply voltage 517121 3 Yellow B042 Potentiometer joystick Signa...

Page 360: ...limp home mode Critical error 1 Turn off the machine and then turn it on again 2 If the error occurs again have the error corrected by an authorized service center 3 Yellow R011 Potentiometer Signal...

Page 361: ...or short circuit to positive supply voltage Differential lock without function Error 1 Turn off the machine and then turn it on again 2 If the error occurs again have the error corrected by an author...

Page 362: ...ng applied brake Signal range exceeded or short circuit to positive supply voltage 26 S199 Switch spring applied brake Signal outside of the valid range 27 S199 Switch spring applied brake Open circui...

Page 363: ...or occurs again have the error corrected by an authorized service center 27 Yellow S025 Push button joystick Open circuit or short circuit to ground Differential lock without function 28 Yellow S025 B...

Page 364: ...an authorized service center 1 Yellow N004 Threshold exceeded by far Operating engine immediately goes into emergency shutdown Drive engine goes via ramp into emergency shutdown 12 Yellow N004 Contro...

Page 365: ...eeded Vehicle can still be operated in emergency operation 518444 0 Yellow N004 Threshold exceeded by far Operating engine immediately goes into emergency shutdown Drive engine goes via ramp into emer...

Page 366: ...Raising lowering no speed control possible Error 1 Turn off the machine and then turn it on again 2 If the error occurs again have the error corrected by an authorized service center 4 Yellow B043 Pos...

Page 367: ...it on again 2 If the error occurs again have the error corrected by an authorized service center 26 S040 Switch release unlocking Signal outside of the valid range Quick unlocking without function 27...

Page 368: ...tch joystick Open control circuit or short circuit to positive supply voltage 517122 3 Yellow D002 Potentiometer rocker switch joystick Signal range exceeded or short circuit to positive supply voltag...

Page 369: ...e valid range 3rd control circuit and quick unlocking without function 27 Yellow S032 Switch operation Open circuit or short circuit to ground 3rd control circuit and quick unlocking without function...

Page 370: ...exceeded or short circuit to positive supply voltage Pressure relief without function Error 1 Turn off the machine and then turn it on again 2 If the error occurs again have the error corrected by an...

Page 371: ...ad stabilizer without function 27 Yellow S044 Button Open circuit or short circuit to ground Load stabilizer without function 519369 5 Yellow Y020 Magnetic valve Power too low or open wiring Load stab...

Page 372: ...9903 3 Yellow R003 Potentiometer Signal 2 Signal range exceeded or short circuit to positive supply voltage Error 1 Turn off the machine and then turn it on again 2 If the error occurs again have the...

Page 373: ...ick Signal outside of the valid range Front power outlet without function 27 Yellow S067 Button joystick Open circuit or short circuit to ground Front power outlet without function 519765 24 Yellow K0...

Page 374: ...age if relays contacts are closed 518083 26 N021 Relays 2 Status short circuit voltage if relays contacts are open 27 N021 Relays 2 Status open circuit no voltage if relays contacts are closed 518084...

Page 375: ...e training must include the following factual information the hazard sources on the machine safety measures and the corresponding rules of conduct In order to be permitted to perform work on the HV sy...

Page 376: ...off ca 0 4 sec Lastly a longer pause follows approx 2 sec indicating the end of the start of the flash code The number of times the LED is repeatedly switched off e g 4 times consecutively off flash c...

Page 377: ...5700_08_Betriebsst rung fm 8 37 Malfunctions 8 Fig 268 F E Fuse box 2 E Flash code LED H7 F Defective fuse 2 F29 3 9F14 4 F4 5 2F14 6 9F33 7 4F4 8 5F11 2 9 9F1 10 F30 11 5F11 12 F31 13 4F8 14 5F11 3 1...

Page 378: ...training must include the following factual information the hazard sources on the machine safety measures and the corresponding rules of conduct In order to be permitted to perform work on the HV syst...

Page 379: ...H18 The flash code is composed as follows the LED is repeatedly switched briefly on approx 0 2 sec and off ca 0 4 sec Lastly a longer pause follows approx 2 sec indicating the end of the start of the...

Page 380: ...fan switch Fan cannot be switched off Short circuit in cable or fan switch Reduced fan output Dirty contacts Undersized electric lines Condenser very dirty Cleaning the condenser 7 81 Insufficient hea...

Page 381: ...rating output Clogged fan duct Refrigerant level too low Humidity in system System cools with interruptions Line interruption insufficient ground connections Malfunctioning fan motor Very loud system...

Page 382: ...8 42 BA 357 00 3 0 35700_08_Betriebsst rung fm 8 Malfunctions...

Page 383: ...Power 1 kW kilowatts 1 36 hp Horse Power 1 kN Kilo newton 224 8 lbf Pound force Length indications 1 mm Millimeter 0 03937 in inches 1 m meter 3 281 ft Foot 1 m meter 1 0936 yards 1 km kilometer 0 622...

Page 384: ...version of the loader unit S standard loader unit L extended loader unit 9 2 Engine Information Tow electrical motors are installed in the machine The technical specifications of the motors are liste...

Page 385: ...synchronous motor Housing protection IP 54 max operating voltage current rating 48 V 226 A Power 15 kW S 2 60 minn 20 4 hp at 2110 min 1 maximal 34 kW 46 2 hp Max torque 220 Nm 162 3 ft lb Max engine...

Page 386: ...stributed to all 4 wheels by means of the cardan shaft King pin inclination 7 Camber 1 5 Steering angle Max 38 Toe in 0 mm 0 in Track width1 1 Standard tires 12 0 18 1262 mm 49 7 in Designation Design...

Page 387: ...lide force Designation Design Dry multi disc brake with electro magnetic release function Installation location flange mounted on the hydraulic motor Steering system Design Hydrostatic 4 wheel steerin...

Page 388: ...re pressure bar psi Wheel rims Front Rear Size Wheel offset mm in 12 0 182 NHS 12PR 145A6 A317 2 Standard tires 3 0 43 psi 2 5 36 psi 9x18 38 0 15 in 325 70 R18 MPT AC70G TL125G 3 5 50 psi 3 0 43 psi...

Page 389: ...orque 200 Nm 147 5 ft lb LS 1200 min 1 Max engine speed without load 3000 rpm Designation Volume About 40 l 8 8 gal Return suction filter 0 5 bar 7 15 psi pre tension Designation Hydraulic pump Gear p...

Page 390: ...rod side Base side 260 bar 3715 psi Quickhitch cylinder Secondary protection 260 bar 3715 psi Designation Hydraulic pump 19 cm3 U 54 l min 1 16 in U 14 26 gpm 3000 min 1 Lifting cylinder Raise 5 2 s...

Page 391: ...uring continuous operation without pause and the environmental temperature is above 20 C min 3 h Service life light work4 min 5 h Charge temperature 5 to 45 C 23 to 113 F Charge duration 5 to 8 5 hour...

Page 392: ...185 F Weight 12 kg 26 45 lb Input voltage 80 V DC Max input current on UB B 100 A Max input current on UB 450 A Standby current 40 mA Output voltages 80 V DC and 24 V DC Output power 500 W continuous...

Page 393: ...ig 271 1 2 Item Fuse Rated current A Protected circuit 1 Not assigned Not assigned Not assigned F004 5 Search lighting switch radio F005 10 Interior light rotating beacon window wiper interval relay F...

Page 394: ...control elements of the drive control F14 30 Heating 8F4 10 DC DC converter B1 F29 2 Standby consumer 9F14 Not assigned F4 4 Main contactor valve timing load stabilizer front axle steering 2F14 5 Spr...

Page 395: ...left 4F5 2 3 Turn indicator right indicator light hazard warning lights 3 5F5 3 Sensory mechanism 5F4 1 3 Parking and rear light right 5F4 3 Parking and rear light left search light switch Fig 274 1 2...

Page 396: ...251 ft lb M18 280 Nm 206 ft lb 400 Nm 295 ft lb 470 Nm 346 ft lb M20 395 Nm 291 ft lb 560 Nm 413 ft lb 660 Nm 486 ft lb M22 540 Nm 398 ft lb 760 Nm 560 ft lb 890 Nm 656 ft lb M24 680 Nm 501 ft lb 970...

Page 397: ...irements of DIN EN 474 1 and the Directive 2000 14 EC Measurements performed on asphalted surface Outside noise level Machine model Sound power level dBA with cabin Measured value 80 9 Guaranteed valu...

Page 398: ...s performed in accordance with the requirements of Directives 2009 76 EC and 2009 63 EC Measurements performed on asphalted surface 1 Agricultural or forestry license not currently obtained Outside no...

Page 399: ...extremities of the body 2 5 8 2 feet s Maximum effective value of weighted acceleration for body 0 5 1 64 feet s l m s2 m s2 Weight S standard loader unit L extended loader unit Kerb weight1 4150 kg 9...

Page 400: ...1980 2600 4366 5732 Payload kg lb 1170 2579 990 2182 Breakout force kN lbf 4 lifting cylinder 4 Breakout force kN mechanical hydraulic 30 4 32 3 6834 2 7261 3 24 4 33 0 5485 3 7418 7 Breakout force k...

Page 401: ...ndard loader unit L extended loader unit Payload safety factor 1 25 A 1750 kg 3858 lb 1600 kg 3528 lb Payload safety factor 1 67 B 1310 kg 2889 lb 1200 kg 2646 lb Movable payload3 Transport position S...

Page 402: ...t position of the loader unit and is not specified in the load diagram 2000 kg 4409 lb 1850 kg 4078 lb Movable payload3 Transport position Safety factor 1 67 B 1500 kg 3307 lb 1400 kg 3087 lb Designat...

Page 403: ...I Load over height3 5 2880 mm 113 4 in 3280 mm 129 1 in J Tilt out height3 5 2350 mm 92 5 in 2620 mm 103 2 in K Tilt reach1 320 mm 12 6 in 410 mm 16 1 in L Tilt out angle1 42 42 M Tilt in angle1 48 51...

Page 404: ...2 3050 mm 120 8 in 3300 mm 129 9 in B Pallet height1 2 2830 mm 111 4 in 3050 mm 120 1 in C Tilt in angle in transport position 19 21 D Tilt out angle 25 25 Turning radius with pallet forks horizontal...

Page 405: ...11 in H Pin height3 5 3050 mm 121 in I Load over height3 5 2750 mm 108 2 in J Tilt out height3 5 2310 mm 90 9 in K Tilt reach1 315 mm 12 4 in L Tilt out angle1 45 M Tilt in angle1 43 N Front rear tra...

Page 406: ...allet forks S standard loader unit A Pin height1 2 3050 mm 120 8 in B Pallet height1 2 2830 mm 111 4 in C Tilt in angle in transport position 15 D Tilt out angle 30 Turning radius with pallet forks ho...

Page 407: ...ht1 2 3050 mm 120 in 3300 mm 130 in B Pallet height1 2 2950 mm 116 1 in 3200 mm 126 in C Tilt in angle in transport position 15 15 D Tilt out angle 68 68 Turning radius with pallet forks horizontal fo...

Page 408: ...9 26 BA 357 00 3 0 35700_09_Technische_Daten fm 9 Technical data...

Page 409: ...Battery charger 7 37 Battery connector Disconnect 4 21 Safety instructions 4 20 Battery cover plate Close 4 19 7 17 Locking 4 19 Open 4 19 7 17 Behavior during thunderstorm 2 21 Biodegradable oils 7...

Page 410: ...tructions 2 19 7 61 Technical data 9 9 Emergency exit 4 5 Emergency lowering 5 101 Engine 9 2 Entering and exiting 4 2 Equipment on board 3 14 Error code display 7 11 Error codes 8 7 EURO quickhitch L...

Page 411: ...Tie down points 3 33 Tire pressure 3 34 Use protective clothing and goggles 3 35 Inspections 3 15 Interior light 5 24 J Job site 2 6 Joystick Locking unlocking 4 51 Overview 5 32 K KRAMER quickhitch L...

Page 412: ...ce 2 18 Mechanical integrity 2 7 Mirror adjustment 4 16 Model designation 3 3 9 2 Modifications to the vehicle 2 18 Motor isolating switch Switch off 4 22 Switch on 4 22 Moving material 5 83 Multifunc...

Page 413: ...aintenance personnel 2 2 Operating personnel 2 2 R Rear axle 9 4 Rear wiper 5 26 Rearview mirrors 4 16 Adjusting the mirrors on the left 4 17 Adjusting the mirrors on the right 4 18 Regulations on use...

Page 414: ...3 Technical data 9 5 Stopping 5 15 Switch on 4 54 Switches 4 32 Switching off machine 5 16 Symbols 3 26 T Technical data 9 1 Axles 9 3 Battery 9 9 Coolant 9 14 Counter shaft 9 3 Dimensions 9 21 Elect...

Page 415: ...labels 3 30 Battery charge 3 32 Burn hazard 3 31 Ensure machine stability 3 30 Fastening the seat belt 3 30 General indication of danger 3 30 High voltage system 3 30 No lifting eyes for machine load...

Page 416: ...S 8 BA 357 00 3 0 BA_35700_V3_enSIX fm Index...

Page 417: ...BA 357 00 3 0 BA_35700_V3_enSIX fm S 9 Index...

Page 418: ...S 10 BA 357 00 3 0 BA_35700_V3_enSIX fm Index...

Page 419: ...t have already been delivered and that will not be implemented on these vehicles Technical data dimensions and weights are only given as an indication Responsibility for errors or omissions not accept...

Page 420: ...Kramer Werke GmbH Wacker Neuson Str 1 D 88630 Pfullendorf Phone 49 7552 9288 0 E mail info kramer de www kramer de Order no 1000363191 Language en...

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